Mini-LED light splitting and color sorting machine with full-automatic turret type material taking function

Through the mini-LED spectroscopic color separation machine with fully automatic turret material collection, automatic material collection is realized, solving the problems of low production efficiency and product delivery delay caused by traditional manual material collection, improving production efficiency and product quality, and reducing raw material costs.

CN223185012UActive Publication Date: 2025-08-05DONGGUAN LISU LED MACHINERY TECH
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Patent Information

Application Number
CN202422150872.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-08-05
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

Traditional mini-LED spectroscopic color separation machines require manual material collection during the production process, resulting in low production efficiency and extended product delivery time, affecting corporate profits.

Method used

The mini-LED spectroscopic color separation machine adopts a fully automatic turret material collection function. The driving motor drives the circular plate and support rod to rotate. The material collection block absorbs raw materials from the feed rail and moves it to the detection mechanism under the action of the electric telescopic rod to realize automatic material collection.

Benefits of technology

It speeds up production progress, improves product delivery time, reduces errors and defective rates, improves product quality, and reduces the utilization rate and cost of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of light splitting and color sorting machines, in particular to a mini-LED light splitting and color sorting machine with a full-automatic turret type material taking function, which comprises a working table, a vibration feeding disc mounted on the working table, a feeding track mounted on the outer wall of the vibration feeding disc, a control table mounted on the working table, and a detection box mounted on one side of the control table. A first circular plate is mounted at the bottom of the driving motor; a plurality of supporting rods are mounted at the bottom of the first circular plate; a second circular plate is mounted on the outer walls of the supporting rods; a third circular plate is mounted at the bottom of the supporting rods; a plurality of fixing plates are installed on the second circular plate, fixing columns are installed at the bottoms of the fixing plates, material taking blocks are installed at the bottoms of the fixing columns, and electric telescopic rods are installed between the third circular plate and the second circular plate. The automatic material taking device can replace traditional manual material taking, the production progress can be accelerated, and the product delivery time can be shortened.
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Description

Technical Field

[0001] The utility model relates to a mini-LED spectral color sorter with a full-automatic turret material taking function, especially a mini-LED spectral color sorter with a full-automatic turret material taking function, belonging to the technical field of spectral color sorters. Background Art

[0002] An LED spectral color sorter is a crucial device in the production process of LEDs (light-emitting diodes). Its main function is to classify and screen the characteristics of the light emitted by LEDs, such as wavelength (color), light intensity, current and voltage magnitudes, etc. This machine ensures that LED products can meet the strict requirements of customers for characteristics such as color and brightness through precise optoelectronic detection technology.

[0003] In the traditional production process, manual material taking is required when sending materials from the feeding place to the detection mechanism. This not only leads to very low production efficiency but also delays the product delivery time and affects the normal profit of the enterprise.

[0004] Therefore, it is urgent to improve the mini-LED spectral color sorter with a full-automatic turret material taking function to solve the above existing problems. Content of the Utility Model

[0005] In order to achieve the above purpose, the main technical solutions adopted by the utility model include: a mini-LED spectral color sorter with a full-automatic turret material taking function, including a workbench, on which a vibrating feeding tray is installed. A feeding track is installed on the outer wall of the vibrating feeding tray. A control console is installed on the workbench. A detection box is installed on one side of the control console. A detection mechanism is installed inside the detection box. A driving motor is installed on the inner wall of the detection box. A first circular plate is installed at the bottom of the driving motor. A number of support rods are installed at the bottom of the first circular plate. A second circular plate is installed on the outer wall of the support rods. A third circular plate is installed at the bottom of the support rods. A bottom plate is installed on the top of the workbench. The third circular plate is rotationally connected to the bottom plate. A number of fixing plates are installed on the second circular plate. A fixing column is installed at the bottom of the fixing plate. A material taking block is installed at the bottom of the fixing column. An electric telescopic rod is installed between the third circular plate and the second circular plate.

[0006] Preferably, the size of the material taking block is adapted to the feeding track, and bolts are installed on the surface of the fixing plate to connect it to the second circular plate.

[0007] Preferably, a detection partition is installed on one side of the detection box, and a hinge is installed between the detection box and the detection partition.

[0008] Preferably, fixed blocks are symmetrically installed at the bottom of the detection partition board. A first round rod is installed on the fixed block. A first connection block is installed on the outer wall of the first round rod. A damping telescopic rod is installed at the bottom of the first connection block. A second connection block is installed at the bottom of the damping telescopic rod. A second round rod is installed on the inner wall of the detection box.

[0009] Preferably, the first connection block is rotatably connected to the first round rod, and the second connection block is rotatably connected to the second round rod.

[0010] Preferably, a detection cavity is formed on the surface of the detection partition board, and a transparent glass is installed in the detection cavity.

[0011] Preferably, a fixed handle is installed on the detection partition board.

