Trimming and punching die for machining automobile sunroof

Through the integrated multi-function cutting punching mold, the problem of time-consuming and low efficiency of the outer frame of the automobile sunroof is solved, efficient and stable multi-process integrated processing is achieved, and production efficiency and mold life are improved.

CN223185333UActive Publication Date: 2025-08-05TIANJIN KEY LEX AUTOMOTIVE PARTS CORP
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Patent Information

Application Number
CN202421680712.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-08-05
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the prior art, the processing of the outer frame of the automotive sunroof requires multiple independent processes, resulting in problems such as time-consuming, cumulative errors and low production efficiency.

Method used

Design an integrated multi-function edge punching mold, including the lower mold body, the upper mold body and the pressing core, integrate side punch, forward punch and edge cutting functions, and use guide columns, guide sleeves, shock absorbing columns and spring guide pins and other components to ensure accurate alignment and stable processing.

Benefits of technology

It realizes integrated processing of multiple processes, shortens the processing cycle, improves production efficiency, reduces the number of clamping and positioning, reduces costs, and extends the mold life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die equipment, in particular to a trimming and punching die for machining an automobile skylight, which comprises a lower die body, an upper die body and a pressing core, the upper die body is arranged above the lower die body, a lower die insert is mounted on the lower die body, an upper die insert is mounted on the upper die body, and the pressing core is arranged on the lower die body. The position of the upper die insert corresponds to the position of the lower die insert, and the material pressing core is installed between the lower die body and the upper die body. The left side and the right side of the lower die insert are each provided with a female die sleeve, and the female die sleeves are fixedly connected with the lower die body. The upper die body is fixedly connected with a non-standard punch, a round punch, a long round punch and a plurality of springs. The multifunctional punching machine integrates multiple functions and can complete multiple machining steps (side punching, front punching and edge cutting) at a time, so that the machining period of a single product is greatly shortened, and the output rate of a production line is increased. Therefore, the working procedures of repeated clamping and repeated positioning are reduced, and the time and the cost are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold equipment, in particular to a trimming and punching mold for processing automobile sunroofs. Background Art

[0002] At present, molds are various molds and tools used in industrial production to obtain the required products by methods such as injection molding, blow molding, extrusion, die casting or forging, smelting, and stamping. The development of my country's mold industry has given strong support to the manufacturing industry, and at the same time, the development of the manufacturing industry has also promoted the development of the mold industry.

[0003] Currently, the processing of automotive sunroof frames typically requires multiple independent steps, such as side punching, punching, and trimming. Each step requires its own mold and equipment, which in turn necessitates multiple clamping and positioning operations during the manufacturing process. This practice is not only time-consuming but also prone to cumulative errors, impacting product quality and production efficiency.

[0004] Therefore, a trimming and punching die for processing automobile sunroofs that can solve the above problems is needed. Utility Model Content

[0005] The purpose of this utility model is to provide a trimming and punching die for processing automobile sunroofs. This utility model integrates multiple functions and can complete multiple processing steps (side punching, front punching, and trimming) in one go, thereby significantly shortening the processing cycle of a single product and improving the output rate of the production line. This reduces the need for multiple clamping and repeated positioning processes, saving time and costs.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: a trimming and punching die for processing automobile sunroofs, comprising a lower die body, an upper die body and a pressing core, wherein the upper die body is arranged above the lower die body, a lower die insert is mounted on the lower die body, an upper die insert is mounted on the upper die body, the position of the upper die insert corresponds to the position of the lower die insert, and the pressing core is mounted between the lower die body and the upper die body;

[0007] The left and right sides of the lower die insert are respectively provided with a die sleeve, and the die sleeve and the lower die body are fixedly connected to each other;

[0008] The upper die body is fixedly connected with a non-standard punch, a round punch, an oblong punch and a plurality of springs. An oblique wedge is provided on the left and right sides of the upper die insert respectively. The oblique wedge and the upper die body are slidably connected to each other. A square punch is fixedly connected to the oblique wedge. The square punch is used to perform side punching on the workpiece.

[0009] A plurality of guide columns are fixedly connected to the lower mold body, and a plurality of guide sleeves are provided on the upper mold body. The positions of the guide columns and the guide sleeves correspond to each other. A shock-absorbing column is fixedly connected to the lower mold body. The shock-absorbing column is provided on one side of the guide column, and the shock-absorbing column is a polyurethane shock-absorbing column.

[0010] Furthermore, the pressing core is fixedly connected to the lower end of the upper mold body, and multiple spring guide pins are fixedly connected to the lower end of the pressing core. Slide plates A are respectively connected to the front and rear sides of the pressing core, and slide plates B are respectively connected to the left and right sides of the pressing core.

