Daily chemical product bottle quality detection device

Abstract

The utility model discloses a daily chemical product bottle quality detection device, which relates to the technical field of daily chemical product bottle detection and comprises a rack, a turntable is mounted on the rack, and at least five stations are arranged along the periphery of the turntable and are respectively a feeding station, a sealing performance detection station, a code spraying detection station, a defective product removing station and a discharging station. The device further comprises a feeding conveying belt and a discharging conveying belt. An outer check ring is arranged on the outer side of the rotating disc. The fed daily chemical product bottles are positioned and placed between the positioning grooves of the rotating disc and the outer check ring and synchronously rotate along with the rotating disc. According to the utility model, a rotating disc type layout is adopted, a plurality of stations work in parallel, the automation degree is high, the operation is time-saving and labor-saving, the production efficiency is greatly improved, the manual detection intensity is reduced, and the precision of the current detection technology is improved; and moreover, the layout is compact, the integration degree is high, the occupied space is small, the number and the occurrence frequency of defective products are monitored in real time, continuous large-batch defective products are prevented from being generated in the production process, and the production cost of enterprises is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of quality detection of daily chemical product bottles, in particular to a quality detection device for daily chemical product bottles. Background Art

[0002] With the advancement of science and technology, the daily chemical industry has seen rapid growth, with both types and quantities increasing dramatically. For liquid daily chemical products like disinfectants, the production process typically begins by filling the liquid into high-density polyethylene (HDPE) bottles. Then, a cap containing an aluminum foil gasket is tightened onto the filled bottle. Electromagnetic heat is used to melt the adhesive layer of the foil gasket, creating a beautiful and secure seal around the bottle opening. If the foil seal is not adequate, the daily chemical product will leak, impacting both product quality and shelf life. Therefore, testing the seal of the aluminum foil around the bottle opening is particularly important. In addition to testing the seal, the inkjet printing status of the bottle body is also an important inspection item.

[0003] Specifically, there are several methods for quality inspection of daily chemical bottles:

[0004] 1) Existing sealing detection technology methods

[0005] The Chinese utility model patent, patent number CN201910721112.9, the patent name is daily chemical bottle aluminum foil sealing detection device and detection method, the detection device includes a linear module drive mechanism, a table, and a pressure measuring mechanism; the linear module drive mechanism is installed on the table; during the detection, for the daily chemical bottle that has completed the aluminum foil sealing production, the bottle cap is unscrewed, and a certain amount of extrusion is applied to its circumference radially, and the air in the bottle is squeezed. If the daily chemical bottle aluminum foil sealing is good, the reaction force of the daily chemical bottle resisting deformation will be greater than a certain critical value, and this critical value is defined as the threshold value; if the daily chemical bottle aluminum foil sealing is not good, the air in the bottle will be squeezed and leaked, and the reaction force of the daily chemical bottle resisting deformation will be less than this critical value, and the daily chemical bottle aluminum foil sealing is judged accordingly.

[0006] Although the utility model has a reasonable design, is easy to operate, and can reliably detect the sealing properties of aluminum foil on daily chemical bottles of various specifications, it still has certain design flaws: during the actual extrusion process, the linear module drive mechanism and the pressure measuring mechanism will simultaneously squeeze a single daily chemical bottle to obtain a reaction force. During the detection process, the right guide pressure rod of the structure provides a certain driving force and extrusion feed amount through the linear module. During the detection, the compression spring of the left guide pressure rod will produce a certain movement. This situation will cause the daily chemical bottle to move along the feed direction of the right guide pressure rod, further causing the position of the daily chemical bottle to change unpredictably. At the same time, because the left and right guide pressure rods squeeze the daily chemical bottle at the same time, the daily chemical bottle is subjected to extrusion forces from both sides. Because the position of the daily chemical bottle changes dynamically during the test, and the daily chemical bottle is subjected to extrusion forces from both sides, the force on both ends of the daily chemical bottle will be uneven. For example, when the same daily chemical bottle with a sealing defect is tested multiple times, the reaction force obtained will vary over a large range, the test data will be inaccurate, and the results will have large deviations.

[0007] The patent uses a threshold method to determine the sealability of aluminum foil on daily chemical bottles. Different thresholds are generated based on the extrusion speed and the amount of extrusion applied to the bottle. In the actual testing process, the testing equipment will test the same or different types of daily chemical bottles at different extrusion speeds and amounts, taking into account the production efficiency and different types of daily chemical bottles. This method increases equipment commissioning time, reduces testing efficiency, and affects the production efficiency of daily chemical bottles.

