Emulsifying and dispersing device for congealed fat stirring
By designing an emulsification and dispersion device with a stirring mechanism and a opening and closing mechanism, the problems of low mixing efficiency and layering of traditional devices are solved, efficient stirring and sealing are achieved, and the needs of high-quality industrial products are met.
Patent Information
- Application Number
- CN202421675581.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Traditional emulsified dispersion devices have low mixing efficiency and are prone to blind spots and stratification, which cannot meet the needs of modern industry for high-quality products.
An emulsification and dispersion device including a stirring mechanism and a closing mechanism is designed. Through the combined movement of a rotating rod, a gear train and a stirring blade driven by a motor, efficient stirring and dispersion of the condensed grease is achieved, and the sealing property of the device is improved through the opening and closing mechanism.
It improves the emulsification and dispersion efficiency, reduces the occurrence of layering phenomena, enhances the sealing of the device, and meets the demand for high-quality products in modern industries.
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Figure CN223184424U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fat coagulation processing, in particular to an emulsifying and dispersing device for fat coagulation stirring. Background Art
[0002] Emulsification and dispersion devices are widely used in food, chemical, pharmaceutical and other industries. In these industries, it is often necessary to mix two or more materials evenly to form a homogeneous mixture. The emulsification and dispersion process plays a vital role, which requires the use of emulsification and dispersion devices. Traditional emulsification and dispersion devices usually use static mixers or simple agitators for mixing. Although this method can achieve the purpose of mixing, the mixing efficiency is low and it is easy to produce dead corners and stratification phenomena, which cannot meet the modern industry's demand for high-quality products. Therefore, in response to the problems existing in existing emulsification and dispersion devices, we proposed an emulsification and dispersion device for fat coagulation stirring. Utility Model Content
[0003] The purpose of the utility model is to provide an emulsifying and dispersing device for stirring fat gel. By setting a stirring mechanism, the problem that traditional emulsifying and dispersing devices usually use static mixers or simple stirrers for mixing is solved. Although this method can achieve the purpose of mixing, the mixing efficiency is low and it is easy to produce dead corners and stratification phenomena, which cannot meet the demand of modern industry for high-quality products.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] The utility model is an emulsifying and dispersing device for stirring fat solids, comprising a table top, the bottom of which is fixedly connected to a table leg, the number of the table legs being four, a vertical plate fixedly connected to the rear end of the top of the table top, and extension plates fixedly connected to the left and right sides of the top of the front of the vertical plate, and a stirring mechanism, comprising a connecting rod fixedly connected to the front ends of the bottoms of the two extension plates, the bottoms of the two connecting rods being fixedly connected to circular rings, the inner walls of the two circular rings being rotatably connected to stirring barrels, a support plate fixedly connected to the left end of the top of the table top, and a motor fixedly connected to the front end of the left side of the top of the table top.
[0006] Furthermore, the output end of the motor is fixedly connected to a rotating rod, the outer wall of the rotating rod is fixedly connected to a first gear, the first gear is engaged with a double gear, the inner wall of the double gear is engaged with a second gear, there are three second gears, and the inner walls of the three second gears are all fixedly connected to the first rotating rod.
[0007] Furthermore, the three second gears are meshed with a third gear, and the inner wall of the third gear is fixedly connected to a second rotating rod. The second rotating rod and the first rotating rod both pass through the left side of the mixing barrel and extend to the right side of the inner wall. The right ends of the second rotating rod and the first rotating rod are rotatably connected to the right side of the inner wall of the mixing barrel.
[0008] Furthermore, the left side of the second rotating rod is rotatably connected to the top right side of the support plate, the three outer walls of the first rotating rod located on the inner wall of the mixing barrel are fixedly connected with stirring blades, the outer wall of the second rotating rod located on the inner wall of the mixing barrel is fixedly connected with a stirring rod, and a second rotating rod is opened at the central axis of the outer wall of the mixing barrel.
[0009] Furthermore, the outer wall of the mixing barrel is provided with an opening and closing mechanism, and the opening and closing mechanism includes an arc groove rod fixedly connected to the left and right ends of the outer wall of the mixing barrel, the inner walls of the two arc groove rods are slidably connected with a slider, and the bottom ends of the two arc groove rods are fixedly connected with a first spring.
[0010] Furthermore, the tops of the two first springs are fixedly connected to the bottoms of the two sliders, a cover plate is fixedly connected to the side where the two sliders are close to each other, a handle is fixedly connected to the bottom end of the outer wall of the cover plate, and extension blocks are fixedly connected to the left and right ends of the bottom of the cover plate.
