Air supplementing and blanking device of cut stem air separator

Abstract

The air supplementing and blanking device of the cut stem air separator comprises a vibration groove conveyor, a rotary separation barrel, a cut stem discharging pipe, a cut stem discharging lower sealing head, a cut stem feeding pipe, a support, an air suction pipe, a dust remover, a centrifugal fan and a cut stem discharging upper sealing head, the upper end of the rotary separation barrel is connected with the lower end of the cut stem discharging upper sealing head, and the upper end of the cut stem discharging upper sealing head is connected with the cut stem discharging pipe. One end of the air suction pipe is connected with an outlet close to the cut stem discharging pipe, the other end of the air suction pipe is connected with one side of the dust remover, and the centrifugal fan is connected with the other side of the dust remover; the lower end of the cyclone separation cylinder is connected with the upper end of the stem discharge lower seal head, the lower end of the stem discharge lower seal head is connected with the stem feed pipe, the cyclone separation cylinder is provided with a feed port, the vibration groove conveyor is supported by the support, an outlet of the vibration groove conveyor is connected with the feed port, and the stem discharge lower seal head is in an inverted cone shape. Round holes with the diameter of 1-3mm are formed in the thin wall of the stem discharging lower sealing head, and 100-300 round holes are formed in each square meter.

Description

Technical Field

[0001] The utility model relates to the field of tobacco processing, in particular to an air supply and blanking device for a cut stem air separator. Background Art

[0002] Cut stem air separation is a crucial process in the stem production line. Its purpose is to properly cool the cut stems exiting the stem drying machine and remove any impurities, ultimately producing relatively pure cut stems. The working principle of a cut stem air separator is to utilize airflow to separate the material. The airflow generates inertia in the material, which changes its state of motion, thereby separating impurities and harmful substances. The material's motion in the airflow depends on factors such as its density, shape, and size. Impurities and harmful substances are separated because of their different density, size, and other characteristics.

[0003] The main factors determining the effectiveness of shredded stem air separation include the uniformity of the feed and the uniformity of the airflow within the air separation chamber. Traditional shredded stem air separators have four air supply ports. This has the disadvantage that, due to the square-conical shape of the discharge port, air supply vortices are easily generated at the angles. Furthermore, the four ports can cause uneven airflow, affecting the air separation effect. Summary of the Invention

[0004] The utility model aims to overcome the problem of uneven air supply in the existing air supply and blanking device for shredded stem air separators, and to provide an air supply and blanking device for shredded stem air separators.

[0005] In order to achieve the purpose of the invention, the utility model adopts the following technical solutions:

[0006] The utility model discloses an air supply and blanking device for a shredded stem air separator, which comprises: a vibrating trough conveyor, a cyclone, a shredded stem discharge pipe, a lower stem discharge head, a stem feed pipe, a bracket, an air suction pipe, a dust collector, a centrifugal fan and an upper stem discharge head. The upper end of the cyclone is connected to the lower end of the upper stem discharge head through an upper stem discharge flange and a lower stem discharge flange. The upper end of the upper stem discharge head is connected to the shredded stem discharge pipe. One end of the air suction pipe is connected to an outlet near the shredded stem discharge pipe, and the other end is connected to one side of the dust collector. The centrifugal fan is connected to the other side of the dust collector. The lower end of the cyclone is connected to the upper end of the lower stem discharge head through the upper stem discharge flange and the lower stem discharge flange. A sealing gasket is installed between the upper stem discharge flange and the lower stem discharge flange. The lower end of the lower stem discharge head is connected to the stem feed pipe. A feed port is provided on the cyclone, and the vibration trough conveyor is supported by a bracket. The outlet of the vibration trough conveyor is connected to the above-mentioned feed port, wherein: the lower stem discharge head is an inverted cone, and circular holes with a diameter of 1-3mm are provided on the thin wall of the above-mentioned lower stem discharge head, and there are 100-300 circular holes per square meter.