[0008] 2) Existing bottle bottom coding quality inspection technology

[0009] In a specific bottle bottom coding quality inspection device, such as Figure 11 As shown, the bottle-gripping conveyor mechanism and image acquisition assembly are integrated into a single structure, mounted on the main frame of the image acquisition assembly. As bottles are transported along the conveyor line to the bottom-coding image quality inspection station, dual blocking cylinders operate in tandem to ensure only a single bottle enters. Driven by the bottle-gripping conveyor mechanism, the bottles reach the quality inspection station. A sensor receives a signal, triggering a camera to capture the image and transmitting it to an industrial control tablet. The tablet runs an image processing program, outputting the recognition result to the camera. The camera then transmits a signal to the PLC controller, which in turn issues a command to the reject cylinder, which activates and removes unqualified bottles to a collection bin.

[0010] Although this structure successfully realizes the rejection of defective products, the detection process of this mechanism uses multiple execution structures to work together to allow a single daily chemical product bottle to enter the inspection, and the detection efficiency of this detection method is low.

[0011] 3) Existing daily chemical bottle quality testing equipment

[0012] like Figure 12 As shown, the bottle cap loosening and capping machine is used to loosen the caps of daily chemical bottles; the conveying component is used to convey daily chemical bottles; the detection and rejection component is used to apply a certain amount of extrusion in the circumferential radial direction to the daily chemical bottles that have completed the aluminum foil sealing production, and detect whether the reaction force value of the daily chemical bottles resisting deformation is within the threshold range. The daily chemical bottles with reaction force values lower than the threshold are rejected into the collection box, and the daily chemical bottles with reaction force values that meet the threshold are sent to the next station; the bottle cap tightening and capping machine is used to tighten the caps of the daily chemical bottles that are judged to be good after the aluminum foil seal test. This equipment mainly completes the separate aluminum foil seal detection operation; and this detection equipment is based on the detection after the finished product, and the bottle cap needs to be unscrewed before the detection and needs to be tightened again after the detection, which increases the operation process.

[0013] In summary, existing testing equipment can only separately test the aluminum foil sealing and bottle bottom coding quality of daily chemical bottles, and cannot realize the testing of aluminum foil sealing and bottle bottom coding quality in the same equipment; existing testing methods have certain problems of inaccurate test results and low efficiency; in addition, when testing finished products, continuous large quantities of defective products may appear in the actual production process, and the production process cannot be stopped in time to stop losses, which further increases the production costs of the enterprise.

[0014] Therefore, how to develop an integrated daily chemical bottle quality inspection device that can perform multiple inspections with one device and quickly eliminate defective products has become a technical problem that needs to be solved urgently by those skilled in the art. Utility Model Content

[0015] The purpose of the utility model is to provide a daily chemical product bottle quality detection device to solve the problems listed in the above background technology.

[0016] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0017] The utility model discloses a daily chemical product bottle quality inspection device, comprising a frame, a turntable mounted on the frame, at least five stations arranged along the outer circumference of the turntable, namely a loading station, a sealing inspection station, a coding inspection station, a defective product rejection station and a unloading station, wherein a loading conveyor belt and a unloading conveyor belt are respectively arranged at the loading station and the unloading station, and a sealing cover plate is arranged on the top steel frame of the frame;

[0018] An outer retaining ring is provided on the outer side of the turntable, and the outer retaining ring is connected to the top plate of the frame through supporting legs; the daily chemical product bottles after loading are positioned between the positioning groove of the turntable and the outer retaining ring and rotate synchronously with the turntable.

[0019] Preferably, a loading cylinder is provided on the outside of the loading station, and the end of the loading conveyor belt is located between the loading cylinder and the outer retaining ring; the loading cylinder is installed on the top plate of the frame, and the loading conveyor belt is positioned and connected to the top plate of the frame, and the moving direction of the loading conveyor belt is perpendicular to the moving direction of the telescopic rod of the loading cylinder, and a loading port is opened on the outer retaining ring at a position corresponding to the loading cylinder, and a loading push plate is connected to the end of the telescopic rod of the loading cylinder.

[0020] Preferably, a unloading cylinder is provided at the unloading station, and the unloading cylinder is connected to the top steel frame of the frame through a second cylinder mounting frame, and the telescopic rod end of the unloading cylinder is connected to a unloading push plate, and the unloading cylinder is located inside the outer retaining ring, and a discharge port is opened at a position corresponding to the outer retaining ring and the unloading cylinder, and the discharge port corresponds to the input end of the unloading conveyor belt.

[0021] Preferably, the loading conveyor belt and the unloading conveyor belt have the same structure but different conveying directions. The loading conveyor belt drives the daily chemical product bottles to be inspected from the outside to the inside to the turntable, and the unloading conveyor belt drives the daily chemical product bottles that have been inspected to be output from the inside to the outside to the end away from the turntable.