[0011] Furthermore, a circular groove is provided at the bottom end of the side where the two extension blocks are close to each other, and the ends of the inner walls of the two circular grooves away from each other are fixedly connected to the second spring, the ends of the two second springs close to each other are fixedly connected to the piston plate, and the ends of the two piston plates away from the second spring are fixedly connected to the limiting rod.
[0012] Furthermore, a limiting block is fixedly connected to the central axis of the outer wall of the mixing barrel, and limiting grooves are provided on the left and right sides of the limiting block, and inclined surfaces are provided on the inner and outer sides of the top ends of the two limiting grooves that are close to each other.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model provides a stirring mechanism, and the gelled fat is fed from the material inlet. The motor starts and drives the rotating rod to rotate. The three first rotating rods rotate and drive the stirring blades to rotate, so that the gelled fat inside the stirring barrel is preliminarily stirred. The three second gears drive the third gear to rotate in the opposite direction when rotating. The rotation of the third gear drives the second rotating rod to reverse. The rotation of the second rotating rod drives the stirring rod to reverse. The reversed stirring rod stirs and disperses the gelled fat inside the stirring barrel, making the stirring efficiency more efficient. The forward and reverse motion of the internal stirring blades and the stirring rod can break the interface between the materials, reduce the occurrence of stratification, and improve the emulsification and dispersion efficiency.
[0015] 2. The utility model is provided with an opening and closing mechanism. After the material is added into the mixing barrel, the handle is pulled to drive the cover plate to descend. The descending cover plate drives the slider to move inside the arc groove rod. The slider squeezes the first spring, and the cover plate descends to block the feeding port. When the cover plate descends to a certain extent, the cover plate drives the extension block to descend, and the extension block drives the limit rod to descend. After the limit rod contacts the inclined surface of the limit groove, the limit rod is squeezed to both sides, so that the piston plate squeezes the second spring, and the limit rod shrinks to the circular grooves on both sides. When the limit rod passes the inclined surface, the limit rod is rebounded by the second spring, so that the limit rod enters the inside of the limit groove, thereby limiting the position, preventing the solidified fat inside the mixing barrel from leaking, and improving the sealing of the device.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a schematic structural diagram of an emulsifying and dispersing device for fat coagulation and stirring according to the present invention;
[0019] Figure 2 This is a schematic diagram of the overall half-section structure of the utility model;
[0020] Figure 3 This is a half-section structural diagram of the stirring mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the half-section structure of the mixing barrel of the utility model;
[0022] Figure 5 This is a schematic diagram of a half-section of the opening and closing mechanism of the utility model;
[0023] Figure 6 for Figure 5 A partial enlarged schematic diagram of point A in the middle.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Table top; 2. Table legs; 3. Vertical board; 4. Extension board; 5. Stirring mechanism; 501. Connecting rod; 502. Circular ring; 503. Stirring barrel; 504. Support plate; 505. Motor; 506. Rotating rod; 507. First gear; 508. Double gear; 509. Second gear; 510. First rotating rod; 511. Third gear; 512. Second rotating rod; 513. Stirring blade; 514. Stirring rod; 515. Feeding port; 6. Opening and closing mechanism; 601. Arc groove rod; 602. Slider; 603. First spring; 604. Cover plate; 605. Handle; 606. Extension block; 607. Circular groove; 608. Second spring; 609. Piston plate; 610. Limiting rod; 611. Limiting block; 612. Limiting groove; 613. Inclined surface. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-6 As shown, the utility model is an emulsifying and dispersing device for cream mixing, comprising a table top 1, a table leg 2 fixedly connected to the bottom of the table top 1, the number of the table legs 2 being four, a vertical board 3 fixedly connected to the top rear end of the table top 1, and extension boards 4 fixedly connected to the left and right sides of the top front end of the vertical board 3, and further comprising;
[0028] The stirring mechanism 5 includes a connecting rod 501 fixedly connected to the front end of the bottom of the two extension plates 4, and the bottom of the two connecting rods 501 are fixedly connected to a ring 502, and the inner walls of the two rings 502 are rotatably connected to the stirring barrel 503, the left end of the top of the table board 1 is fixedly connected to the support plate 504, and the front left end of the top of the table board 1 is fixedly connected to the motor 505. The purpose of setting the ring 502 is to not hinder the rotation of the stirring 503.
[0029] The output end of the motor 505 is fixedly connected to a rotating rod 506, the outer wall of the rotating rod 506 is fixedly connected to a first gear 507, the first gear 507 is meshed with a double gear 508, the inner wall of the double gear 508 is meshed with a second gear 509, there are three second gears 509, and the inner walls of the three second gears 509 are all fixedly connected to the first rotating rod 510.
