Enamel tower section

By designing the enamel tower section, the tower body made of glass-lined glaze powder and multi-stage filler parts can achieve close contact between gas and liquid and constant temperature, solving the problems of poor corrosion resistance and poor constant temperature effect of the existing tower section, and improving the material separation efficiency and production material output.

CN223184101UActive Publication Date: 2025-08-05NINGXIA LINGSHI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422438908.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing tower joints have poor corrosion resistance, insufficient gas-liquid contact, poor constant temperature effect, resulting in low material separation efficiency and low production material output.

Method used

The enamel tower section is adopted, including the tower section assembly and the filler constant temperature assembly. The tower body made of glass-lined glaze powder is equipped with liquid distribution parts, filler parts, liquid redistribution parts and heating jackets. The gas-liquid close contact is achieved through the design of the multi-stage tower section and filler parts, and the constant temperature is maintained through the heating jacket.

Benefits of technology

The gas-liquid contact density is improved, the distillation efficiency and the production of production materials are improved, and the constant temperature in the tower body is stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides an enamel tower section and relates to the field of chemical engineering. The enamel tower section comprises a tower section assembly and a filler constant-temperature assembly, during use, mixed gas enters the tower section from the gas inlet pipe, meanwhile, the liquid distribution piece sprays absorption liquid into the tower, the mixed gas and the absorption liquid move in opposite directions and make close contact with the surface of the filler piece in the tower section, and therefore during sufficient mass transfer and mixing, when the absorption liquid passes through the top end of the middle tower section, the absorption liquid flows into the tower section; the mixed gas falls on the liquid redistribution piece and is redistributed by the liquid redistribution piece, the absorption liquid falls on the packing pieces on the middle tower sections again, and the mixed gas is in close contact with the absorption liquid again, so that the mixed gas is continuously and repeatedly contacted with the absorption liquid by arranging the plurality of middle tower sections and the plurality of packing pieces in the operation process; the gas-liquid contact is tighter, so that the separation efficiency is improved, the distillation efficiency is improved, and the temperature in the tower body is ensured by heating the jacket.
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Description

Technical Field

[0001] The utility model relates to the field of chemical industry, in particular to an enamel tower section. Background Art

[0002] In chemical production, distillation is a commonly used unit operation and one of the effective methods for separating homogeneous liquid mixtures. In the chemical industry, when performing distillation, a tower section is required to act as part of a distillation tower. The front end of the tower section is connected to a still, and the back end uses a condenser and a receiving kettle to collect the distilled materials. The tower section is a vacuum tower used to separate substances with similar boiling points to the materials to be produced. The produced materials enter the receiving kettle for solidification and then are collected. However, the existing tower sections have poor corrosion resistance, the gas-liquid contact is not close enough, and the constant temperature effect in the tower is poor. This leads to low material separation efficiency and low production material output, so there are deficiencies. Utility Model Content

[0003] The purpose of the utility model is to provide an enamel tower section with high corrosion resistance, close gas-liquid contact, good constant temperature effect, and higher distillation efficiency, thereby increasing the output of production materials.

[0004] An embodiment of the utility model provides an enamel tower section, comprising a tower section component and a filler constant temperature component.

[0005] The tower section assembly includes a top tower section, an intermediate tower section, and a tail tower section, wherein the top tower section, the intermediate tower section, and the tail tower section are fixedly connected in sequence by flanges, a plurality of intermediate tower sections are provided, the top tower section is provided with an air outlet pipe, and the tail tower section is provided with an air inlet pipe and a liquid outlet pipe;

[0006] The packing constant temperature assembly includes a liquid distribution part, a packing part, a liquid redistribution part and a heating jacket. The liquid distribution part is fixedly connected to the top tower section. The packing parts are respectively filled in the top tower section, the middle tower section and the tail tower section. The liquid redistribution part is fixedly connected to the top of the middle tower section and the tail tower section. The heating jackets are respectively sleeved on the tower walls of the top tower section, the middle tower section and the tail tower section.