[0007] The utility model provides an air supply and blanking device for a shredded stem air selector, wherein: the air supply and blanking device for the shredded stem air selector also includes: a quick-installation device, which is evenly installed on the circumference of the upper flange 6 of the stalk discharge and the lower flange of the stalk discharge, and it includes: a fixed hook, a handle, a crank bracket, a rotating shaft, a hook 6 and a crank, the fixed hook is evenly installed on the circumference of the upper flange 6 of the stalk discharge, the crank bracket is installed on the circumference of the lower flange of the stalk discharge corresponding to the fixed hook, one end of the two cranks is hinged to the crank bracket through a hinge shaft, and rotates around the hinge shaft, the rotating shaft passes through the inflection point of the two cranks, the open ends of the gate-shaped hook 6 are respectively installed at both ends of the rotating shaft, and the two handles are respectively installed on the other end of the crank, and the handle is moved to make the crank rotate around the hinge shaft, and at the same time the hook 6 rotates around the rotating shaft to hook or detach its other end from the fixed hook.

[0008] The utility model relates to an air supply and blanking device for a shredded stem air selector, wherein a quick-install device is installed on the circumference of the upper flange 6 of the shredded stem discharge and the lower flange of the shredded stem discharge.

[0009] The utility model provides an air supply and blanking device for a shredded stem air selector, wherein a shredded stem collection box is placed at the outlet end of the shredded stem feeding pipe.

[0010] The utility model provides an air supply and blanking device for a shredded stem air selector, wherein a shredded stem collecting box is placed at the outlet end of the shredded stem discharge pipe.

[0011] The utility model provides an air supply and blanking device for a cut stem air selector, wherein: an explosion-proof valve and a fire-proof valve are sequentially installed on the air suction pipe.

[0012] The utility model provides an air supply and blanking device for a cut stem air separator, wherein a dust box is placed at the outlet end of the dust collector.

[0013] The utility model relates to an air supply and blanking device for a shredded stem air selector. The inverted conical lower stem discharge head cooperates with the cyclone, and the lower stem discharge head is provided with a small circular hole, which can further improve the uniformity of air supply and is beneficial to improving the quality of shredded stem air selection. Its structural details have the characteristics of easy disassembly and assembly, and are conducive to daily equipment maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front cross section of the air supply and blanking device of the utility model of the cut stem air separator. For the sake of clarity, Figure 1 The quick-release device is not shown.

[0015] Figure 2 This is a partial schematic diagram of the flange and the quick-install device from the front. In the figure, the quick-install device clamps the upper flange of the cut stem discharge and the upper flange of the stalk and stick discharge;

[0016] Figure 3yes Figure 2 Schematic side view, for the sake of clarity, the crank bracket is only partially drawn;

[0017] Figure 4 This is a partial schematic diagram of the flange and the quick-install device from the front. In the figure, the quick-install device opens the upper flange for the cut stem discharge and the upper flange for the stalk and stick discharge.

[0018] Figure 5 This is a schematic diagram of the working state of the air supply and blanking device of the cut stem air separator of the utility model;

[0019] Figure 6 It is a three-dimensional schematic diagram of the quick-release device;

[0020] Figure 7 This is a three-dimensional schematic diagram of the lower flange of the stem discharger.

[0021] exist Figures 1 to 6 In the diagram, number 1 is a vibrating trough conveyor; number 1 is a vibrating trough conveyor; number 2 is a rotary separator; number 3 is a feed port; number 4 is a cut stem discharge pipe; number 5 is a cut stem discharge upper flange; number 6 is a cut stem discharge upper flange; number 7 is a cut stem discharge lower flange; number 8 is a cut stem discharge lower end cap; number 9 is a cut stem feed pipe; number 10 is a cut stem collection box; number 11 is a cut stem collection box; number 12 is a bracket; number 13 is an air suction device. pipe; number 14 is an explosion-proof valve; number 15 is a fire damper; number 16 is a dust collector; number 17 is a dust box; number 18 is a centrifugal fan; number 19 is the lower flange for the cut stem discharge; number 20 is the upper head for the cut stem discharge; number 21 is a sealing gasket; number 22 is a fixing hook; number 23 is a handle; number 24 is a crank bracket; number 25 is a rotating shaft; number 26 is a hook; number 27 is a crank; number 28 is a hinged shaft. DETAILED DESCRIPTION

