Sludge drying and granulating equipment
Through the cooperation of the pressure roller driven by the servo motor, the gear meshing system and the heating plate, the problem of filter plate blockage in the sludge drying granulation equipment is solved, and the high-efficiency filter pressing granulation and drying of the sludge is realized, and the treatment efficiency is improved.
Patent Information
- Application Number
- CN202422414777.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing sludge drying granulation equipment cannot be sufficiently pressed and dried quickly, resulting in clogging of the filter plate and affecting the sludge treatment efficiency.
The servo motor-driven pressure roller and fixed gear meshing system are used to press and granulate the sludge through the filter press plate, and the sludge particles on the conveyor belt are dried by the heating plate, combining the drainage plate and the chute slide rail structure to ensure stable sludge transport.
High-efficiency filter pressing granulation and drying of sludge is achieved, which avoids filter plate blockage and improves the efficiency of sludge treatment.
Smart Images

Figure CN223184503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to sludge drying and granulation equipment. Background Art
[0002] Sludge drying evaporates the water in sludge, reducing its volume and enabling waste sorting. This method's primary purpose is to reduce the pressure exerted by filter presses on the sludge and reduce its volume. Sludge drying is widely used in sludge treatment, slurry drying, and other industries, including chemical, mining, and metallurgy.
[0003] Publication number CN214115338U discloses a sludge drying and granulation device comprising a feed pipe, a housing, a foam catcher, a vacuum tube, a screen screw, a drive unit, a discharge port, a heat medium inlet, a slag discharge port, and a heat medium outlet. The drive unit's rotating shaft is connected to one end of the housing, and the heat medium outlet is connected to the other end of the housing. The feed pipe is tilted within the housing, the screen screw is disposed within the housing, the foam catcher is located above the housing, the vacuum tube is located above the foam catcher, the slag discharge port is located at the bottom of the housing, the discharge port is located at the bottom of the housing, and the heat medium inlet and discharge port are located at one end of the drive unit. The sludge drying and granulation device described in this utility model generates no dust during the drying and granulation process, has a simple structure that is easy to maintain, and has a neutral pH value for the condensed water and low COD and ammonia nitrogen content.
[0004] Deficiencies in the existing technology: The existing sludge drying and granulation equipment cannot fully filter and granulate the sludge when treating it, so that the sludge is easily accumulated on the surface of the filter plate, and the filter plate is also blocked. The sludge after granulation cannot be dried quickly, which affects the efficiency of sludge treatment. Utility Model Content
[0005] To this end, the utility model provides a sludge drying and granulation equipment to solve the problem in the prior art that the sludge is unable to be fully pressed and quickly dried, resulting in the sludge easily clogging the filter plate and affecting the sludge treatment efficiency.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sludge drying and granulation device, comprising a device body, and further comprising:
[0007] The granulation mechanism is located on the inner top of the equipment body and is used to granulate the sludge;
[0008] The device body includes a fixed shell, a discharge port is opened at the bottom of the outer wall of one end of the fixed shell, a heating plate is fixedly installed on the bottom of the inner side of the fixed shell, a conveyor belt passing through the discharge port is provided on the outer side of the heating plate, and a fixed rack is fixedly installed on one side of the top of the fixed shell;
[0009] The granulation mechanism includes a filter press plate and a fixed frame. The filter press plate is fixedly installed on the inner side of the fixed shell and is arranged on the top of the conveyor belt. A pressure roller movably connected to the top of the filter press plate is rotatably installed on the inner side of the bottom of the fixed frame. A rotating shaft is rotatably installed on the inner wall of one side of the top of the fixed frame. A servo motor is provided on one side of the rotating shaft. A movable gear engaged with a fixed rack is fixedly sleeved on the outer side of the rotating shaft.
[0010] Preferably, a guide plate is fixedly installed on one end of the inner wall of the fixed shell away from the discharge port, the top of the guide plate contacts the bottom of one end of the filter press plate, and the bottom of the guide plate contacts the top of the conveyor belt.