[0007] In a specific embodiment, the liquid distribution component includes a liquid inlet pipe, a spray plate and a spray nozzle, one end of the liquid inlet pipe extends into the top tower section, the spray plate is fixedly connected to the liquid inlet pipe, and the spray nozzles are evenly arranged on the spray plate.

[0008] In a specific embodiment, the packing member includes a packing support frame and a ceramic corrugated packing. The packing support frame is fixedly connected to the top tower section, the middle tower section and the tail tower section. The packing support frame is set as two and fixed up and down, and the ceramic corrugated packing is filled between the two packing support frames.

[0009] In a specific embodiment, the ceramic corrugated packing is semicircular and is staggered from bottom to top in the tower.

[0010] In a specific embodiment, the liquid redistribution component includes a liquid storage disc and a redistributor. The liquid storage disc is fixedly connected to the top of the middle tower section and the tail tower section. The liquid storage disc is provided with a liquid storage tank. The redistributor is arranged in sequence and fixed in the liquid storage tank.

[0011] In a specific embodiment, the redistributor includes a through-hole column, a baffle and a connecting curved plate. The through-hole columns are arranged in sequence and fixed in the liquid storage tank, and the height of the through-hole column is less than the height of the tank wall of the liquid storage tank. The baffle is fixedly connected to the top of the hole column through the connecting curved plate.

[0012] In a specific embodiment, the heating jacket includes a jacket body, an oil inlet pipe, an oil outlet pipe, a three-way oil pump and an oil supply pipe. The jacket body is sleeved on the tower walls of the top tower section, the middle tower section and the tail tower section. One end of the oil inlet pipe is fixedly connected to one side of the jacket body, and one end of the oil outlet pipe is fixedly connected to the other side of the jacket body. The other end of the oil inlet pipe and the other end of the oil outlet pipe are respectively fixedly connected to the three-way oil pump, and the oil supply pipe is fixedly connected to the three-way oil pump. The jacket body contains a coiled coil, the oil inlet pipe is connected to one end of the coiled coil, the oil outlet pipe is connected to the other end of the coiled coil, and the oil supply pipe is used to replace and replenish the temperature of the heat transfer oil in the coiled coil.

[0013] In a specific embodiment, the air outlet pipe includes a connecting cone and an air outlet pipe body. The connecting cone is fixedly connected to the top of the top tower section, and the air outlet pipe body is fixedly connected to the connecting cone.

[0014] In a specific embodiment, the liquid outlet pipe includes an inverted cone pipe and a liquid outlet pipe body. The inverted cone pipe is fixedly connected to the bottom end of the tail tower section, and the liquid outlet pipe body is fixedly connected to the inverted cone pipe.

[0015] The beneficial effects of the enamel tower section provided by the embodiment of the present invention are as follows: when in use, the mixed gas enters the tower section from the air inlet pipe, and at the same time the liquid distribution part sprays the absorption liquid into the tower, the mixed gas and the absorption liquid move toward each other, and are in close contact on the surface of the filler parts in the tower section, thereby fully transferring mass. During the mixing period, the absorption liquid falls on the liquid redistribution part when passing through the top of the intermediate tower section, and is redistributed by the liquid redistribution part, and the absorption liquid falls back to the filler parts on the intermediate tower section, and the mixed gas is in close contact with the absorption liquid again. During operation, by arranging a number of intermediate tower sections and a number of fillers, the mixed gas is repeatedly and continuously in contact with the absorption liquid, so that the gas-liquid contact is closer during the distillation process, thereby improving the separation efficiency, making the distillation efficiency higher, and thus improving the output of the production material. By heating the jacket, the temperature in the tower body is ensured to keep it in a constant temperature state, thereby solving the problems of poor corrosion resistance of the existing tower section, insufficient gas-liquid contact, and poor constant temperature effect in the tower, which leads to low material separation efficiency and low output of the production material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a structural schematic diagram of the enamel tower section of an embodiment of the utility model.