[0022] The structures of the loading conveyor belt and the unloading conveyor belt each include a support frame, a drive motor, a conveyor belt and two parallel transmission wheels. The support frame is fixed to the top plate of the frame through L-shaped legs, and the drive motor is installed on the side of one end of the support frame away from the frame. The conveyor belt is sleeved on the transmission wheel, and the drive motor is connected to an outer transmission wheel and drives it to rotate.

[0023] Preferably, the defective product rejection station includes at least one. When there is one, it is located in front of the unloading station; when there are two, they are respectively located behind the sealing inspection station and the coding inspection station to complete the rejection operation of defective products in a single inspection.

[0024] Preferably, the defective product rejection station is located on the side opposite to the loading station, and includes a rejection cylinder and a waste table for holding unqualified daily chemical product bottles. The waste table is placed on the outside of the frame, and the rejection cylinder is installed on the top steel frame of the frame through a first cylinder mounting frame, and the rejection cylinder is located above the turntable. The telescopic rod end of the rejection cylinder is connected to a rejection push plate, and a defective product rejection port is opened on the outer retaining ring at a position corresponding to the rejection cylinder.

[0025] Preferably, a group of baffle rod components are provided at the discharge port and the defective product rejection port, and the baffle rod components include two groups of baffle rod assemblies placed symmetrically, and the baffle rod assembly includes an adapter block and a baffle rod, the adapter block is fixedly connected to the open end face of the outer baffle ring, and the connecting end of the baffle rod is rotatably connected to the adapter block through a connecting rod reset assembly; the two baffle rods on a group of baffle rod components are symmetrically placed and block the discharge port and the defective product rejection port.

[0026] Preferably, the connecting rod reset assembly includes a hinge, the hinge includes a hinge shaft and a reset rod, one end of the baffle rod is rotatably connected to one end of the adapter block through the hinge shaft, the reset rod is fixed on one side of the baffle rod, the reset rod is connected to the slider through a connecting rod, the slider is slidably connected to the guide rail, the guide rail is horizontally fixed to the other end of the adapter block, a second spring is mounted on the guide rail, and both ends of the second spring abut against the opposite surfaces of the mounting grooves of the slider and the adapter block.

[0027] Preferably, the sealing detection mechanism at the sealing detection station is located on the outside of the turntable, and includes a linear motor for driving and an extrusion rod at the front end, the linear motor is installed on the frame through a motor mounting seat, the linear motor is connected to the extrusion rod through a second connecting plate, a first connecting plate is mounted on the extrusion rod, the first connecting plate and the second connecting plate are arranged parallel to each other, and a pressure sensor for detection is installed between the two; first springs are symmetrically arranged on both sides of the extrusion rod, the first spring is mounted on the spring positioning rod, and the spring positioning rod is fixedly connected to the first connecting plate; the height of the extrusion rod corresponds to the middle of the daily chemical bottle to be detected.

[0028] Compared with the prior art, the beneficial technical effects of the present invention are:

[0029] The utility model discloses a daily chemical product bottle quality inspection device, wherein the quality inspection device comprises a frame, a turntable is installed on the frame, at least five stations are arranged along the outer circumference of the turntable, namely a loading station, a sealing inspection station, a coding inspection station, a defective product rejection station and a unloading station, and also comprises a loading conveyor belt and a unloading conveyor belt, a top steel frame of the frame is provided with a sealing cover plate; an outer retaining ring is provided on the outer side of the turntable; when the device is working, the loading operation is completed by the loading station, the sealing inspection operation is completed by the sealing inspection mechanism at the sealing inspection station, the bottle bottom coding inspection operation is completed by the coding inspection mechanism of the coding inspection station, the defective product rejection operation is completed by the defective product rejection station, and finally the qualified product discharge operation is completed by the unloading station.

[0030] 1) The utility model adopts a turntable layout, with multiple stations working in parallel, which can greatly improve production efficiency; it also has a compact layout, high integration, small space occupation, and high positioning accuracy during the detection and pushing process of daily chemical bottles;

[0031] 2) The method for detecting the sealing performance of aluminum foil on daily chemical product bottles proposed in this utility model improves the accuracy of current detection technology by improving the sealing performance detection mechanism;

[0032] 3) The utility model can simultaneously perform aluminum foil sealing detection and bottle bottom coding detection on daily chemical product bottles in one automated device, which has a higher degree of automation and lower production costs;

[0033] 4) The utility model performs quality inspection during the production process of daily chemical bottles, and can monitor the number and frequency of defective products in real time, thereby preventing the continuous production of large quantities of defective products during the production process, reducing the production costs of enterprises, and further contributing to environmental protection;

[0034] 5) The utility model has a high degree of automation, saves time and effort in operation, effectively reduces the intensity of manual inspection through equipment inspection, and improves inspection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below with reference to the accompanying drawings.