[0011] Preferably, the width of the guide plate is the same as the width of the inner wall of the fixed shell, and the width of the inner wall of the fixed shell is the same as the width of the conveyor belt and the filter press plate.
[0012] Preferably, a slide rail is fixedly installed on the side of the top of the fixed shell away from the fixed rack, a slide groove is provided on the bottom of the fixed frame away from the movable gear, and the outer wall of the slide rail is movably connected to the inner wall of the slide groove.
[0013] Preferably, the left vertical sections of the slide rail and the slide groove are both configured as rectangular structures, and the width dimensions of the slide rail and the slide groove are both smaller than the thickness dimension of the inner wall of the fixed shell.
[0014] Preferably, the top of one side outer wall of the fixing frame is fixedly connected to the servo motor, and the servo motor is connected to the rotating shaft through an output shaft.
[0015] Preferably, the width of the discharge port is the same as the width of the inner wall of the fixed shell, and the height of the discharge port is greater than the height of the conveyor belt.
[0016] Preferably, the width of the heating plate is the same as the width of the conveyor belt, and the height of the heating plate is smaller than the height of the inner side of the conveyor belt.
[0017] The utility model has the following advantages:
[0018] 1. The utility model uses the meshing action between the movable gear and the fixed rack through the operation of the servo motor to enable the pressure roller to move on the top of the filter press plate, thereby performing filter pressing and granulation operations on the sludge. The movement of the pressure roller can fully filter the sludge, so that the sludge can easily pass through the holes on the inner wall of the filter press plate. The heating plate can be used to dry the sludge particles that fall to the top of the conveyor belt. The granulated and dried sludge can be conveniently transported out of the equipment body through the conveyor belt, thereby improving the efficiency of sludge treatment.
[0019] 2. The utility model can limit the movement of the fixed frame through the connection between the slide groove and the slide rail, so that the pressure roller can move stably on the top of the filter press plate. At the same time, the drainage plate can drain the position of one end of the top of the conveyor belt, which can prevent the sludge granulated by the filter press plate from falling into the gap between the conveyor belt and the fixed shell, so that the conveyor belt can stably transport the granulated sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings based on the provided drawings.
[0021] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a partial cross-sectional structural diagram of the utility model;
[0024] Figure 3 This is an exploded view of the three-dimensional structure of the device body of the utility model;
[0025] Figure 4 This is an exploded view of the three-dimensional structure of the granulation mechanism of the utility model.
[0026] In the figure: 1. Equipment body; 101. Fixed housing; 102. Discharge port; 103. Heating plate; 104. Conveyor belt; 105. Fixed rack; 106. Slide rail; 107. Drain plate;
[0027] 2. Granulating mechanism; 201. Filter press plate; 202. Fixed frame; 203. Pressing roller; 204. Rotating shaft; 205. Servo motor; 206. Movable gear; 207. Slide. DETAILED DESCRIPTION
[0028] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0029] Refer to the instruction manual Figure 1 The sludge drying and granulation equipment of this embodiment includes an equipment body 1 and further includes:
[0030] The granulation mechanism 2 is arranged at the inner top of the equipment body 1 and is used to granulate the sludge.
[0031] In order to conveniently dry and transport the sludge, Figure 1-3 As shown, the equipment body 1 includes a fixed shell 101, and a discharge port 102 is opened at the bottom of the outer wall of one end of the fixed shell 101. A heating plate 103 is fixedly installed on the inner bottom of the fixed shell 101, and a conveyor belt 104 passing through the discharge port 102 is provided on the outside of the heating plate 103. A fixed rack 105 is fixedly installed on one side of the top of the fixed shell 101. The sludge processed by the granulation mechanism 2 falls to the top of the conveyor belt 104, can be dried by the heating plate 103, and then will be transported from the inside of the equipment body 1 to the outside through the conveyor belt 104.
