Dustproof charging connector
By using abutment parts in the charging connector to cover the sliding groove and combine the sealing ring design, the problem of easy wear of the secondary locking mechanism is solved, and the IP41 dust-proof and waterproof level is achieved, which enhances the environmental adaptability and service life of the connector.
Patent Information
- Application Number
- CN202422212369.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The secondary locking mechanism of the existing charging connector is prone to wear, stagnation or corrosion due to the accumulation of foreign objects, affecting normal operation, and existing dust-proof measures increase the complexity of operation.
A dust-proof charging connector is designed, using socket components, plug components, snaps, clamps and secondary locks. The sliding groove is covered by abutment parts and abuts with the snaps. Combined with the sealing ring, the IP41 dust-proof and waterproof level is achieved to prevent foreign objects from entering.
It realizes stable operation in complex environments, extends the service life of the connector, enhances dust and waterproof capabilities, and simplifies the operation process.
Smart Images

Figure CN223181460U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of connectors, and particularly to a dust-proof charging connector. Background Art
[0002] As a key electrical connection component, in some scenarios, the secondary locking mechanism of a forklift connector is often designed in an exposed form. Although this design facilitates intuitive locking and unlocking operations for operators, it also exposes a significant defect: that is, the sliding position of the lock directly faces the external environment. Due to the complex use environment of the dust-proof charging connector, foreign matters such as cement and dust are likely to exist. These foreign matters will gradually accumulate and cause wear, jamming or corrosion of the locking mechanism, thereby affecting the normal sliding operation of the secondary lock.
[0003] Therefore, in some existing technologies, measures are taken to additionally provide a dust-proof cover outside the connector. However, the installation and disassembly of the dust-proof cover increase the operation complexity and reduce the work efficiency.
[0004] Therefore, this application studies a dust-proof charging connector that can conveniently protect the inside of the secondary lock, prevent dust and the like from entering, enhance the environmental adaptability of the connector such as dust-proof ability, and extend the service life of the connector. Summary of the Utility Model
[0005] In order to enhance the environmental adaptability of the connector such as dust-proof ability and extend the service life of the connector, this application provides a dust-proof charging connector.
[0006] The dust-proof charging connector provided by this application adopts the following technical solutions:
[0007] A dust-proof charging connector includes a socket assembly, a plug assembly, a buckle, a ferrule and a secondary lock. The buckle is installed on the plug assembly, and the ferrule is installed on the socket assembly; the secondary lock includes a mounting member and an abutting member. The mounting member is connected to the socket assembly and is provided with a sliding groove. The abutting member is sleeved on the mounting member and is slidably connected to the mounting member; when the socket assembly is mated with the plug assembly, the buckle is clamped to the ferrule, the abutting member abuts between the buckle and the socket assembly, and the abutting member covers the sliding groove.
[0008] By adopting the above technical solution, during installation, the socket assembly cooperates with the plug assembly, and the abutment piece abuts against the buckle, making the buckle more stable. At the same time, the abutment piece can also cover the sliding groove, and at the same time can resist the impact of water droplets from the front, side, top and bottom, and can achieve IP41 dust and water resistance level. It can easily protect the inside of the secondary lock to prevent dust and the like from entering, prevent the secondary lock function from failing, enhance the connector's dustproof, waterproof and other environmental adaptability, ensure that the charging connector can still work normally when exposed to muddy and water environments for a long time, and extend the service life of the connector.
[0009] Optionally, fixed edges are provided on both sides of the abutting member, and fixed grooves are provided on both sides of the mounting member, and the fixed edges are slidably limited within the fixed edges.
[0010] Optionally, the abutment member is connected to a first limiting portion with elastic deformation on the side facing the mounting member, and the groove wall of the sliding groove is provided with a first clamping portion that cooperates with the first limiting portion; when the socket assembly is matched with the plug assembly, the first limiting portion is clamped to the side of the first clamping portion facing the plug assembly.
[0011] Optionally, the first limiting portion is provided with a deformation groove.
[0012] Optionally, when the socket assembly and the plug assembly are not mated, the first limiting portion is clamped to a side of the first clamping portion facing away from the plug assembly.
[0013] Optionally, the abutment is further connected to a second limiting portion, and the socket assembly is connected to a second clamping portion; when the socket assembly is mated with the plug assembly, the second limiting portion abuts against a side of the second clamping portion facing away from the plug assembly.