[0036] Figure 1 This is an overall schematic diagram of the daily chemical product bottle quality inspection device of the utility model (with the cover removed);

[0037] Figure 2 This is a top view of the daily chemical product bottle quality inspection device of the utility model;

[0038] Figure 3 This is a schematic diagram of the sealing detection station structure of the utility model;

[0039] Figure 4 This is a schematic diagram of the structure of the inkjet coding detection station of the utility model;

[0040] Figure 5 This is a schematic diagram of the structure of the defective product rejection station of the utility model;

[0041] Figure 6 This is a schematic diagram of the structure of the blanking station of the utility model;

[0042] Figure 7 This is a schematic diagram of the structure of the baffle component at position A of the present invention. Figure 1 ;

[0043] Figure 8 This is a schematic diagram of the structure of the baffle component at position A of the present invention. Figure 2 ;

[0044] Figure 9 This is a schematic diagram of the overall structure of the utility model (including the cover plate);

[0045] Figure 10 This is a schematic diagram of the operating process of the daily chemical product bottle quality inspection method of the utility model;

[0046] Figure 11 This is a picture of the existing bottle bottom coding quality inspection equipment;

[0047] Figure 12 This is a diagram of the existing daily chemical bottle quality inspection equipment.

[0048] Description of reference numerals: 100, loading station; 200, sealing inspection station; 300, inkjet inspection station; 400, defective product rejection station; 500, unloading station;

[0049] 1. Frame; 2. Cover plate; 3. Loading conveyor belt; 4. Unloading conveyor belt; 5. Turntable; 6. Stop rod component; 7. Outer retaining ring; 1-1. Top plate;

[0050] 101. Loading cylinder;

[0051] 201, linear motor; 202, motor mounting base; 203, second connecting plate; 204, first connecting plate; 205, extrusion rod; 206, first spring; 207, pressure sensor;

[0052] 301. Light source bracket; 302. Industrial camera; 303. Light source;

[0053] 401, reject cylinder; 402, first cylinder mounting frame; 403, waste station;

[0054] 501, blanking cylinder; 502, second cylinder mounting bracket;

[0055] 601. Adapter block; 602. Second spring; 603. Slider; 604. Connecting rod; 605. Hinge; 606. Stop lever; 607. Guide rail. DETAILED DESCRIPTION

[0056] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0057] like Figure 1-9As shown, a daily chemical product bottle quality inspection device includes a frame 1, a turntable 5 is installed on the frame 1, and at least five stations are arranged along the periphery of the turntable 5, namely a loading station 100, a sealing inspection station 200, a coding inspection station 300, a defective product rejection station 400 and a unloading station 500. The loading station 100 and the unloading station 500 are respectively provided with a loading conveyor belt 3 and a unloading conveyor belt 4 for conveying. A sealing cover plate 2 is provided on the top steel frame of the frame 1. The cover plate 2 It is positioned and connected to the top plate 1-1 of the frame 1, and a switch door is provided on the side facing away from the feeding conveyor belt 3. The setting of the cover plate, on the one hand, plays a sealing role to ensure the cleanliness of multiple internal workstations, and on the other hand, improves the safety during the work process to avoid the occurrence of entanglement and twisting injuries; an outer retaining ring 7 is provided on the outer side of the turntable 5, and the outer retaining ring 7 is connected to the top plate of the frame 1 through a support leg; the daily chemical product bottle after loading is positioned and placed between the positioning groove of the turntable 5 and the outer retaining ring 7 and rotates synchronously with the turntable 5.

[0058] Among them, the main functions of each workstation are as follows:

[0059] The loading station 100 mainly completes the loading operation: the sealed daily chemical product bottles produced in the previous process are transported to the designated position through the loading conveyor belt 3, and the loading cylinder 101 moves to push the daily chemical product bottles into the positioning groove of the turntable 5;

[0060] The sealing test station 200 completes the sealing test operation: the sealing test mechanism is used to test the sealing of daily chemical product bottles;

[0061] The coding inspection station 300 completes the bottle bottom coding inspection operation: the bottle bottom coding inspection mechanism is used to perform coding inspection on the daily chemical product bottles;

[0062] The defective product rejection station 400 completes the defective product rejection operation: the daily chemical product bottles with quality defects are pushed into the waste station 403 through the rejection cylinder 401;

[0063] The unloading station 500 completes the unloading operation: the unloading cylinder 501 pushes the daily chemical product bottle out of the turntable 5 to the unloading conveyor belt 4 and enters other processes.