[0022] like Figure 1As shown, the present invention discloses a wind-supplying and blanking device for a cut stem air separator, comprising: a vibrating trough conveyor 1, a cyclone separator 2, a cut stem discharge pipe 4, a lower stem pick discharge head 8, a stem pick feed pipe 9, a bracket 12, a suction pipe 13, a dust collector 16, and a centrifugal fan 18. The upper end of the cyclone separator 2 is connected to the lower end of the upper stem discharge head 20 via an upper stem discharge flange 5 and a lower stem discharge flange 19. The upper end of the upper stem discharge head 20 is connected to the cut stem discharge pipe 4. A cut stem collection box 11 is positioned at the outlet of the cut stem discharge pipe 4. One end of the suction pipe 13 is connected to the outlet of the cut stem discharge pipe 4, and the other end is connected to one side of the dust collector 16. An explosion-proof valve 14 and a fire damper 15 are installed on the suction pipe 13 in this order. A dust box 17 is positioned at the outlet of the dust collector 16. A centrifugal fan 18 is connected to the other side of the dust collector 16. The lower end of the cyclone 2 is connected to the upper end of the stalk discharge lower end cap 8 via the upper and lower flanges 6 and 7. A sealing gasket 21 is installed between the upper and lower flanges 6 and 7. The lower end of the lower end cap 8 is connected to the stalk feed pipe 9, at the outlet of which a stalk collection box 10 is placed. The cyclone 2 has a feed port 3, and a vibrating trough conveyor 1 is supported by a bracket 12. The outlet of the vibrating trough conveyor 1 is connected to the feed port 3. The lower end cap 8 is characterized by an inverted conical shape, with 1-3 mm circular holes drilled into the thin wall, with 100-300 holes per square meter.

[0023] like Figures 2 to 7 As shown, the wind supply and blanking device of the shredded stem air separator also includes: 8-12 quick-install devices installed on the circumference of the upper flange 6 and the lower flange 7 of the stalk discharge, which are evenly installed on the circumference of the upper flange 6 and the lower flange 7 of the stalk discharge, and the quick-install devices include: a fixed hook 22, a handle 23, a crank bracket 24, a rotating shaft 25, a hook 26 and a crank 27, the fixed hook 22 is evenly installed on the circumference of the upper flange 6 of the stalk discharge, and the crank bracket 24 is installed on the stalk corresponding to the fixed hook 22. On the circumference of the lower discharge flange 7, one end of the two cranks 27 is hinged to the crank bracket 24 through the hinge shaft 28, and rotates around the hinge shaft 28. The rotating shaft 25 passes through the inflection point of the two cranks 27. The open ends of the door-shaped hook 26 are respectively mounted on the two ends of the rotating shaft 25, and the two handles 23 are respectively mounted on the other end of the crank 27. Moving the handle 23 causes the crank 27 to rotate around the hinge shaft 28, and at the same time the hook 26 rotates around the rotating shaft 25, and its other end is hung on or detached from the fixed hook 22.

[0024] After redrying, the shredded stems pass through a vibrating trough conveyor 1, through a feed port 3, and into a cyclone 2. Centrifugal fan 18 creates a negative pressure in the cyclone, and under this rising negative pressure, the shredded stems flow through a stem discharge pipe 4 and into a stem collection box 11. Due to their own weight, the stems pass through the stem discharge lower seal 8 and the stem feed pipe 9, and into the stem collection box 10. Because the stem discharge lower seal 8 is inverted conical and has small circular holes, air supply is eliminated from generating vortices at the corners, further improving air supply uniformity and enhancing the quality of the stem separation. A quick-release device allows for rapid opening of the stem discharge lower seal 8.