[0014] Optionally, it further includes a first sealing ring, which is sleeved on the plug assembly; when the socket assembly is mated with the plug assembly, the outer circumference of the first sealing ring abuts against the inner circumference of the socket assembly.
[0015] By adopting the above technical solution, better dustproof and waterproof effects can be achieved.
[0016] Optionally, grooves are provided at intervals on both sides of the first sealing ring to form convex portions, and the convex portions on both sides of the first sealing ring abut against the socket assembly and the plug assembly respectively.
[0017] By adopting the above technical solution, when the protrusion abuts against the socket assembly and the plug assembly, the groove can provide the protrusion with space for deformation, thereby achieving better sealing.
[0018] Optionally, a second sealing ring is further included. Cable insertion ports are provided on both the socket assembly and the plug assembly, and the second sealing ring is disposed at the cable insertion ports.
[0019] Optionally, the mounting member and the abutting member are in clearance fit, and the clearance does not exceed 0.1 mm.
[0020] In summary, the present application includes at least one of the following beneficial technical effects:
[0021] 1. During installation, the socket assembly and the plug assembly cooperate. The abutting member abuts against the buckle, making the buckle more stable. At the same time, the abutting member can also cover the sliding groove, and can resist the impact of water droplets from the front, side, top and bottom, reaching the IP41 dust and water protection level, effectively protecting the inside of the secondary lock, preventing dust and the like from entering, enhancing the environmental adaptability of the connector such as dust and water protection, and extending the service life of the connector;
[0022] 2. When the socket assembly and the plug assembly are connected through the first sealing ring, it can better prevent dust and water, and better protect the connector;
[0023] 3. The second sealing ring can seal the cable insertion port when the cable is inserted into the plug assembly or the socket assembly, preventing dust and water from entering the connector and extending the service life of the connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic structural diagram of the dust-proof charging connector according to an embodiment of the present application;
[0025] Figure 2 is a schematic structural diagram of the dust-proof charging connector according to an embodiment of the present application with the abutting member removed;
[0026] Figure 3 is a schematic cross-sectional view of the dust-proof charging connector according to an embodiment of the present application showing the cooperation between the abutting member and the mounting member;
[0027] Figure 4 is a schematic cross-sectional view of the dust-proof charging connector according to an embodiment of the present application showing the cooperation between the socket assembly and the plug assembly;
[0028] Figure 5 is a schematic cross-sectional view of the dust-proof charging connector according to an embodiment of the present application showing the non-cooperation between the socket assembly and the plug assembly;
[0029] Figure 6 is a schematic cross-sectional view of another perspective of the dust-proof charging connector according to an embodiment of the present application showing the cooperation between the socket assembly and the plug assembly;
[0030] Figure 7It is a schematic structural diagram showing the second sealing ring in the dust-proof charging connector according to an embodiment of the present application.
[0031] Reference numerals: 1, socket assembly; 2, plug assembly; 3, buckle; 4, ferrule; 5, secondary lock; 51, mounting member; 52, abutting member; 6, sliding groove; 61, first sliding section; 62, second sliding section; 63, third sliding section; 7, first limiting portion; 8, first clamping portion; 9, first limiting groove; 10, second limiting groove; 11, third limiting groove; 12, deformation groove; 13, fixed edge; 14, second limiting portion; 15, second clamping portion; 16, first sealing ring; 17, groove; 18, convex portion; 19, second sealing ring; 20, cable insertion port; 21, fixing groove. Detailed implementation manners
[0032] The following further describes the present application in detail with reference to the Figures 1-7 accompanying drawings.
[0033] An embodiment of the present application discloses a dust-proof charging connector. Referring to Figure 1 , the dust-proof charging connector includes a socket assembly 1, a plug assembly 2, a buckle 3, a ferrule 4, and a secondary lock 5, the buckle 3 is integrally installed on the plug assembly 2, and the ferrule 4 is integrally installed on the socket assembly 1.