[0064] The pushing operation of the daily chemical product bottles is completed by the turntable 5: the turntable 5 is driven by a rotating motor at the bottom. The periphery of the turntable 5 is provided with an annular base and a C-shaped groove, and cooperates with the outer retaining ring 7 above to switch the daily chemical product bottles between different stations, thereby achieving a stable positioning effect during the switching process.

[0065] Specifically, a loading cylinder 101 is provided on the outside of the loading station 100, and the end of the loading conveyor belt 3 is located between the loading cylinder 101 and the outer retaining ring 7; the loading cylinder 101 is installed on the top plate of the frame 1, and the loading conveyor belt 3 is positioned and connected to the top plate of the frame 1, and the moving direction of the loading conveyor belt 3 is perpendicular to the moving direction of the telescopic rod of the loading cylinder 101. A loading port is provided at a position corresponding to the loading cylinder 101 on the outer retaining ring 7, and a loading push plate is connected to the telescopic rod end of the loading cylinder 101. The specific loading cylinder 101 is welded or bolted to the top plate 1-1 of the frame 1 through a third cylinder mounting bracket. The third cylinder mounting bracket is designed as a U-shaped bracket, and the height of the loading cylinder 101 corresponds to the height on the turntable 5.

[0066] like Figure 2 As shown, the unloading station 500 is provided with an unloading cylinder 501, which is connected to the top steel frame of the frame 1 through a second cylinder mounting frame 502. The end of the telescopic rod of the unloading cylinder 501 is connected to a unloading push plate. The unloading cylinder 501 is located inside the outer retaining ring 7, and a discharge port is opened at the position corresponding to the outer retaining ring 7 and the unloading cylinder 501. The discharge port corresponds to the input end of the unloading conveyor belt 4. During operation, after qualified daily chemical product bottles are delivered to the station via the turntable, the unloading cylinder 501 activates its telescopic rod to extend, and pushes the daily chemical product bottles onto the unloading conveyor belt 4 through the unloading push plate, and transmits them to the finished product box or the next process.

[0067] Specifically, such as Figure 5 As shown, the loading conveyor belt 3 and the unloading conveyor belt 4 have the same structure but different conveying directions. The loading conveyor belt 3 drives the daily chemical product bottles to be inspected from the outside to the inside to the turntable 5, and the unloading conveyor belt 4 drives the daily chemical product bottles that have completed inspection from the inside to the outside to the end away from the turntable 5; the structures of the loading conveyor belt 3 and the unloading conveyor belt 4 both include a support frame, a drive motor, a conveyor belt and two parallel transmission wheels. The support frame is fixed to the top plate of the frame 1 through L-shaped legs, and the drive motor is installed on the side of the end of the support frame away from the frame 1. The conveyor belt is sleeved on the transmission wheel, and the drive motor is connected to an outer transmission wheel and drives it to rotate.

[0068] Specifically, the conveyor belt comprises a conveyor belt body and multiple baffles, which are evenly spaced on the outer surface of the conveyor belt body. A baffle rod is provided on each side of the conveyor belt body, and the baffle rods are fixedly connected to the two sides of the support frame via adapters. The baffle rods are located directly above the side panels of the support frame. The length of the outer baffle rod is greater than that of the inner baffle rod, and the end of the inner baffle rod avoids the loading and unloading ports, facilitating the loading and unloading of daily chemical bottles. During implementation, the baffles and the baffle rods on both sides work together to achieve stable positioning of the daily chemical bottles during linear conveyance.

[0069] Specifically, the defective product rejection station 400 includes at least one. One embodiment is that when it is set to one, it is located in front of the unloading station 500, that is, the turntable 5 has five stations arranged in sequence along the outer circumference, namely the loading station 100, the sealing detection station 200, the inkjet detection station 300, the defective product rejection station 400 and the unloading station 500, and completes the corresponding operations in sequence; when it is detected that either the air tightness or the inkjet is unqualified or both are unqualified, the rejection operation is performed.

[0070] In another embodiment, two defective product rejection stations 400 can be provided, which are respectively located behind the sealing inspection station 200 and the coding inspection station 300, that is, the turntable 5 has six stations arranged in sequence along the outer circumference to complete the rejection operation of defective products in a single inspection, which is more classified and targeted.