[0018] Figure 2 This is a structural schematic diagram of the filler constant temperature component of an embodiment of the present utility model.

[0019] Figure 3 This is a schematic structural diagram of the liquid distribution component of an embodiment of the present utility model.

[0020] Figure 4 This is a schematic structural diagram of a filler member according to an embodiment of the present invention.

[0021] Figure 5 This is a schematic structural diagram of a liquid redistribution component according to an embodiment of the present utility model.

[0022] Figure 6 This is a schematic structural diagram of a heating jacket according to an embodiment of the present invention.

[0023] Icons: 100-tower section assembly; 110-top tower section; 120-middle tower section; 130-tail tower section; 140-air outlet pipe; 141-connecting cone pipe; 142-air outlet pipe body; 150-air inlet pipe; 160-liquid outlet pipe; 161-inverted cone pipe; 162-liquid outlet pipe body; 200-filling constant temperature assembly; 210-liquid distribution component; 211-liquid inlet pipe; 212-spray plate; 213-spray nozzle ;220-packing member;221-packing support frame;222-ceramic corrugated packing;230-liquid redistribution member;231-liquid storage disc;232-redistributor;2321-through-hole column;2322-shielding plate;2323-connecting curved plate;233-liquid storage tank;240-heating jacket;241-jacket body;242-oil inlet pipe;243-oil outlet pipe;244-three-way oil pump;245-oil supply pipe; DETAILED DESCRIPTION

[0024] Since the existing tower sections have poor corrosion resistance and the gas-liquid contact is not tight enough, and the constant temperature effect in the tower is poor, resulting in low material separation efficiency and low output of production materials, the inventors have provided enameled tower sections after research, which have higher corrosion resistance, close gas-liquid contact, and good constant temperature effect, thereby increasing the distillation efficiency and improving the output of production materials.

[0025] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments may be combined with each other.

[0026] Please refer to Figure 1 An embodiment of the present invention provides an enamel tower section, including a tower section assembly 100 and a filler constant temperature assembly 200.

[0027] Please refer to Figure 2The tower section assembly 100 includes a top tower section 110, an intermediate tower section 120 and a tail tower section 130. The top tower section 110, the intermediate tower section 120 and the tail tower section 130 are fixedly connected in sequence by flanges. The intermediate tower section 120 is provided with multiple, the top tower section 110 is provided with an outlet pipe 140, and the tail tower section 130 is provided with an inlet pipe 150 and a liquid outlet pipe 160; the packing thermostatic assembly 200 includes a liquid distribution member 210, a packing member 220 , liquid redistribution member 230 and heating jacket 240. The liquid distribution member 210 is fixedly connected to the top tower section 110. The fillers 220 are respectively filled in the top tower section 110, the middle tower section 120 and the tail tower section 130. The liquid redistribution member 230 is fixedly connected to the top of the middle tower section 120 and the tail tower section 130. The heating jacket 240 is respectively sleeved on the tower walls of the top tower section 110, the middle tower section 120 and the tail tower section 130. The inner tower walls of the top tower section 110, the middle tower section 120 and the tail tower section 130 are glass-lined with glaze powder, which is corrosion-resistant. The tower bodies are connected by flanges, and the middle tower section 120 is provided with several flanges. During use, the mixed gas enters the tower section from the air inlet pipe 150, and at the same time, the liquid distribution member 210 sprays the absorption liquid into the tower. The mixed gas and the absorption liquid move toward each other and are in close contact with the surface of the packing member 220 in the tower section, thereby fully transferring mass. During the mixing period, when the absorption liquid passes through the top of the intermediate tower section 120, it falls on the liquid redistribution member 230. After being redistributed by the liquid redistribution member 230, the absorption liquid falls back to the packing member 220 on the intermediate tower section 120, and the mixed gas is in close contact with the absorption liquid again. During the operation, by setting up a number of intermediate tower sections 120 and a number of The filler element 220 allows the mixed gas to repeatedly contact the absorption liquid, resulting in closer gas-liquid contact during the distillation process, thereby improving separation efficiency and distillation efficiency, thereby increasing the output of production materials. The heating jacket 240 ensures the temperature within the tower body and maintains a constant temperature, thus solving the problem of poor corrosion resistance of existing tower sections. The simple contact between gas and liquid in a closed space results in insufficient gas-liquid contact, and the tower has poor temperature control, resulting in low material separation efficiency and low production material output. The outlet pipe 140 includes a connecting cone 141 and an outlet pipe body 142. The connecting cone 141 is fixedly connected to the top of the top tower section 110, and the outlet pipe body 142 is fixedly connected to the connecting cone 141. The gas passes through the connecting cone 141 and enters the next process flow through the outlet pipe body 142. The outlet pipe body 142 facilitates the connection of pipelines. The liquid outlet pipe 160 includes an inverted cone 161 and a liquid outlet body 162. The inverted cone 161 is fixedly connected to the bottom end of the tail tower section 130, and the liquid outlet body 162 is fixedly connected to the inverted cone 161. The inverted cone 161 is convenient for collecting the used absorption liquid, and the liquid outlet body 162 is used to drain the absorption liquid.

