Magnetic separation device for recycling waste batteries

By designing a magnetic separation device for sliding components and lifting mechanisms, seamless connection and inclination adjustment of the electromagnet are achieved, time-consuming problem of electromagnet cleaning in the prior art is solved, and magnetic separation efficiency and separation effect of iron objects are improved.

CN223184699UActive Publication Date: 2025-08-05JIYUAN HONGDA RESOURCE COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Application Number
CN202421966436.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-08-05
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing magnetic separation devices require a lot of time to clean the electromagnet, which affects the magnetic separation efficiency.

Method used

A magnetic separation device for recycling used batteries was designed. The sliding assembly and lifting mechanism were used to achieve seamless connection and tilt adjustment of the electromagnet, and combined with the scraper plate connected to the hopper, the automatic cleaning of the electromagnet and the uniform adsorption of iron objects were achieved.

Benefits of technology

It reduces the downtime during electromagnet cleaning, improves the magnetic separation efficiency, and ensures uniform adsorption and efficient separation of iron objects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of magnetic separation equipment, in particular to a magnetic separation device for recycling waste batteries, which comprises a bottom plate, a conveying belt arranged on the bottom plate, a rack arranged on the bottom plate in a covering manner and arranged above the conveying belt, a first sliding component arranged on the rack, and two mounting plates arranged on the first sliding component in a sliding manner, lifting mechanisms are arranged at the lower ends of the mounting plates correspondingly, electromagnets are connected to the lower ends of the lifting mechanisms correspondingly, second sliding assemblies are arranged on the portions, on the two sides of the conveying belt, of the rack correspondingly, each second sliding assembly comprises a transverse shaft, and a receiving hopper with the upper end open is rotationally arranged on each transverse shaft. The magnetic separator has the advantages that the shutdown time for cleaning the electromagnet is shortened, and the magnetic separation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of magnetic separation equipment, in particular to a magnetic separation device for recycling waste batteries. Background Art

[0002] Waste battery recycling refers to the crushing of scrapped batteries and the recovery of reusable materials in the waste batteries, including plastic, metal and lead paste. Waste batteries need to be crushed first in the recycling process. After crushing, plastic fragments and metals are mixed together. In order to separate the metal and plastic, the commonly used technical means is to use the magnetic force of a magnetic separator to adsorb the metal in the plastic debris. The existing magnetic separation device adsorbs a certain number of metal pieces on the electromagnet and needs to clean the electromagnet, which takes a certain amount of time and affects the efficiency of magnetic separation. Therefore, it is particularly necessary to develop a more efficient magnetic separation device for waste battery recycling. Summary of the Invention

[0003] The purpose of the utility model is to provide a magnetic separation device for recycling waste batteries, which has the advantage of high magnetic separation efficiency.

[0004] The technical solutions adopted are as follows:

[0005] A magnetic separation device for recycling waste batteries includes a base plate, a conveyor belt is provided on the base plate, a frame is provided on the base plate and is covered above the conveyor belt, a first sliding assembly is provided on the frame, the first sliding assembly is slidably provided with two mounting plates, the lower ends of the mounting plates are provided with lifting mechanisms, the lower ends of the lifting mechanisms are connected to electromagnets, second sliding assemblies are provided on the frames on both sides of the conveyor belt, the second sliding assembly includes a horizontal axis, and a receiving hopper with an upper end opening is rotatably provided on the horizontal axis.

[0006] Preferably, the first sliding assembly includes a plurality of first guide shafts, the mounting plates are all slidably connected to the first guide shafts, a first telescopic mechanism parallel to the first guide shafts is fixedly provided on the frame, and the first telescopic mechanism is fixedly connected to the mounting plate.

[0007] Preferably, the lifting mechanism includes a plurality of second telescopic mechanisms extending vertically, and the upper and lower ends of the second telescopic mechanisms are rotatably connected to the mounting plate and the electromagnet respectively.

[0008] Preferably, the second sliding assembly includes a slider and a plurality of second guide shafts, the slider and the second guide shafts are slidingly connected, the transverse shaft is rotationally connected to the slider, and the slider is provided with a rotating motor connected to the transverse shaft.

[0009] Preferably, the receiving hopper is in a stepped shape.

[0010] Preferably, the receiving hopper is internally provided with a scraper plate that extends obliquely and is rotatably mounted therein, and an elastic member connected to the scraper plate is disposed inside the receiving hopper.

[0011] Preferably, the elastic member is a tension spring.