[0071] like Figure 5 As shown, the defective product rejection station 400 is located on the side opposite to the loading station 100, and includes a rejection cylinder 401 and a waste table 403 for holding unqualified daily chemical product bottles. The waste table 403 is placed on the outside of the frame 1, and the rejection cylinder 401 is installed on the top steel frame of the frame 1 through the first cylinder mounting frame 402, and the rejection cylinder 401 is located above the turntable 5. The rejection cylinder 401 is in the form of a hoisting, which effectively avoids interference between the cylinder and the turntable during operation, and the positioning structure is more reasonable, and the overall structure is more compact and simple; the telescopic rod end of the rejection cylinder 401 is connected to a rejection push plate, and a defective product rejection port is opened on the outer retaining ring 7 corresponding to the rejection cylinder 401. During operation, the controller receives the detection signal and sends it to the pressure sensor 207 at the sealing detection station 200 and the detection signal of the industrial camera 302 at the inkjet detection station 300. When any of the stations judges it as a defective product, the unqualified daily chemical product bottle is pushed to the defective product rejection station 400 through the turntable, the rejection cylinder 401 is started, and the telescopic rod of the rejection cylinder 401 is extended to push the unqualified daily chemical product bottle onto the waste table 403.

[0072] like Figure 6-8As shown, a group of baffle rod parts 6 are provided at the discharge port and the defective product rejection port, and the baffle rod parts 6 include two groups of baffle rod assemblies placed symmetrically, and the baffle rod assembly includes a switching block 601 and a baffle rod 606, and the switching block 601 is fixedly connected to the open end face of the outer retaining ring 7, and the connecting end of the baffle rod 606 is rotatably connected to the switching block 601 through a connecting rod reset assembly; the two baffle rods 606 on a group of baffle rod parts 6 are symmetrically placed and block the discharge port and the defective product rejection port.

[0073] Specifically, the connecting rod reset assembly includes a hinge 605, the hinge 605 includes a hinge shaft and a reset rod, one end of the blocking rod 606 is rotatably connected to one end of the adapter block 601 through the hinge shaft, the reset rod is fixed on one side of the blocking rod 606, the reset rod is connected to the slider 603 through the connecting rod 604, the slider 603 is slidably connected to the guide rail 607, the guide rail 607 is horizontally fixed to the other end of the adapter block 601, and a second spring 602 is mounted on the guide rail 607, and the two ends of the second spring 602 abut against the opposite surfaces of the mounting grooves of the slider 603 and the adapter block 601.

[0074] During operation, the two baffles 606 cooperate to form a self-resetting door opening and closing structure. The hinge axis forms the rotation point, and the baffles and hinges are connected to form a revolving pair. The baffles 606 rotate around the hinge axis to open or close. The connecting rod 604, slider 603, guide rail 607, and second spring 602 together form a reset drive structure, providing the driving force for the reset and closure of the baffles 606. This structural design can prevent the daily chemical product bottles from falling out of the positioning grooves of the turntable due to centrifugal force when they are in the defective product rejection station 400 and the unloading station 500 during the rotation of the turntable.

[0075] like Figure 3 As shown, the sealing detection mechanism at the sealing detection station 200 is located on the outside of the turntable 5, and includes a linear motor 201 for driving and an extrusion rod 205 at the front end. The linear motor 201 is installed on the frame 1 through a motor mounting seat 202. The linear motor 201 is connected to the extrusion rod 205 through a second connecting plate 203. A first connecting plate 204 is mounted on the extrusion rod 205. The first connecting plate 204 and the second connecting plate 203 are arranged parallel to each other, and a pressure sensor 207 for detection is installed between the two. First springs 206 are symmetrically arranged on both sides of the extrusion rod 205. The first spring 206 is mounted on a spring positioning rod, and the spring positioning rod is fixedly connected to the first connecting plate 204. The height of the extrusion rod 205 corresponds to the middle of the daily chemical bottle to be detected.

[0076] like Figure 4As shown, the inkjet detection mechanism at the inkjet detection station 300 is located at the bottom of the turntable 5, and the inkjet detection mechanism includes an industrial camera 302, which is installed on the top plate 1-1 of the frame 1, and the industrial camera 302 corresponds to the positioning groove of the turntable 5. A light source 303 is provided on the periphery of the industrial camera 302, and the light source 303 is installed on the top plate 1-1 of the frame 1 through a light source bracket 301.

[0077] In addition, it also includes a controller, which is arranged in a cavity at the bottom of the frame 1, and corresponding operation buttons or LCD screens are arranged on the outside to form an automated control system; among them, the loading cylinder 101, the unloading cylinder 501, the pressure sensor 207, the industrial camera 302, the rejection cylinder 401 and the driving motor of the conveyor belt are all electrically connected to the controller to realize signal transmission, thereby realizing automated operation and saving time and effort.