[0034] Referring to Figure 1 and Figure 2 , the secondary lock 5 includes a mounting member 51 and an abutting member 52. The mounting member 51 is integrally connected to the socket assembly 1 and is provided with a sliding groove 6. The abutting member 52 is sleeved on the mounting member 51 and is slidably connected to the mounting member 51. When the socket assembly 1 and the plug assembly 2 are engaged, the buckle 3 is clamped to the ferrule 4, the abutting member 52 abuts between the buckle 3 and the socket assembly 1, the abutting member 52 covers the sliding groove 6, and the mounting member 51 and the abutting member 52 are in clearance fit with a clearance not exceeding 0.1 mm, which can effectively prevent dust with a diameter greater than 0.1 mm from entering the cavity. At the same time, it can resist the impact of water droplets from the front, side, upper and lower surfaces, and can reach the IP41 dust and water protection level, which can effectively protect the inside of the secondary lock 5, prevent dust, muddy water, etc. from entering, enhance the dust and water protection and other environmental adaptability of the connector, and extend the service life of the connector.
[0035] Referring to Figure 3 , in some embodiments, fixed edges 13 are integrally provided on both sides of the abutting member 52, and fixing grooves 21 are provided on both sides of the mounting member 51. The fixed edges 13 are slidably limited within the fixed edges 13. Through the cooperation of the fixed edges 13 and the fixing grooves 21, the abutting member 52 can be limited and fixed to the mounting member 51.
[0036] Referring to Figure 2 and Figure 4In some embodiments, the abutment member 52 is connected to a first elastically deformable limiting portion 7. In this embodiment, two first limiting portions 7 are provided at intervals, forming a first limiting groove 9, a second limiting groove 10, and a third limiting groove 11. The sliding groove 6 is divided into a first sliding section 61, a second sliding section 62, and a third sliding section 63. The walls of the sliding groove 6 are provided with a first engaging portion 8 that cooperates with the first limiting portion 7. In this embodiment, the sidewalls of the first sliding section 61 and the second sliding section 62 are integrally provided with the first engaging portion 8. The two first limiting portions 7 are located within the first sliding section 61 and the second sliding section 62, respectively, and the two first engaging portions 8 are located within the first limiting groove 9 and the third limiting groove 11, respectively. The first limiting portions 7 and the first engaging portions 8 correspond one-to-one. When the socket assembly 1 is mated with the plug assembly 2, the first limiting portion 7 engages with the side of the first engaging portion 8 facing the plug assembly 2, thereby better positioning the abutment member 52 to support the buckle 3.
[0037] In some embodiments, the first limiting portion 7 is provided with a deformation groove 12. The deformation groove 12 allows the first limiting portion 7 to deform. When the abutment member 52 is pushed along the sliding groove 6, the first limiting portion 7 is deformed by the deformation groove 12 due to the force of the first clamping portion 8 and slides to a corresponding position within the sliding groove 6.
[0038] Reference Figure 5 In some embodiments, when the socket assembly 1 and the plug assembly 2 are not mated, the first limiting portion 7 is engaged with the side of the first engaging portion 8 facing away from the plug assembly 2. In this embodiment, the first limiting portion 7 abuts against the wall of the sliding groove 6, so that the first limiting portion 7 is limited between the wall of the sliding groove 6 and the first engaging portion 8. This allows the abutting member 52 to be better positioned when not in use.
[0039] Reference Figure 6 In some embodiments, the abutment member 52 is also integrally connected to the second limiting portion 14, Figure 4 In this embodiment, the second limiting portion 14 is located within the second limiting groove 10. The second engaging portion 15 is integrally connected to the socket assembly 1. In this embodiment, the second engaging portion 15 is located within the second sliding section 62, and the second limiting portion 14 slides within the second sliding section 62. When the socket assembly 1 is mated with the plug assembly 2, the second limiting portion 14 abuts against the side of the second engaging portion 15 facing away from the plug assembly 2.
[0040] Continue to refer to Figure 6 In some embodiments, the dustproof charging connector further includes a first sealing ring 16, which is sleeved on the plug assembly 2; when the socket assembly 1 is mated with the plug assembly 2, the outer peripheral side of the first sealing ring 16 abuts against the inner peripheral side of the socket assembly 1, so that the dustproof charging connector can be better protected from dust and water, etc., thereby better protecting the interior of the dustproof charging connector and extending its service life.