[0011] Furthermore, the non-standard punch is fixedly connected to the bottom of the upper die body through the punch fixing seat A, the square punch is fixedly connected to the bevel wedge through the punch fixing seat B, the round punch is fixedly connected to the bottom of the upper die body through the punch fixing seat C, and the oblong punch is fixedly connected to the bottom of the upper die body through the punch fixing seat D.

[0012] Furthermore, the front and rear ends of the lower mold body are fixedly connected with a waste slide plate A, and a waste slide plate B is arranged above the waste slide plate A. The waste slide plate B and the lower mold insert are fixedly connected to each other.

[0013] Furthermore, the left and right sides of the lower mold body are respectively fixedly connected with lifting rods A, and the left and right sides of the upper mold body are respectively fixedly connected with lifting rods B.

[0014] Furthermore, a guide frame is fixedly connected to the lower mold body.

[0015] Furthermore, a plurality of side pins are fixedly connected to the upper mold body.

[0016] The advantages of the present invention are as follows: the present invention provides a trimming and punching die for processing automobile sunroofs, and the present invention has the following advantages:

[0017] 1. This utility model integrates multiple functions and can complete multiple processing steps (side punching, front punching and trimming) at one time, thereby greatly shortening the processing cycle of a single product and improving the output rate of the production line. It reduces the need for multiple clamping and repeated positioning processes, saving time and cost.

[0018] 2. The utility model can accurately complete the trimming and punching operations of the skylight frame by arranging components such as a die sleeve, a non-standard punch, an oblong punch and a square punch between the upper and lower die inserts. The design of the oblique wedge enables the square punch to achieve lateral punching, which increases the versatility of the mold and improves production efficiency.

[0019] 3. The coordinated use of the guide column and guide sleeve in this utility model ensures precise alignment of the upper and lower die bodies during the stamping process, reducing die wear and extending die service life. The polyurethane shock-absorbing column effectively absorbs the impact force during the stamping process, protecting the die from excessive vibration.

[0020] 4. The setting of the spring guide pin in the utility model helps to position and stabilize the outer frame of the skylight and prevents deviation during the processing. The setting of the waste slide A and the waste slide B facilitates the discharge of waste, reduces the cleaning time, and improves the safety of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a schematic diagram of the three-dimensional assembly structure of the utility model;

[0023] Figure 2 This is a schematic structural diagram of the lower mold body of the utility model;

[0024] Figure 3 This is a structural diagram of the upper mold body of the utility model;

[0025] Figure 4 This is a schematic structural diagram of the medium-pressure core of the utility model;

[0026] in:

[0027] 1. Lower die body; 101. Guide column; 102. Shock-absorbing column;

[0028] 103. Waste slide A; 104. Die sleeve; 105. Lower die insert;

[0029] 106. Guide frame; 107. Lifting rod A; 108. Waste slide B;

[0030] 2. Upper die body; 201. Guide sleeve; 202. Spring;

[0031] 203, Punch holder A; 2031, Non-standard punch; 204, Oblique wedge;

[0032] 205. Punch holder B; 2051. Square punch; 206. Punch holder C;

[0033] 2061, round punch; 207, side pin; 208, punch fixing seat D;

[0034] 2081, oblong punch; 209, lifting rod B; 210, upper die insert;

[0035] 3. Pressing core; 301. Slide plate A; 302. Spring guide pin;

[0036] 303. Skateboard B. DETAILED DESCRIPTION

[0037] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0038] In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. The terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Example 1:

[0040] Figure 1 This is a schematic diagram of the three-dimensional assembly structure of the utility model. Figure 2 This is a schematic diagram of the structure of the lower mold body of the utility model. Figure 3 This is a schematic diagram of the structure of the upper mold body in the utility model. Figure 4 This is a schematic diagram of the structure of the medium pressure core of the utility model, as shown in FIG. Figure 1 , Figure 2 , Figure 3 and Figure 4The illustrated embodiment shows a trimming and punching die for processing automobile sunroofs, comprising a lower die body 1, an upper die body 2 and a pressing core 3. The upper die body 2 is arranged above the lower die body 1, and a lower die insert 105 is installed on the lower die body 1, and an upper die insert 210 is installed on the upper die body 2. The position of the upper die insert 210 corresponds to the position of the lower die insert 105, forming a precise processing contour to ensure the accuracy of trimming and punching.