[0032] In order to facilitate the granulation of sludge, Figure 1-2 and Figure 4 As shown, the granulation mechanism 2 includes a filter press plate 201 and a fixed frame 202. The filter press plate 201 is fixedly installed on the inner side of the fixed shell 101 and is arranged on the top of the conveyor belt 104. A pressure roller 203 movably connected to the top of the filter press plate 201 is rotatably installed on the inner side of the bottom of the fixed frame 202. A rotating shaft 204 is rotatably installed on the inner wall of one side of the top of the fixed frame 202. A servo motor 205 is provided on one side of the rotating shaft 204. A movable gear 206 engaged with the fixed rack 105 is fixedly sleeved on the outer side of the rotating shaft 204. The servo motor 205 works through the meshing action between the movable gear 206 and the fixed rack 105, so that the pressure roller 203 can move on the top surface of the filter press plate 201, thereby performing filter press granulation on the sludge.
[0033] In order to prevent the sludge filtered by the filter press plate 201 from falling into the gap between the conveyor belt 104 and the fixed housing 101, Figure 2-3As shown, a guide plate 107 is fixedly installed on one end of the inner wall of the fixed shell 101 away from the discharge port 102, the top of the guide plate 107 contacts the bottom of one end of the filter press plate 201, and the bottom of the guide plate 107 contacts the top of the conveyor belt 104. The width of the guide plate 107 is the same as the width of the inner wall of the fixed shell 101, and the width of the inner wall of the fixed shell 101 is the same as the width of the conveyor belt 104 and the filter press plate 201. The guide plate 107 can be used to drain the sludge granulated at one end of the filter press plate 201 so that it can stably fall to the top surface of the conveyor belt 104.
[0034] In order to make the pressing roller 203 move stably on the top of the filter press plate 201, Figure 2-4 As shown, a slide rail 106 is fixedly installed on the side of the top of the fixed shell 101 away from the fixed rack 105, and a slide groove 207 is provided on the bottom of the fixed frame 202 away from the movable gear 206. The outer wall of the slide rail 106 is movably connected to the inner wall of the slide groove 207. The left vertical sections of the slide rail 106 and the slide groove 207 are both set to rectangular structures. The width dimensions of the slide rail 106 and the slide groove 207 are both smaller than the thickness dimension of the inner wall of the fixed shell 101. The slide groove 207 moves along the outer wall of the slide rail 106, which can limit the movement of the fixed frame 202, so that the pressure roller 203 can move stably on the top of the filter press plate 201, so that the granulation mechanism 2 can stably granulate the sludge.
[0035] In order to provide power for the movement of the fixed frame 202, as Figure 2 and Figure 4 As shown, the top of one side outer wall of the fixing frame 202 is fixedly connected to the servo motor 205, and the servo motor 205 is connected to the rotating shaft 204 through an output shaft transmission. The fixing frame 202 can install and fix the servo motor 205. The operation of the servo motor 205 causes the rotating shaft 204 to rotate, and through the meshing action between the movable gear 206 and the fixed rack 105, the fixing frame 202 can move along the top of the fixed shell 101, thereby allowing the pressure roller 203 to move on the top of the filter press plate 201.
[0036] In order to ensure that the equipment body 1 can stably transport the granulated sludge, Figure 2-3 As shown, the width dimension of the discharge port 102 is the same as the width dimension of the inner wall of the fixed shell 101, the height dimension of the discharge port 102 is greater than the height dimension of the conveyor belt 104, the width dimension of the heating plate 103 is the same as the width dimension of the conveyor belt 104, and the height dimension of the heating plate 103 is less than the height dimension of the inner side of the conveyor belt 104. The heating plate 103 can dry the sludge that falls onto the conveyor belt 104, and then the granulated and dried sludge can be transported out through the discharge port 102 through the conveyor belt 104.