[0030] The three second gears 509 are meshed with the third gear 511, and the inner wall of the third gear 511 is fixedly connected to the second rotating rod 512. The second rotating rod 512 and the first rotating rod 510 both pass through the left side of the mixing barrel 503 and extend to the right side of the inner wall. The right ends of the second rotating rod 512 and the first rotating rod 510 are rotatably connected to the right side of the inner wall of the mixing barrel 503.
[0031] The left side of the second rotating rod 512 is rotatably connected to the top right side of the support plate 504. The outer walls of the three first rotating rods 510 located on the inner wall of the mixing barrel 503 are fixedly connected with stirring blades 513. The outer wall of the second rotating rod 512 located on the inner wall of the mixing barrel 503 is fixedly connected with a stirring rod 514. The second rotating rod 512 is opened at the central axis of the outer wall of the mixing barrel 503. The purpose of setting the stirring blades 513 is to stir the raw materials during rotation to improve the mixing efficiency.
[0032] An opening and closing mechanism 6 is provided on the outer wall of the mixing barrel 503. The opening and closing mechanism 6 includes arc groove rods 601 fixedly connected to the left and right ends of the outer wall of the mixing barrel 503. The inner walls of the two arc groove rods 601 are slidably connected with sliders 602. The bottom ends of the two arc groove rods 601 are fixedly connected with first springs 603. The purpose of setting the first spring 603 is to prevent the cover plate 604 from falling due to gravity and affecting the feeding when the cover plate 604 is pushed upwards.
[0033] The tops of the two first springs 603 are fixedly connected to the bottoms of the two sliders 602. The sides of the two sliders 602 that are close to each other are fixedly connected to a cover plate 604. The bottom end of the outer wall of the cover plate 604 is fixedly connected to a handle 605. The left and right ends of the bottom of the cover plate 604 are fixedly connected to extension blocks 606.
[0034] A circular groove 607 is provided at the bottom end of the side where the two extension blocks 606 are close to each other. The ends of the inner walls of the two circular grooves 607 that are away from each other are fixedly connected to the second spring 608. The ends of the two second springs 608 that are close to each other are fixedly connected to the piston plate 609. The ends of the two piston plates 609 that are away from the second spring 608 are fixedly connected to the limiting rod 610. The purpose of setting the limiting rod 610 is to limit the position after entering the inside of the limiting block 611 to prevent the cover plate 604 from moving upward.
[0035] A limiting block 611 is fixedly connected to the central axis of the outer wall of the mixing barrel 503, and limiting grooves 612 are provided on the left and right sides of the limiting block 611. The inner and outer sides of the top of the side where the two limiting grooves 612 are close to each other are provided with inclined surfaces 613. The purpose of providing the inclined surface 613 is to enable the limiting rod 610 to directly enter the inside of the limiting block 611 when the handle 605 is pulled.
[0036] A specific application of this embodiment is as follows: a worker puts the solidified fat into the feed port 515, the motor 505 starts to drive the rotating rod 506 to rotate, the rotating rod 506 rotates to drive the first gear 507, the first gear 507 rotates to drive the meshing double gear 508 to rotate, the double gear 508 drives the mixing barrel 503 to rotate, and at the same time, the inner surface drives the meshing three second gears 509 to rotate, when the mixing barrel 503 rotates, the solidified fat inside is continuously turned over to prevent the solidified fat from being separated, and when the three second gears 509 rotate, they drive the first rotating rod 510 to rotate, and the three first rotating rods 510 rotate. 10 The rotation drives the stirring blade 513 to rotate, thereby causing the gelled fat inside the stirring barrel 503 to be initially stirred. The three second gears 509 drive the third gear 511 to rotate in the opposite direction when rotating. The rotation of the third gear 511 drives the second rotating rod 512 to reverse. The rotation of the second rotating rod 512 drives the stirring rod 514 to reverse. The reversed stirring rod 514 stirs and disperses the gelled fat inside the stirring barrel 503, making the stirring efficiency more efficient. The forward and reverse motion of the internal stirring blade 513 and the stirring rod 514 can break the interface between the materials, reduce the occurrence of stratification, and improve the emulsification and dispersion efficiency.