[0025] The above examples are used to illustrate the present invention, which are only used to help understand the present invention and are not intended to limit the present invention. Those skilled in the art of the present invention can make some simple deductions, modifications or substitutions based on the concept of the present invention.

Claims

1. A device for supplying air and blanking materials for a cut stem air separator, comprising: A vibrating trough conveyor (1), a cyclone separator (2), a shredded stem discharge pipe (4), a lower stem discharge head (8), a stem feed pipe (9), a bracket (12), an air suction pipe (13), a dust collector (16), a centrifugal fan (18), a shredded stem discharge upper head (20) and a sealing gasket (21); the upper end of the cyclone separator (2) is connected to the lower end of the shredded stem discharge upper head (20) through a shredded stem discharge upper flange (5) and a shredded stem discharge lower flange (19); the upper end of the shredded stem discharge upper head (20) is connected to the shredded stem discharge pipe (4); one end of the air suction pipe (13) is connected to the outlet near the shredded stem discharge pipe (4); the other end is connected to one side of the dust collector (16); the centrifugal fan (18) is connected to the other side of the dust collector (16). The lower end of the cyclone (2) is connected to the upper end of the stem skewers discharge lower head (8) through the stem skewers discharge upper flange (6) and the stem skewers discharge lower flange (7), and a sealing gasket (21) is installed between the stem skewers discharge upper flange (6) and the stem skewers discharge lower flange (7). The lower end of the stem skewers discharge lower head (8) is connected to the stem skewers feed pipe (9). A feed port (3) is provided on the cyclone (2), and the vibration trough conveyor (1) is supported by a bracket (12). The outlet of the vibration trough conveyor (1) is connected to the above-mentioned feed port (3). It is characterized in that: the stem skewers discharge lower head (8) is an inverted cone, and a circular hole with a diameter of 1-3 mm is provided on the thin wall of the above-mentioned stem skewers discharge lower head (8), and there are 100-300 circular holes per square meter.

2. The air supply and blanking device for the cut stem air separator according to claim 1, characterized in that: The wind-supplementing and blanking device of the shredded stem air separator further comprises: a quick-installation device, which is evenly mounted on the circumference of the upper flange (6) and the lower flange (7) of the shredded stem discharge, and comprises: a fixed hook (22), a handle (23), a crank bracket (24), a rotating shaft (25), a hook (26) and a crank (27), wherein the fixed hook (22) is evenly mounted on the circumference of the upper flange (6) of the shredded stem discharge, the crank bracket (24) is mounted on the circumference of the lower flange (7) of the shredded stem discharge corresponding to the fixed hook (22), and the two cranks (27) are arranged on the circumference of the upper flange (6) of the shredded stem discharge. One end is hinged to the crank bracket (24) through a hinge shaft (28) and rotates around the hinge shaft (28). The rotation shaft (25) passes through the inflection point of the two cranks (27). The open ends of the door-shaped hook (26) are respectively installed at the two ends of the rotation shaft (25). The two handles (23) are respectively installed on the other end of the crank (27). When the handle (23) is moved, the crank (27) rotates around the hinge shaft (28). At the same time, the hook (26) rotates around the rotation shaft (25), and the other end of the hook is hung on or detached from the fixed hook (22).

3. The air supply and blanking device for the cut stem air separator according to claim 2, characterized in that: 8-12 quick-install devices are arranged on the circumference of the upper flange (6) and the lower flange (7) for discharging stalks.

4. The air supply and blanking device for the cut stem air separator according to claim 3, characterized in that: A stem collection box (10) is placed at the outlet end of the stem feeding pipe (9).

5. The air supply and blanking device for the cut stem air separator according to claim 4, characterized in that: A shredded stem collection box (11) is placed at the outlet end of the shredded stem discharge pipe (4).

6. The air supply and blanking device for the cut stem air separator according to claim 5, characterized in that: An explosion-proof valve (14) and a fire-proof damper (15) are sequentially mounted on the air suction pipe (13).

7. The air supply and blanking device for the cut stem air separator according to claim 6, characterized in that: A dust box (17) is placed at the outlet end of the dust collector (16).

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