[0041] The pressing core 3 in the present invention is installed between the lower die body 1 and the upper die body 2, and is used to apply pressure to the workpiece during the stamping process to ensure that the workpiece remains stable during processing and prevents deformation; the left and right sides of the lower die insert 105 are respectively provided with a die sleeve 104, and the die sleeve 104 and the lower die body 1 are fixedly connected to each other. The die sleeve 104 is used to guide and support the skylight frame to ensure the position accuracy during the processing process.

[0042] In the present invention, a non-standard punch 2031, a round punch 2061, an oblong punch 2081 and a plurality of springs 202 are fixedly connected to the upper die body 2. The non-standard punch 2031, the oblong punch 2081 and the round punch 2061 are used for forward punching. An oblique wedge 204 is respectively provided on the left and right sides of the upper die insert 210. The oblique wedge 204 and the upper die body 2 are slidably connected to each other. A square punch 2051 is fixedly connected to the oblique wedge 204. The square punch 2051 is used for side punching of the workpiece. The direction of movement is converted by the inclined plane principle, so that the square punch 2051 can perform side punching operations. The square punch 2051 realizes side punching with the help of the oblique wedge 204, thereby meeting the processing requirements of different parts of the skylight frame.

[0043] In the present invention, a plurality of guide columns 101 are fixedly connected to the lower die body 1, and a plurality of guide sleeves 201 are provided on the upper die body 2. The positions of the guide columns 101 and the guide sleeves 201 correspond to each other, which can ensure that the upper and lower die bodies 1 are accurately aligned during stamping and reduce die wear. A shock-absorbing column 102 is fixedly connected to the lower die body 1. The shock-absorbing column 102 is provided on one side of the guide column 101. The shock-absorbing column 102 adopts a polyurethane shock-absorbing column 102. The shock-absorbing column 102 adopts a polyurethane material, which effectively absorbs the impact force during the stamping process and protects the die from vibration damage.

[0044] The pressing core 3 in the present invention is fixedly connected to the lower end of the upper mold body 2, and a plurality of spring 202 guide pins are fixedly connected to the lower end of the pressing core 3. The spring 202 guide pins are used to assist in positioning the outer frame of the skylight, ensure stability during processing, and prevent the workpiece from shifting. Slide plates A301 are respectively connected to the front and rear sides of the pressing core 3, and slide plates B303 are respectively connected to the left and right sides of the pressing core 3. Slide plates A301 and B303 provide a smooth moving path, reduce friction when the pressing core 3 moves, and ensure processing accuracy.

[0045] In the present utility model, the non-standard punch 2031 is fixedly connected to the bottom of the upper die body 2 through the punch fixing seat A203, the square punch 2051 is fixedly connected to the inclined wedge 204 through the punch fixing seat B205, the round punch 2061 is fixedly connected to the bottom of the upper die body 2 through the punch fixing seat C206, and the oblong punch 2081 is fixedly connected to the bottom of the upper die body 2 through the punch fixing seat D208.

[0046] In the present invention, a waste slide A103 is fixedly connected to the front and rear ends of the lower mold body 1, and a waste slide B108 is arranged above the waste slide A103. The waste slide B108 and the lower mold insert 105 are fixedly connected to each other. The waste slide A103 and the waste slide B108 facilitate the collection and removal of waste, simplifying the cleaning process.

[0047] The utility model has lifting rods A107 fixedly connected to the left and right sides of the lower mold body 1, and lifting rods B209 fixedly connected to the left and right sides of the upper mold body 2. The setting of lifting rods A107 and lifting rods B209 makes the mold more convenient during loading and unloading, and reduces the risk of manual handling.

[0048] The present invention has a guide frame 106 fixedly connected to the lower mold body 1, which ensures the correct position of the skylight frame during the processing and reduces the debugging time. The present invention has a plurality of side pins 207 fixedly connected to the upper mold body 2. The addition of the side pins 207 further enhances the stability of the upper mold body 2 and facilitates the daily maintenance and adjustment of the upper mold body 2.

[0049] The above components work together to achieve a high degree of integration, efficiency and stability of the automobile sunroof trimming and punching die, significantly improving processing quality and production efficiency.

[0050] Working principle process:

[0051] 1. Place the skylight frame to be processed on the lower die body 1 and use the die sleeve 104 for preliminary positioning. The shape of the die sleeve 104 matches the edge of the skylight frame, providing basic positioning support to ensure the position accuracy of the workpiece before stamping.

[0052] 2. When the upper die body 2 begins to descend, the pressing core 3 also descends, and the guide pin 202 of the spring further accurately positions the outer frame of the skylight. At the same time, the pressing core 3 applies pressure to the workpiece to ensure that the workpiece remains stable during the entire processing process to prevent any possible deformation or deviation.