[0041] In some embodiments, grooves 17 are spaced apart on both sides of the first sealing ring 16, and convex portions 18 are formed. In this embodiment, two grooves 17 are provided on each side, forming three convex portions 18. The convex portions 18 on both sides of the first sealing ring 16 respectively abut against the socket assembly 1 and the plug assembly 2. When the socket assembly 1 and the plug assembly 2 are fitted, the grooves 17 can provide a space for the convex portions 18 to give way, so that the convex portions 18 can better fit into the gaps between the socket assembly 1 and the plug assembly 2, playing a better sealing role.
[0042] Refer to Figure 7 . The figure shows one side of the socket assembly 1. The same applies to one side of the plug assembly 2 as that of the socket assembly 1. The dust-proof charging connector further includes a second sealing ring 19. The socket assembly 1 and the plug assembly 2 are both provided with cable insertion ports 20. The second sealing ring 19 is arranged at the cable insertion ports 20, so that when the cable is inserted, the cable can fit into the gap between the cable and the second sealing ring 19, preventing foreign matters such as dust and water from entering the dust-proof charging connector, so as to better protect the dust-proof charging connector and extend its service life.
[0043] The implementation principle of a dust-proof charging connector according to an embodiment of the present application is as follows: During installation, the socket assembly 1 and the plug assembly 2 are fitted. By the abutting member 52 abutting against the buckle 3, the buckle 3 can be made more stable. At the same time, the abutting member 52 can also cover the sliding groove 6 and can resist the impact of water droplets from the front, side, upper and lower surfaces, reaching the IP41 dust-proof and waterproof level, effectively protecting the inside of the secondary lock 5, preventing dust and the like from entering, enhancing the environmental adaptability of the connector such as dust-proof and waterproof, and extending the service life of the connector.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered by the protection scope of the present application.
Claims
1. A dust-proof charging connector, characterized in that: It includes a socket assembly, a plug assembly, a buckle, a sleeve and a secondary lock, the buckle is installed on the plug assembly, and the sleeve is installed on the socket assembly; the secondary lock includes a mounting part and an abutment part, the mounting part is connected to the socket assembly and has a sliding groove, the abutment part is sleeved on the mounting part and is slidably connected to the mounting part; when the socket assembly is matched with the plug assembly, the buckle is clamped on the sleeve, the abutment part abuts between the buckle and the socket assembly, and the abutment part covers the sliding groove.
2. The dust-proof charging connector according to claim 1, characterized in that: Fixed edges are provided on both sides of the abutting member, and fixed grooves are provided on both sides of the mounting member. The fixed edges are slidably limited within the fixed edges.
3. The dust-proof charging connector according to claim 1, characterized in that: The side of the abutment member facing the mounting member is connected to a first limiting portion with elastic deformation, and the groove wall of the sliding groove is provided with a first clamping portion that cooperates with the first limiting portion; when the socket assembly is matched with the plug assembly, the first limiting portion is clamped to the side of the first clamping portion facing the plug assembly.
4. The dust-proof charging connector according to claim 3, characterized in that: The first limiting portion is provided with a deformation groove.
5. The dust-proof charging connector according to claim 3, characterized in that: When the socket assembly and the plug assembly are not mated, the first limiting portion is engaged with a side of the first engaging portion facing away from the plug assembly.
6. The dust-proof charging connector according to claim 1, characterized in that: The abutment member is further connected to a second limiting portion, and the socket assembly is connected to a second clamping portion; when the socket assembly is mated with the plug assembly, the second limiting portion is clamped to a side of the second clamping portion facing away from the plug assembly.
7. A dust-proof charging connector according to claim 1, characterized in that: It also includes a first sealing ring, which is sleeved on the plug assembly; when the socket assembly is matched with the plug assembly, the outer circumference of the first sealing ring abuts against the inner circumference of the socket assembly.
8. A dust-proof charging connector according to claim 7, characterized in that: Grooves are spaced apart on both sides of the first sealing ring to form convex portions, and the convex portions on both sides of the first sealing ring abut against the socket assembly and the plug assembly respectively.
9. The dust-proof charging connector according to claim 1, wherein: It also includes a second sealing ring. Both the socket assembly and the plug assembly are provided with a cable insertion port, and the second sealing ring is arranged at the cable insertion port.
10. A dust-proof charging connector according to claim 1, characterized in that: The mounting part and the abutment part have a clearance fit, and the clearance does not exceed 0.1mm.