[0012] Compared with the existing technology, the beneficial effects are:

[0013] 1. The utility model utilizes a first sliding assembly to move one of the electromagnets to the top of the conveyor belt, utilizes a lifting mechanism to adjust the distance between the electromagnet and the conveyor belt, utilizes the magnetic force of the electromagnet to adsorb iron objects on the conveyor belt onto the electromagnet, and when a large number of electromagnets are adsorbed on the electromagnet, controls the first sliding assembly to move the electromagnet that is full of iron objects to the side of the conveyor belt, and moves the other electromagnet to the top of the conveyor belt, realizing seamless connection of the two electromagnets, thereby reducing the downtime when cleaning the electromagnets and improving the efficiency of magnetic separation.

[0014] 2. The upper and lower ends of the second telescopic mechanism of the utility model are rotatably connected to the mounting plate and the electromagnet respectively. The inclination of the electromagnet is adjusted by controlling the length of the second telescopic mechanism connected to the two ends of the electromagnet, thereby changing the magnetic force of different areas of the electromagnet on the iron objects on the conveyor belt, so that the thickness of the iron objects adsorbed on the electromagnet is uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural diagram of a magnetic separation device for recycling waste batteries in the utility model.

[0016] Figure 2 This is a schematic diagram of the top view of a magnetic separation device for recycling waste batteries in the utility model.

[0017] Figure 3 This is a schematic diagram of the internal structure of the receiving hopper of a magnetic separation device for recycling waste batteries in the utility model.

[0018] In the figure: 1. bottom plate, 2. conveyor belt, 3. frame, 4. mounting plate, 5. first guide shaft, 6. first telescopic mechanism, 7. electromagnet, 8. second telescopic mechanism, 9. second guide shaft, 10. slider, 11. horizontal axis, 12. rotating motor, 13. receiving hopper, 14. scraper plate, 15. elastic member. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to specific embodiments. Figures 1 to 3 As shown:

[0020] Example 1: A magnetic separation device for recycling waste batteries includes a base plate 1, a conveyor belt 2 is provided on the base plate 1, a frame 3 is provided on the base plate 1 and is covered above the conveyor belt 2, a first sliding component is provided on the frame 3, and the first sliding component is slidably provided with two mounting plates 4, the mounting plates 4 slide horizontally and the sliding direction of the mounting plates 4 is perpendicular to the conveying direction of the conveyor belt 2.

[0021] A lifting mechanism is provided at the lower end of the mounting plate 4, and an electromagnet 7 is connected to the lower end of the lifting mechanism. The lifting mechanism controls the lifting and lowering of the electromagnet 7, thereby changing the distance between the electromagnet 7 and the conveyor belt 2. A second sliding assembly is provided on the frame 3 on both sides of the conveyor belt 2. The second sliding assembly moves in the horizontal direction, and the moving direction is parallel to the direction of the conveyor belt 2. The second sliding assembly includes a horizontal axis 11, and a material receiving hopper 13 with an upper end opening is rotatably provided on the horizontal axis 11. The rotation of the horizontal axis 11 controls the rotation of the material receiving hopper 13.

[0022] The first sliding assembly moves one of the electromagnets 7 to the top of the conveyor belt 2, uses the lifting mechanism to adjust the distance between the electromagnet 7 and the conveyor belt 2, and uses the magnetic force of the electromagnet 7 to adsorb the iron objects on the conveyor belt 2 onto the electromagnet 7. When more electromagnets 7 are adsorbed on the electromagnet 7, the first sliding assembly is controlled to move the electromagnet 7 that is full of iron objects to the side of the conveyor belt 2, and move the other electromagnet 7 to the top of the conveyor belt 2 to achieve seamless connection between the two electromagnets 7, thereby reducing the downtime when cleaning the electromagnet 7. The second sliding assembly controls the movement of the receiving hopper 13, so that the receiving hopper 13 is used to scrape the metal on the electromagnet 7.

[0023] Example 2: A magnetic separation device for recycling waste batteries, comprising a base plate 1, a conveyor belt 2 is provided on the base plate 1, a frame 3 is provided on the base plate 1 and is covered above the conveyor belt 2, a first sliding assembly is provided on the frame 3, the first sliding assembly is slidably provided with two mounting plates 4, the first sliding assembly includes a plurality of first guide shafts 5, the mounting plates 4 are all slidably connected to the first guide shafts 5, a first telescopic mechanism 6 parallel to the first guide shaft 5 is fixedly provided on the frame 3, the first telescopic mechanism 6 is fixedly connected to the mounting plate 4, the mounting plate 4 slides horizontally and the sliding direction of the mounting plate 4 is perpendicular to the conveying direction of the conveyor belt 2.