[0028] Please refer to Figure 3 The liquid distribution member 210 includes a liquid inlet pipe 211, a spray plate 212, and spray nozzles 213. One end of the liquid inlet pipe 211 extends into the top tower section 110. The spray plate 212 is fixedly connected to the liquid inlet pipe 211. The spray nozzles 213 are evenly arranged on the spray plate 212. The absorption liquid enters the spray plate 212 through the liquid inlet pipe 211 and is then sprayed out through the spray nozzles 213.

[0029] Please refer to Figure 4 The packing member 220 includes a packing support frame 221 and a ceramic corrugated packing 222. The packing support frame 221 is fixedly connected to the top tower section 110, the middle tower section 120 and the tail tower section 130. The packing support frame 221 is provided in two and fixed up and down. The ceramic corrugated packing 222 is filled between the two packing support frames 221. The ceramic corrugated packing 222 is composed of packing units of the same geometric shape. The turbulence of an extremely thin liquid film and the inclined and tortuous channels of the airflow can promote the airflow without blocking the airflow, so that the absorption liquid and the mixed gas can fully contact on the surface of the liquid film. The ceramic corrugated packing 222 is semicircular and is staggered from bottom to top in the tower. Staggered stacking is conducive to full contact between gas and liquid.

[0030] Please refer to Figure 5 The liquid redistribution element 230 includes a liquid storage disc 231 and a redistributor 232. The liquid storage disc 231 is fixedly connected to the top of the middle tower section 120 and the tail tower section 130. The liquid storage disc 231 defines a liquid storage tank 233, and the redistributors 232 are sequentially arranged and fixed within the liquid storage tank 233. The sprayed absorption liquid passes through the packing 220 of the top tower section 110, flows into the liquid storage disc 231, and then flows back down through the redistributor 232, thereby ensuring sufficient contact between the absorption liquid and the mixed gas within the middle tower section 120. The redistributor 232 includes through-hole columns 2321, baffles 2322, and connecting curved plates 2323. The through-hole columns 2321 are arranged in sequence and fixed in the liquid storage tank 233. The height of the through-hole columns 2321 is less than the height of the tank wall of the liquid storage tank 233. The baffles 2322 are fixedly connected to the top of the through-hole columns 2321 via the connecting curved plates 2323. The absorption liquid in the middle flows onto the adjacent baffles 2322 and then flows into the through-hole columns 2321. The absorption liquid nearby accumulates in the liquid storage tank 233 and flows down through the through-hole columns 2321 when it exceeds a certain height, thus preventing the absorption liquid from frequently contacting the mixed gas on the tower wall. A certain gap exists between the baffles 2322 and the through-hole columns 2321, so as not to affect the passage of the mixed gas.