[0078] like Figure 10 As shown, a method for detecting the quality of daily chemical bottles comprises the following steps:

[0079] Step 1: Loading: The daily chemical product bottles to be tested are transported to the loading station 100 via the loading conveyor belt 3, and the loading cylinder 101 is activated to push the daily chemical product bottles to be tested into the positioning groove of the turntable 5;

[0080] The turntable 5 starts and rotates a certain angle to deliver the daily chemical product bottle to be inspected to the second station; the second station is the sealing inspection station 200 or the coding inspection station 300;

[0081] Step 2: Inspection operation: including a sealing inspection station 200 or a coding inspection station 300, which are arranged adjacent to each other or spaced apart. The sealing inspection station 200 performs sealing inspection on the daily chemical product bottles, and the coding inspection station 300 performs coding quality inspection on the daily chemical product bottles;

[0082] After the inspection is completed, the turntable 5 starts and rotates a certain angle to deliver the inspected daily chemical product bottles to the next station;

[0083] Step 3: Rejection of defective products: After the inspection, the daily chemical product bottles arrive at any one of the defective product rejection stations 400. The rejection cylinder 401 is activated based on the inspection result of whether the daily chemical product bottles have quality defects and pushes the daily chemical product bottles with quality defects to the waste platform 403 on the side.

[0084] The turntable 5 starts and rotates a certain angle to deliver the daily chemical product bottles without quality problems directly to the next station. When the daily chemical product bottles without quality problems pass through the defective product rejection station 400, the rejection cylinder 401 does not move;

[0085] Step 4, unloading operation: When the daily chemical product bottles without quality problems arrive at the unloading station 500, the unloading cylinder 501 is started to push the daily chemical product bottles without quality problems to the unloading conveyor belt 4 for output.

[0086] Specifically, during implementation, the multi-station integrated daily chemical product bottle quality detection device is installed at the corresponding position of the production line, which can realize online rapid detection of the quality of daily chemical product bottles.

[0087] Specifically, in step 2, the sealing detection station 200 is an extrusion detection component driven by a linear motor 201. The structure is similar to that in the existing paper, which is titled "Seal Testing Method and Experimental Research on Aluminum Foil Seal Testing of Daily Chemical Bottles" [J]. Packaging Engineering, 2022, 43(21): 206-212. It can be seen from the air leakage model that this method is compared with the current seal testing method of aluminum foil for daily chemical bottles: in the actual testing process, considering the production efficiency of daily chemical bottles and the different types of daily chemical bottles, the testing equipment will test the same or different types of daily chemical bottles at different extrusion speeds and extrusion amounts. There is no need to manually change the threshold. The leakage area is directly obtained through the model, and the sealing of the daily chemical bottle is judged by the leakage area. This sealing testing method reduces the time for equipment debugging, improves the testing efficiency, and further helps to improve the production efficiency of daily chemical bottles.

[0088] In general, the utility model adopts a turntable layout, and multiple workstations work in parallel, which can greatly improve production efficiency; and the layout is compact, the integration is high, and the space occupied is small; the degree of automation is high, the operation saves time and effort, and the equipment detection effectively reduces the intensity of manual detection and improves the detection accuracy; the integrated design realizes the detection of two or even more contents of sealing and coding, with a higher degree of automation and lower production cost; at the same time, the device is assembled to the appropriate position of the production line, and quality inspection is carried out during the production process of daily chemical bottles. The number and frequency of defective products can be monitored in real time to prevent the continuous large-scale production of defective products during the production process, further reducing the production cost of the enterprise, and being more conducive to protecting the environment.

[0089] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0090] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A daily chemical product bottle quality inspection device, characterized by: The invention comprises a frame (1), a turntable (5) is installed on the frame (1), and at least five workstations are arranged along the outer periphery of the turntable (5), namely a loading station (100), a sealing detection station (200), a coding detection station (300), a defective product rejection station (400) and a unloading station (500), wherein a loading conveyor belt (3) and a unloading conveyor belt (4) for conveying are respectively arranged at the loading station (100) and the unloading station (500), and a sealing cover plate (2) is arranged on the top steel frame of the frame (1); An outer retaining ring (7) is provided on the outer side of the turntable (5), and the outer retaining ring (7) is connected to the top plate of the frame (1) via supporting legs; the loaded daily chemical product bottles are positioned between the positioning grooves of the turntable (5) and the outer retaining ring (7) and rotate synchronously with the turntable (5).

2. The daily chemical product bottle quality inspection device according to claim 1, characterized in that: A loading cylinder (101) is provided on the outside of the loading station (100), and the end of the loading conveyor belt (3) is located between the loading cylinder (101) and the outer retaining ring (7); the loading cylinder (101) is installed on the top plate of the frame (1), the loading conveyor belt (3) is positioned and connected to the top plate of the frame (1), and the moving direction of the loading conveyor belt (3) is perpendicular to the moving direction of the telescopic rod of the loading cylinder (101), and a loading port is provided on the outer retaining ring (7) at a position corresponding to the loading cylinder (101), and the end of the telescopic rod of the loading cylinder (101) is connected to a loading push plate.