[0024] A lifting mechanism is provided at the lower end of the mounting plate 4, and an electromagnet 7 is connected to the lower end of the lifting mechanism. The lifting mechanism controls the lifting and lowering of the electromagnet 7, thereby changing the distance between the electromagnet 7 and the conveyor belt 2. The lifting mechanism includes a plurality of vertically extending second telescopic mechanisms 8, and the upper and lower ends of the second telescopic mechanisms 8 are rotatably connected to the mounting plate 4 and the electromagnet 7 respectively. The inclination of the electromagnet 7 is adjusted by controlling the length of the second telescopic mechanisms 8 connected to the two ends of the electromagnet 7, thereby changing the magnetic force of different areas of the electromagnet 7 on the iron objects on the conveyor belt 2, so that the thickness of the iron objects adsorbed on the electromagnet 7 is uniform.

[0025] A second sliding assembly is provided on the frame 3 on both sides of the conveyor belt 2. The second sliding assembly moves in the horizontal direction, and the moving direction is parallel to the direction of the conveyor belt 2. The second sliding assembly includes a transverse axis 11. The second sliding assembly includes a slider 10 and multiple second guide shafts 9. The slider 10 and the second guide shaft 9 are both slidingly connected. The transverse axis 11 is rotatably connected to the slider 10. A rotating motor 12 connected to the transverse axis 11 is provided on the slider 10. A material receiving hopper 13 with an upper end opening is rotatably provided on the transverse axis 11. The rotation of the transverse axis 11 controls the rotation of the material receiving hopper 13.

[0026] The receiving hopper 13 is in the shape of a step, and an inclined and extending scraper plate 14 is provided inside the receiving hopper 13 for rotation. An elastic member 15 connected to the scraper plate 14 is provided inside the receiving hopper 13. The elastic member 15 is a tension spring. Under the elastic force of the elastic member 15, the scraper plate 14 contacts the electromagnet 7, thereby scraping the metal on the electromagnet 7 and dropping it into the receiving hopper 13.

[0027] The specific working process is as follows: when performing magnetic separation, the first sliding component moves one of the electromagnets 7 to the top of the conveyor belt 2, and uses the lifting mechanism to adjust the distance between the electromagnet 7 and the conveyor belt 2. The magnetic force of the electromagnet 7 is used to adsorb the iron objects on the conveyor belt 2 onto the electromagnet 7. When more electromagnets 7 are adsorbed on the electromagnet 7, the first sliding component is controlled to move the electromagnet 7 that is full of iron objects to the side of the conveyor belt 2, and move the other electromagnet 7 to the top of the conveyor belt 2 to achieve seamless connection between the two electromagnets 7, thereby reducing the downtime of the conveyor belt 2 when cleaning the electromagnet 7. The second sliding component controls the movement of the receiving hopper 13, so that the scraper plate 14 contacts the electromagnet 7, and then reduces the power of the electromagnet 7. The receiving hopper 13 scrapes the metal on the electromagnet 7 and drops it onto the receiving hopper 13.

[0028] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A magnetic separation device for recycling waste batteries, characterized by: It includes a base plate, a conveyor belt is provided on the base plate, a frame is provided on the base plate and a cover is provided above the conveyor belt, a first sliding component is provided on the frame, the first sliding component is slidably provided with two mounting plates, the lower ends of the mounting plates are provided with lifting mechanisms, the lower ends of the lifting mechanisms are connected to electromagnets, and second sliding components are provided on the frames on both sides of the conveyor belt, the second sliding component includes a horizontal axis, and a receiving hopper with an upper end opening is rotatably provided on the horizontal axis.

2. The magnetic separation device for recycling used batteries according to claim 1, characterized in that: The first sliding assembly includes a plurality of first guide shafts, the mounting plates are all slidably connected to the first guide shafts, a first telescopic mechanism parallel to the first guide shafts is fixedly provided on the frame, and the first telescopic mechanism is fixedly connected to the mounting plate.

3. The magnetic separation device for recycling used batteries according to claim 1, wherein: The lifting mechanism includes a plurality of second telescopic mechanisms extending vertically, and the upper and lower ends of the second telescopic mechanisms are rotatably connected to the mounting plate and the electromagnet respectively.

4. The magnetic separation device for recycling used batteries according to claim 1, wherein: The second sliding assembly includes a slider and a plurality of second guide shafts. The slider and the second guide shafts are both slidably connected. The transverse shaft is rotationally connected to the slider. The slider is provided with a rotating motor connected to the transverse shaft.

5. The magnetic separation device for recycling used batteries according to claim 1, characterized in that: The material receiving hopper is in a step-shaped form.

6. The magnetic separation device for recycling used batteries according to claim 1, characterized in that: The interior of the receiving hopper is rotatably provided with a scraper plate extending obliquely, and the interior of the receiving hopper is provided with an elastic member connected with the scraper plate.

7. A magnetic separation device for recycling used batteries as claimed in claim 6, characterized in that: The elastic member is a tension spring.