[0037] After the staff puts the material into the mixing barrel 503, they pull the handle 605 to drive the cover plate 604 to descend. The descending cover plate 604 drives the slider 602 to move inside the arc groove rod 601. The slider 602 squeezes the first spring 603, and the cover plate 604 descends to block the feeding port 515. When the cover plate 604 descends to a certain extent, the cover plate 604 drives the extension block 606 to descend, and the extension block 606 drives the limit rod 610 to descend. The limit rod 610 After the limiting rod 610 contacts the inclined surface 613 of the limiting groove 612, the limiting rod 610 is squeezed to both sides, so that the piston plate 609 squeezes the second spring 608, and the limiting rod 610 contracts toward the circular grooves 607 on both sides. When the limiting rod 610 passes the inclined surface 613, the limiting rod 610 is rebounded by the second spring 608, so that the limiting rod 610 enters the limiting groove 612, thereby limiting the position, preventing the solidified fat inside the mixing barrel 503 from leaking, and improving the sealing performance of the device.
[0038] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0039] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An emulsifying and dispersing device for cream stirring, comprising a table top (1), wherein the bottom of the table top (1) is fixedly connected to table legs (2), the number of the table legs (2) is four, the top rear end of the table top (1) is fixedly connected to a vertical plate (3), and the left and right sides of the front top of the vertical plate (3) are fixedly connected to extension plates (4), characterized in that: Also includes; A stirring mechanism (5) includes a connecting rod (501) fixedly connected to the front ends of the bottoms of the two extension plates (4), the bottoms of the two connecting rods (501) are fixedly connected to circular rings (502), the inner walls of the two circular rings (502) are rotatably connected to stirring barrels (503), the top left end of the table board (1) is fixedly connected to a support plate (504), and the top left front end of the table board (1) is fixedly connected to a motor (505).
2. The emulsifying and dispersing device for fat coagulation and stirring according to claim 1, characterized in that: The output end of the motor (505) is fixedly connected to a rotating rod (506), the outer wall of the rotating rod (506) is fixedly connected to a first gear (507), the first gear (507) is meshed with a double gear (508), the inner wall of the double gear (508) is meshed with a second gear (509), there are three second gears (509), and the inner walls of the three second gears (509) are all fixedly connected to the first rotating rod (510).
3. The emulsifying and dispersing device for fat coagulation and stirring according to claim 2, characterized in that: The three second gears (509) are meshed with a third gear (511), and the inner wall of the third gear (511) is fixedly connected to a second rotating rod (512), and the second rotating rod (512) and the first rotating rod (510) both pass through the left side of the mixing barrel (503) and extend to the right side of the inner wall, and the right ends of the second rotating rod (512) and the first rotating rod (510) are rotatably connected to the right side of the inner wall of the mixing barrel (503).
4. The emulsifying and dispersing device for fat coagulation and stirring according to claim 3, characterized in that: The left side of the second rotating rod (512) is rotatably connected to the top end of the right side of the support plate (504); the outer walls of the three first rotating rods (510) located on the inner wall of the mixing barrel (503) are fixedly connected with stirring blades (513); the outer wall of the second rotating rod (512) located on the inner wall of the mixing barrel (503) is fixedly connected with a stirring rod (514); and the second rotating rod (512) is opened at the center axis of the outer wall of the mixing barrel (503).
5. The emulsifying and dispersing device for fat coagulation and stirring according to claim 4, characterized in that: The outer wall of the mixing barrel (503) is provided with an opening and closing mechanism (6), and the opening and closing mechanism (6) comprises arc groove rods (601) fixedly connected to the left and right ends of the outer wall of the mixing barrel (503), the inner walls of the two arc groove rods (601) are slidably connected to sliders (602), and the bottom ends of the two arc groove rods (601) are fixedly connected to first springs (603).
6. The emulsifying and dispersing device for fat coagulation and stirring according to claim 5, characterized in that: The tops of the two first springs (603) are fixedly connected to the bottoms of the two sliders (602); a cover plate (604) is fixedly connected to the side of the two sliders (602) close to each other; a handle (605) is fixedly connected to the bottom end of the outer wall of the cover plate (604); and an extension block (606) is fixedly connected to the left and right ends of the bottom of the cover plate (604).
7. The emulsifying and dispersing device for fat coagulation and stirring according to claim 6, characterized in that: A circular groove (607) is provided at the bottom end of the side where the two extension blocks (606) are close to each other, and the ends of the inner walls of the two circular grooves (607) that are away from each other are fixedly connected to the second spring (608), and the ends of the two second springs (608) that are close to each other are fixedly connected to the piston plate (609), and the ends of the two piston plates (609) that are away from the second spring (608) are fixedly connected to the limiting rod (610).
8. The emulsifying and dispersing device for fat coagulation and stirring according to claim 7, characterized in that: A limiting block (611) is fixedly connected to the central axis of the outer wall of the mixing barrel (503), and limiting grooves (612) are provided on the left and right sides of the limiting block (611). Inclined surfaces (613) are provided on the inner and outer sides of the top ends of the two limiting grooves (612) that are close to each other.