[0037] The specific implementation scenario is as follows: when the sludge is dried and granulated, the sludge is transported to the inside of the equipment body 1 so that it is on the top of the filter press plate 201. The servo motor 205 is operated to rotate the rotating shaft 204, thereby rotating the movable gear 206. Through the meshing action between the movable gear 206 and the fixed rack 105, the fixed frame 202 can move along the top opening of the fixed shell 101, thereby allowing the pressure roller 203 to move on the top of the filter press plate 201, thereby filtering the sludge, allowing it to pass through the holes on the inner wall of the filter press plate 201 to form particles and fall to the top of the conveyor belt 104. At the same time, the guide plate 107 can be positioned on the conveyor belt 10 The sludge particles at the top of one end are drained to prevent them from falling into the gap between the conveyor belt 104 and the fixed housing 101. The top of the conveyor belt 104 can be heated by the operation of the heating plate 103, thereby drying the granulated sludge. The granulated and dried sludge can then be transported out of the fixed housing 101 through the discharge port 102 by the movement of the conveyor belt 104. The filter press plate 201 and the pressure roller 203 can be used to conveniently granulate the sludge, thereby improving the efficiency of sludge treatment. This embodiment specifically solves the problem in the prior art that the sludge cannot be quickly granulated and dried, which affects the sludge treatment efficiency.
[0038] Although the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.
Claims
1. A sludge drying and granulation device, comprising a device body (1), characterized in that: Also includes: A granulation mechanism (2) is arranged on the inner top of the equipment body (1) and is used to granulate the sludge; The device body (1) comprises a fixed shell (101), a discharge port (102) is provided at the bottom of an outer wall of one end of the fixed shell (101), a heating plate (103) is fixedly installed at the bottom of the inner side of the fixed shell (101), a conveyor belt (104) passing through the discharge port (102) is provided on the outer side of the heating plate (103), and a fixed rack (105) is fixedly installed on one side of the top of the fixed shell (101); The granulation mechanism (2) comprises a filter press plate (201) and a fixed frame (202), wherein the filter press plate (201) is fixedly mounted on the inner side of the fixed housing (101) and arranged on the top of the conveyor belt (104), a pressure roller (203) movably connected to the top of the filter press plate (201) is rotatably mounted on the inner side of the bottom of the fixed frame (202), a rotating shaft (204) is rotatably mounted on the inner wall of one side of the top of the fixed frame (202), a servo motor (205) is arranged on one side of the rotating shaft (204), and a movable gear (206) meshing with the fixed rack (105) is fixedly sleeved on the outer side of the rotating shaft (204).
2. The sludge drying and granulation equipment according to claim 1, characterized in that: A guide plate (107) is fixedly mounted on one end of the inner wall of the fixed housing (101) away from the discharge port (102), the top of the guide plate (107) contacts the bottom of one end of the filter press plate (201), and the bottom of the guide plate (107) contacts the top of the conveyor belt (104).
3. The sludge drying and granulation equipment according to claim 2, characterized in that: The width of the guide plate (107) is the same as the width of the inner wall of the fixed shell (101), and the width of the inner wall of the fixed shell (101) is the same as the width of the conveyor belt (104) and the filter press plate (201).
4. The sludge drying and granulation equipment according to claim 1, characterized in that: A slide rail (106) is fixedly installed on the side of the top of the fixed housing (101) away from the fixed rack (105), and a slide groove (207) is provided on the bottom of the fixed frame (202) away from the movable gear (206). The outer wall of the slide rail (106) is movably connected to the inner wall of the slide groove (207).
5. The sludge drying and granulation equipment according to claim 4, characterized in that: The left vertical sections of the slide rail (106) and the slide groove (207) are both configured as rectangular structures, and the width dimensions of the slide rail (106) and the slide groove (207) are both smaller than the thickness dimension of the inner wall of the fixed shell (101).
6. The sludge drying and granulation equipment according to claim 1, characterized in that: The top of one side outer wall of the fixing frame (202) is fixedly connected to the servo motor (205), and the servo motor (205) is connected to the rotating shaft (204) through an output shaft transmission.
7. The sludge drying and granulation equipment according to claim 1, characterized in that: The width dimension of the discharge port (102) is the same as the width dimension of the inner wall of the fixed shell (101), and the height dimension of the discharge port (102) is greater than the height dimension of the conveyor belt (104).
8. The sludge drying and granulation equipment according to claim 1, characterized in that: The width dimension of the heating plate (103) is the same as the width dimension of the conveyor belt (104), and the height dimension of the heating plate (103) is smaller than the height dimension of the inner side of the conveyor belt (104).
Citation Information
Patent Citations
Sludge drying and granulating equipment
CN214115338U