[0012] The utility model at least has the following beneficial effects:

[0013] When the LED spectrometer starts to detect LED materials during operation, the driving motor can be used to drive the first circular plate and the support rod to rotate. At the same time, the material taking block on the fixed column rotates together with the support rod and the second circular plate. The material taking block sucks the raw material from the feeding track under the drive of the electric telescopic rod and rotates clockwise, moves above the detection mechanism, and is put into it to start detecting the LED materials. Compared with manual material taking, this can not only speed up the production progress but also shorten the product delivery time. Mechanical operation is usually more accurate, which can reduce errors and the defective rate, improve product quality. At the same time, the efficient operation of the machine also improves the utilization rate of raw materials and reduces the raw material cost. BRIEF DESCRIPTION OF THE DRAWINGS [[ID=*19]]

[0014] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments and descriptions thereof of the present application are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0015] Figure 1 is the overall schematic diagram of the utility model;

[0016] Figure 2 is the enlarged schematic diagram at A of the utility model;

[0017] Figure 3 is the enlarged schematic diagram at B of the utility model;

[0018] Figure 4 is the partial structural schematic diagram of the utility model;

[0019] Figure 5 is the enlarged schematic diagram at C of the utility model;

[0020] Figure 6A top view schematic diagram of the present utility model;

[0021] Figure 7 A partial structural schematic diagram of the present utility model;

[0022] In the figure, 1 is a workbench; 2 is a vibrating feeding tray; 3 is a feeding track; 4 is a console; 5 is a detection box; 6 is a detection mechanism; 7 is a driving motor; 8 is a first circular plate; 9 is a support rod; 10 is a second circular plate; 11 is a third circular plate; 12 is a bottom plate; 13 is a fixing plate; 14 is a fixing column; 15 is a material taking block; 16 is an electric telescopic rod; 17 is a bolt; 18 is a detection partition; 19 is a hinge; 20 is a fixing block; 21 is a first circular rod; 22 is a first connecting block; 23 is a damping telescopic rod; 24 is a second connecting block; 25 is a second circular rod; 26 is a detection cavity; 27 is a transparent glass; 28 is a fixing handle. Specific embodiments

[0023] The following will cooperate with the drawings and embodiments to detail the implementation manners of the present application, so as to fully understand the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects and implement accordingly.

[0024] Such as Figures 1 - 7As shown in the figure, the mini-LED spectral sorting machine with a fully automatic turret picking function provided in this embodiment, a mini-LED spectral sorting machine with a fully automatic turret picking function, includes a workbench 1. A vibrating feeding tray 2 is installed on the workbench 1. A feeding track 3 is installed on the outer wall of the vibrating feeding tray 2. A control console 4 is installed on the workbench 1. A detection box 5 is installed on one side of the control console 4. A detection mechanism 6 is installed inside the detection box 5. A driving motor 7 is installed on the inner wall of the detection box 5. A first circular plate 8 is installed at the bottom of the driving motor 7. A number of support rods 9 are installed at the bottom of the first circular plate 8. A second circular plate 10 is installed on the outer wall of the support rods 9. A third circular plate 11 is installed at the bottom of the support rods 9. A bottom plate 12 is installed on the top of the workbench 1. The third circular plate 11 is rotationally connected to the bottom plate 12. A number of fixing plates 13 are installed on the second circular plate 10. A fixing column 14 is installed at the bottom of the fixing plate 13. A picking block 15 is installed at the bottom of the fixing column 14. An electric telescopic rod 16 is installed between the third circular plate 11 and the second circular plate 10. The driving motor 7 is used to drive the first circular plate 8 and the support rods 9 to rotate. At the same time, the picking block 15 on the fixing column 14 rotates together with the drive of the support rods 9 and the second circular plate 10. The picking block 15 sucks the raw materials from the feeding track 3 and rotates clockwise under the drive of the electric telescopic rod 16, moves above the detection mechanism 6, and is placed therein to start detecting the LED materials. Compared with manual picking, this can not only speed up the production progress, but also advance the product delivery time. Mechanical operation is usually more precise, which can reduce errors and the defective rate and improve product quality. At the same time, the efficient operation of the machine also improves the utilization rate of raw materials and reduces the raw material cost. The size of the picking block 15 is adapted to the feeding track 3. Bolts 17 are installed on the surface of the fixing plate 13 and connected to the second circular plate 10. When the fixing column 14 and the picking block 15 are worn out and need to be replaced, the bolts 17 connected to the second circular plate 10 can be used for disassembly and replacement.

[0025] Further, as Figures 1 - 7As shown in the figure, a detection partition 18 is installed on one side of the detection box 5. A hinge 19 is installed between the detection box 5 and the detection partition 18. Fixed blocks 20 are symmetrically installed at the bottom of the detection partition 18. A first round rod 21 is installed on the fixed blocks 20. A first connection block 22 is installed on the outer wall of the first round rod 21. A damping telescopic rod 23 is installed at the bottom of the first connection block 22. A second connection block 24 is installed at the bottom of the damping telescopic rod 23. A second round rod 25 is installed on the inner wall of the detection box 5. The first connection block 22 is rotatably connected to the first round rod 21, and the second connection block 24 is rotatably connected to the second round rod 25. A fixed handle 28 is installed on the detection partition 18. A detection cavity 26 is formed on the surface of the detection partition 18. A transparent glass 27 is installed in the detection cavity 26. The detection partition 18 can be opened at any time by the cooperation of the damping telescopic rod 23 and the fixed handle 28, which is convenient for checking the internal situation of the detection box 5. In this way, the LED spectro-color separation machine equipment can be detected regularly or irregularly, which is convenient for timely discovering potential fault hazards or defects. If these hazards are not handled in time, they may develop into serious faults or even accidents, causing immeasurable losses to personnel safety, the equipment itself and the surrounding environment. By opening the detection at any time, "early discovery, early diagnosis, and early treatment" can be achieved, effectively preventing the occurrence of accidents.