[0053] 3. The upper die body 2 continues to descend, with the non-standard punch 2031, oblong punch 2081, and round punch 2061 aligned with predetermined positions on the workpiece to perform forward punching and trimming operations. As the upper die body 2 descends, the inclined wedge 204 is squeezed and slides along a predetermined track, driving the attached square punch 2051 to move laterally, punching different parts of the skylight frame. The inclined surface of the inclined wedge 204 converts vertical motion into horizontal motion, enabling lateral punching.

[0054] Throughout the stamping process, guide posts 101 and guide sleeves 201 ensure precise alignment between the upper and lower die bodies 2 and 1, reducing unnecessary friction and wear between the dies. Furthermore, polyurethane shock-absorbing posts 102 effectively absorb impact forces during the stamping process, protecting the die from vibration damage and extending its life.

[0055] After stamping is complete, waste material automatically slides down via waste slides A103 and B108, facilitating collection and removal. This simplifies the subsequent cleanup process and improves production efficiency. After the stamping process is complete, the upper die body 2 returns to its initial position under the rebound force of spring 202, and the press core 3 rises accordingly, releasing the workpiece. At this point, the finished skylight frame can be removed from the lower die body 1, ready for the next step.

[0056] After completing the processing of one workpiece, repeat the above steps to process the next workpiece until the predetermined production quantity is completed.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A trimming and punching die for processing an automobile sunroof, comprising a lower die body (1), an upper die body (2) and a pressing core (3), wherein the upper die body (2) is arranged above the lower die body (1), a lower die insert (105) is mounted on the lower die body (1), and an upper die insert (210) is mounted on the upper die body (2), the position of the upper die insert (210) corresponds to the position of the lower die insert (105), and the pressing core (3) is mounted between the lower die body (1) and the upper die body (2); It is characterized by: The left and right sides of the lower die insert (105) are respectively provided with a die sleeve (104), and the die sleeve (104) and the lower die body (1) are fixedly connected to each other; A non-standard punch (2031), a round punch (2061), an oblong punch (2081) and a plurality of springs (202) are fixedly connected to the upper die body (2); an oblique wedge (204) is provided on the left and right sides of the upper die insert (210); the oblique wedge (204) and the upper die body (2) are slidably connected to each other; a square punch (2051) is fixedly connected to the oblique wedge (204); the square punch (2051) is used for side punching a workpiece; A plurality of guide columns (101) are fixedly connected to the lower mold body (1), and a plurality of guide sleeves (201) are provided on the upper mold body (2). The positions of the guide columns (101) and the guide sleeves (201) correspond to each other. A shock-absorbing column (102) is fixedly connected to the lower mold body (1), and the shock-absorbing column (102) is provided on one side of the guide column (101). The shock-absorbing column (102) is a polyurethane shock-absorbing column.

2. The trimming and punching die for processing a car sunroof according to claim 1, characterized in that: The pressing core (3) is fixedly connected to the lower end of the upper mold body (2), and a plurality of spring (202) guide pins are fixedly connected to the lower end of the pressing core (3). Slide plates A (301) are respectively connected to the front and rear sides of the pressing core (3), and slide plates B (303) are respectively connected to the left and right sides of the pressing core (3).

3. The trimming and punching die for processing a car sunroof according to claim 1, characterized in that: The non-standard punch (2031) is fixedly connected to the bottom of the upper die body (2) via a punch fixing seat A (203); the square punch (2051) is fixedly connected to the oblique wedge (204) via a punch fixing seat B (205); the round punch (2061) is fixedly connected to the bottom of the upper die body (2) via a punch fixing seat C (206); and the oblong punch (2081) is fixedly connected to the bottom of the upper die body (2) via a punch fixing seat D (208).

4. The trimming and punching die for processing an automobile sunroof according to claim 1, characterized in that: The front and rear ends of the lower mold body (1) are fixedly connected with a waste slide plate A (103), a waste slide plate B (108) is arranged above the waste slide plate A (103), and the waste slide plate B (108) and the lower mold insert (105) are fixedly connected to each other.

5. The trimming and punching die for processing a car sunroof according to claim 1, characterized in that: The left and right sides of the lower mold body (1) are respectively fixedly connected with lifting rods A (107), and the left and right sides of the upper mold body (2) are respectively fixedly connected with lifting rods B (209).

6. The trimming and punching die for processing an automobile sunroof according to claim 1, characterized in that: A guide frame (106) is fixedly connected to the lower die body (1).

7. The trimming and punching die for processing an automobile sunroof according to claim 1, characterized in that: A plurality of side pins (207) are fixedly connected to the upper mold body (2).