[0031] Please refer to Figure 6The heating jacket 240 includes a jacket body 241, an oil inlet pipe 242, an oil outlet pipe 243, a three-way oil pump 244 and an oil replenishing pipe 245. The jacket body 241 is sleeved on the tower walls of the top tower section 110, the middle tower section 120 and the tail tower section 130. One end of the oil inlet pipe 242 is fixedly connected to one side of the jacket body 241, and one end of the oil outlet pipe 243 is fixedly connected to the other side of the jacket body 241. The other end of the oil inlet pipe 242 and the other end of the oil outlet pipe 243 are respectively fixedly connected to the three-way oil pump 244, and the oil replenishing pipe 245 is fixedly connected to the three-way oil pump 244. There is a coiled coil inside the jacket body 241. The oil inlet pipe 242 is connected to one end of the coiled coil, and the oil outlet pipe 243 is connected to the other end of the coiled coil. The oil replenishing pipe 245 is used to replace and replenish the heat transfer oil in the coiled coil. The heat transfer oil enters the jacket body 241 through the three-way oil pump 244. The jacket body 241 keeps the tower sections in a constant temperature state. When the temperature of the heat transfer oil in the jacket body 241 drops to a certain extent, part of the oil is discharged through the oil outlet pipe 243 and the three-way oil pump 244, and then the heat transfer oil with a higher temperature is replenished through the oil replenishment pipe 245, thereby ensuring that the heat transfer oil can circulate and always remain in a rough temperature range, so that the tower body is always in a relatively stable constant temperature environment.

[0032] In summary, the working principle of the enamel tower section of the embodiment of the utility model is as follows: when in use, the mixed gas enters the tower section from the air inlet pipe 150, and at the same time the absorption liquid enters the spray plate 212 through the liquid inlet pipe 211, and is then sprayed into the tower through the spray nozzle 213. The mixed gas and the absorption liquid move in opposite directions. When the absorption liquid passes through the ceramic corrugated packing 222 in the multi-section tower section, the absorption liquid and the mixed gas are in full contact on the liquid film surface on the ceramic corrugated packing 222. During the mixing period, when the absorption liquid passes through the top of the middle tower section 120, the absorption liquid in the middle splashes onto the side baffle 2322 and flows into the through-hole column 2321 along the baffle 2322. The absorption liquid next to it is stored in the liquid storage tank 233. When it exceeds a certain height, it flows down through the through-hole column 2321, so that the absorption liquid is redistributed, and the absorption liquid falls back into the ceramic corrugated packing in the middle tower section 120. On the material 222, the mixed gas is in close contact with the absorption liquid again, and the absorption liquid and the mixed gas are in multi-stage contact with the multi-stage ceramic corrugated packing 222. During operation, by setting up several intermediate tower sections 120 and multi-stage ceramic corrugated packing 222, the mixed gas is continuously and repeatedly in contact with the absorption liquid, so that the gas-liquid contact is closer during the distillation process, thereby improving the separation efficiency, making the distillation efficiency higher, and thus improving the output of production materials. Through the three-way oil pump 244 and the multi-stage pipeline, the heat transfer oil in the jacket body 241 is always in a rough temperature range, so that the tower body is always in a relatively stable constant temperature environment, thereby solving the problems of poor corrosion resistance of the existing tower sections, insufficient gas-liquid contact, and poor constant temperature effect in the tower, which leads to low material separation efficiency and low output of production materials.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. Enamel tower section, characterized in that, include A tower section assembly (100), the tower section assembly (100) comprising a top tower section (110), an intermediate tower section (120) and a tail tower section (130), the top tower section (110), the intermediate tower section (120) and the tail tower section (130) being fixedly connected in sequence via flanges, a plurality of intermediate tower sections (120) being provided, the top tower section (110) being provided with an air outlet pipe (140), and the tail tower section (130) being provided with an air inlet pipe (150) and a liquid outlet pipe (160); A packing thermostatic assembly (200) includes a liquid distribution member (210), a packing member (220), a liquid redistribution member (230) and a heating jacket (240). The liquid distribution member (210) is fixedly connected to the top tower section (110), the packing member (220) is respectively filled in the top tower section (110), the middle tower section (120) and the tail tower section (130). The liquid redistribution member (230) is fixedly connected to the top of the middle tower section (120) and the tail tower section (130). The heating jacket (240) is respectively sleeved on the tower walls of the top tower section (110), the middle tower section (120) and the tail tower section (130).