[0026] As Figures 1 - 7 shown, the principle of the mini-LED spectro-color separation machine with a full-automatic turret picking function provided in this embodiment is as follows: The driving motor 7 is used to drive the first round plate 8 and the support rod 9 to rotate. At the same time, the picking block 15 on the fixed column 14 rotates together with the support rod 9 and the second round plate 10. The picking block 15 sucks the raw materials from the feeding track 3 under the drive of the electric telescopic rod 16 and rotates clockwise, moves above the detection mechanism 6, and is placed therein to start detecting the LED materials. Compared with manual picking, this can not only speed up the production progress but also advance the product delivery time. Mechanical operation is usually more accurate, which can reduce errors and the defective rate, improve product quality. At the same time, the efficient operation of the machine also improves the utilization rate of LED raw materials and reduces the cost of LED raw materials.

[0027] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in name as a way to distinguish components, but use the difference in function of components as the criterion for distinction. As mentioned throughout the specification and claims, "comprising" is an open-ended term and should be interpreted as "including but not limited to". "Roughly" means within an acceptable error range. Those skilled in the art can solve technical problems within a certain error range and basically achieve the technical effect.

[0028] It should be noted that the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a commodity or system comprising a series of elements not only includes those elements but also other elements not expressly listed, or elements inherent to such commodity or system. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the commodity or system comprising the element.

[0029] The above description shows and describes several preferred embodiments of the present invention. However, as previously mentioned, it should be understood that the present invention is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the inventive concept described herein through the above teachings or the skills or knowledge in the relevant field. Any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.

Claims

1. A mini-LED spectrometer and color separation machine with a fully automatic turret-type material-taking function, comprising a workbench (1), a vibrating feed tray (2) mounted on the workbench (1), a feed track (3) mounted on the outer wall of the vibrating feed tray (2), a control console (4) mounted on the workbench (1), a detection box (5) mounted on one side of the control console (4), a detection mechanism (6) mounted inside the detection box (5), and characterized in that: A driving motor (7) is installed on the inner wall of the detection box (5), a first circular plate (8) is installed at the bottom of the driving motor (7), a plurality of support rods (9) are installed at the bottom of the first circular plate (8), a second circular plate (10) is installed on the outer wall of the support rod (9), a third circular plate (11) is installed at the bottom of the support rod (9), a bottom plate (12) is installed on the top of the workbench (1), the third circular plate (11) is rotatably connected to the bottom plate (12), a plurality of fixed plates (13) are installed on the second circular plate (10), a fixed column (14) is installed at the bottom of the fixed plate (13), a material taking block (15) is installed at the bottom of the fixed column (14), and an electric telescopic rod (16) is installed between the third circular plate (11) and the second circular plate (10).

2. The mini-LED spectrometer and color separation machine with a fully automatic turret-type material removal function according to claim 1, characterized in that: The size of the material taking block (15) is adapted to the material feeding track (3), and bolts (17) are installed on the surface of the fixing plate (13) to connect with the second circular plate (10).

3. The mini-LED spectrometer and color separation machine with a fully automatic turret-type material removal function according to claim 1, characterized in that: A detection partition (18) is installed on one side of the detection box (5), and a hinge (19) is installed between the detection box (5) and the detection partition (18).

4. The mini-LED spectrometer and color separation machine with a fully automatic turret-type material removal function according to claim 3, characterized in that: A fixing block (20) is symmetrically mounted on the bottom of the detection partition (18), a first round rod (21) is mounted on the fixing block (20), a first connecting block (22) is mounted on the outer wall of the first round rod (21), a damping telescopic rod (23) is mounted on the bottom of the first connecting block (22), a second connecting block (24) is mounted on the bottom of the damping telescopic rod (23), and a second round rod (25) is mounted on the inner wall of the detection box (5).

5. The mini-LED spectrometer and color separation machine with a fully automatic turret-type material removal function according to claim 4, characterized in that: The first connecting block (22) is rotatably connected to the first round rod (21), and the second connecting block (24) is rotatably connected to the second round rod (25).

6. The mini-LED spectrometer and color separation machine with a fully automatic turret-type material removal function according to claim 3, characterized in that: A detection cavity (26) is provided on the surface of the detection partition (18), and a transparent glass (27) is installed in the detection cavity (26).

7. The mini-LED spectrometer and color separation machine with a fully automatic turret-type material removal function according to claim 3, characterized in that: A fixed handle (28) is installed on the detection partition (18).

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