3. The daily chemical product bottle quality inspection device according to claim 2, characterized in that: A material unloading cylinder (501) is provided at the unloading station (500), and the material unloading cylinder (501) is connected to the top steel frame of the frame (1) through a second cylinder mounting frame (502). The telescopic rod end of the material unloading cylinder (501) is connected to a material unloading push plate. The material unloading cylinder (501) is located inside the outer retaining ring (7), and a discharge port is provided at a position corresponding to the outer retaining ring (7) and the material unloading cylinder (501), and the discharge port corresponds to the input end of the material unloading conveyor belt (4).

4. The daily chemical product bottle quality inspection device according to claim 3, characterized in that: The loading conveyor belt (3) and the unloading conveyor belt (4) have the same structure but different conveying directions. The loading conveyor belt (3) drives the daily chemical product bottles to be inspected to be transported from the outside to the inside to the turntable (5), and the unloading conveyor belt (4) drives the daily chemical product bottles that have been inspected to be transported from the inside to the outside to an end away from the turntable (5); The structures of the loading conveyor belt (3) and the unloading conveyor belt (4) both include a support frame, a drive motor, a conveyor belt and two parallel transmission wheels. The support frame is fixed to the top plate of the frame (1) through L-shaped legs. The drive motor is installed on the side of one end of the support frame away from the frame (1). The conveyor belt is sleeved on the transmission wheel. The drive motor is connected to an outer transmission wheel and drives it to rotate.

5. The daily chemical product bottle quality inspection device according to claim 3, characterized in that: The defective product rejection station (400) includes at least one, which is located in front of the blanking station (500) when there are one; and is located behind the sealing inspection station (200) and the coding inspection station (300) when there are two, respectively, to complete the rejection operation of defective products in a single inspection.

6. The daily chemical product bottle quality inspection device according to claim 5, characterized in that: The defective product rejection station (400) is located on a side opposite to the loading station (100), and includes a rejection cylinder (401) and a waste platform (403) for holding unqualified daily chemical product bottles, the waste platform (403) is placed on the outside of the frame (1), the rejection cylinder (401) is installed on the top steel frame of the frame (1) through a first cylinder mounting frame (402), and the rejection cylinder (401) is located above the turntable (5), the telescopic rod end of the rejection cylinder (401) is connected to a rejection push plate, and a defective product rejection port is opened on the outer retaining ring (7) at a position corresponding to the rejection cylinder (401).

7. The daily chemical product bottle quality inspection device according to claim 6, characterized in that: A group of baffle rod parts (6) are provided at both the material discharge port and the defective product rejection port, and the baffle rod parts (6) include two groups of baffle rod assemblies placed symmetrically, and the baffle rod assemblies include a transfer block (601) and a baffle rod (606), the transfer block (601) is fixedly connected to the open end face of the outer retaining ring (7), and the connecting end of the baffle rod (606) is rotatably connected to the transfer block (601) through a connecting rod reset assembly; the two baffle rods (606) on a group of baffle rod parts (6) are placed symmetrically and block the material discharge port and the defective product rejection port.

8. The daily chemical product bottle quality inspection device according to claim 7, characterized in that: The connecting rod reset assembly includes a hinge (605), and the hinge (605) includes a hinge shaft and a reset rod. One end of the blocking rod (606) is rotatably connected to one end of the adapter block (601) through the hinge shaft. The reset rod is fixed to one side of the blocking rod (606). The reset rod is connected to the slider (603) through the connecting rod (604). The slider (603) is slidably connected to the guide rail (607). The guide rail (607) is horizontally fixed to the other end of the adapter block (601). A second spring (602) is mounted on the guide rail (607), and both ends of the second spring (602) abut against the opposite surfaces of the mounting grooves of the slider (603) and the adapter block (601).

9. The daily chemical product bottle quality inspection device according to claim 1, characterized in that: The sealing detection mechanism at the sealing detection station (200) is located outside the turntable (5), and comprises a linear motor (201) for driving and an extrusion rod (205) at the front end. The linear motor (201) is mounted on the frame (1) via a motor mounting seat (202). The linear motor (201) is connected to the extrusion rod (205) via a second connecting plate (203). A first connecting plate (204) is mounted on the extrusion rod (205). The first connecting plate (204) and the second connecting plate (203) are arranged in parallel, and a pressure sensor (207) for detection is mounted between the two. First springs (206) are symmetrically arranged on both sides of the extrusion rod (205). The first springs (206) are mounted on spring positioning rods, and the spring positioning rods are fixedly connected to the first connecting plate (204). The height of the extrusion rod (205) corresponds to the middle of the daily chemical product bottle to be detected.

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