2. The enamel tower section according to claim 1, characterized in that: The liquid distribution member (210) comprises a liquid inlet pipe (211), a spray plate (212) and spray nozzles (213); one end of the liquid inlet pipe (211) extends into the top tower section (110); the spray plate (212) is fixedly connected to the liquid inlet pipe (211); and the spray nozzles (213) are evenly arranged on the spray plate (212).

3. The enamel tower section according to claim 1, characterized in that: The packing member (220) comprises a packing support frame (221) and a ceramic corrugated packing (222); the packing support frame (221) is fixedly connected to the top tower section (110), the middle tower section (120) and the tail tower section (130); two packing support frames (221) are provided and fixed up and down; the ceramic corrugated packing (222) is filled between the two packing support frames (221).

4. The enamel tower section according to claim 3, characterized in that: The ceramic corrugated packing (222) is semicircular and is stacked in an interlaced manner from bottom to top in the tower.

5. The enamel tower section according to claim 1, characterized in that: The liquid redistribution member (230) comprises a liquid storage disc (231) and a redistributor (232). The liquid storage disc (231) is fixedly connected to the top of the middle tower section (120) and the tail tower section (130). The liquid storage disc (231) is provided with a liquid storage tank (233). The redistributor (232) is arranged in sequence and fixed in the liquid storage tank (233).

6. The enamel tower section according to claim 5, characterized in that: The redistributor (232) includes a through-hole column (2321), a baffle (2322) and a connecting curved plate (2323), wherein the through-hole columns (2321) are arranged in sequence and fixed in the liquid storage tank (233), and the height of the through-hole columns (2321) is less than the height of the tank wall of the liquid storage tank (233), and the baffle (2322) is fixedly connected to the top of the hole column (2321) through the connecting curved plate (2323).

7. The enamel tower section according to claim 1, characterized in that: The heating jacket (240) comprises a jacket body (241), an oil inlet pipe (242), an oil outlet pipe (243), a three-way oil pump (244) and an oil replenishing pipe (245); the jacket body (241) is sleeved on the tower walls of the top tower section (110), the middle tower section (120) and the tail tower section (130); one end of the oil inlet pipe (242) is fixedly connected to one side of the jacket body (241); one end of the oil outlet pipe (243) is fixedly connected to the other side of the jacket body (241); the other end of the oil inlet pipe (242) and the other end of the oil outlet pipe (243) are respectively fixedly connected to the three-way oil pump (244); and the oil replenishing pipe (245) is fixedly connected to the three-way oil pump (244).

8. The enamel tower section according to claim 1, characterized in that: The air outlet pipe (140) comprises a connecting cone pipe (141) and an air outlet pipe body (142); the connecting cone pipe (141) is fixedly connected to the top of the top tower section (110); and the air outlet pipe body (142) is fixedly connected to the connecting cone pipe (141).

9. The enamel tower section according to claim 1, characterized in that: The liquid outlet pipe (160) comprises an inverted cone pipe (161) and a liquid outlet pipe body (162); the inverted cone pipe (161) is fixedly connected to the bottom end of the tail end tower section (130); and the liquid outlet pipe body (162) is fixedly connected to the inverted cone pipe (161).