Ignition needle bending equipment

Through the mechanized ignition needle bending equipment, the ignition needle is bent by using positioning and multiple bending mechanisms, the dimensional inconsistency problem caused by manual bending is solved and the dimensional consistency of the product is achieved.

CN223185406UActive Publication Date: 2025-08-05YANGZHOU FINE ELECTRON TECH
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Patent Information

Application Number
CN202422457978.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The problem of inconsistent product size of manual bending ignition needle.

Method used

Using a mechanized ignition needle bending device, the needle end of the ignition needle is mechanized by a positioning mechanism, a first bending mechanism, a second bending mechanism and a third bending mechanism.

Benefits of technology

The dimensional consistency of the ignition needle product is achieved, and the inconsistency problem caused by manual bending is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ignition needle bending equipment, which belongs to the technical field of ignition needle processing equipment and comprises a positioning mechanism, a first bending mechanism, a second bending mechanism and a third bending mechanism. The first bending mechanism is provided with a first driving piece and a first bending piece, and the first bending piece is connected to the first driving piece; the second bending mechanism is provided with a second driving part and a second bending part, the second bending part is connected to the second driving part, and the movement path of the second bending part is perpendicular to the movement path of the first bending part; the third bending mechanism is provided with a third driving part and a third bending part, the third bending part is provided with a third opening and closing end, the third driving part is used for driving the third opening and closing end to do opening and closing movement, and the third opening and closing end is located on the outer sides of the second ends of the other two needle bodies. The ends of the three needle bodies of the ignition needle are mechanically bent through the three bending mechanisms, and the technical problem that the product size consistency is poor due to manual bending is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ignition needle processing equipment, in particular to an ignition needle bending equipment. Background Art

[0002] The ignition needle in a gas appliance is one of the key components of the gas equipment. The ignition needle is a device that generates electric sparks through the principle of high-voltage electric discharge to ignite the gas.

[0003] At present, the end of the needle body of the ignition needle product has a bending structure, which is usually bent by workers using a bending tool to bend the end of the needle body into the required shape. Since manual operation may result in inconsistent force or incomplete bending, the product size may not be consistent with the requirements. Utility Model Content

[0004] The embodiment of the present application provides an ignition needle bending device, which bends the end of the needle body of the ignition needle in a mechanized manner, thereby solving the technical problem of poor product dimensional consistency caused by manual bending.

[0005] The embodiment of the present application provides an ignition pin bending device, comprising:

[0006] A positioning mechanism having a positioning mold, wherein the positioning mold is used to position the ignition needle;

[0007] a first bending mechanism comprising a first driving member and a first bending member, wherein the first bending member is connected to the first driving member, and the first end of the needle body of the ignition needle is located in a movement path of the first bending member;

[0008] a second bending mechanism comprising a second driving member and a second bending member, wherein the second bending member is connected to the second driving member, a movement path of the second bending member and a movement path of the first bending member being perpendicular to each other, and wherein the second end of one of the needles is located in the movement path of the first bending member;

[0009] The third bending mechanism has a third driving member and a third bending member, the third bending member has a third opening and closing end, the third driving member is used to drive the third opening and closing end to perform opening and closing movements, the third opening and closing end is located outside the second ends of the other two needle bodies, and the second ends of the two corresponding needle bodies are located in the closed path of the third opening and closing end.

[0010] The beneficial effect of the above embodiment is that the two ends of the three needle bodies of the ignition needle are mechanically bent by three bending mechanisms, thereby avoiding the technical problem of poor product size consistency caused by manual bending.

[0011] Based on the above embodiment, the embodiment of the present application can also be improved as follows:

[0012] In one embodiment of the present application, the first bending member has a circular outer periphery and is rotatably connected to the first driving member. The beneficial effect of this step is that the circular rotating structure squeezes the end of the needle body, causing the needle body end to bend, thereby reducing wear between the contact surfaces during the squeezing process.

[0013] In one embodiment of the present application, the second bending member includes a second extrusion portion, located between the second ends of two adjacent needles, for extruding the second ends of the needles within the movement path. This step has the beneficial effect of providing a second extrusion portion, thereby optimizing the structural arrangement and preventing the second bending member from affecting other unrelated needles.

[0014] In one embodiment of the present application: the third bending member comprises a third bending body A and a third bending body B, the third bending body A comprises a third extrusion portion A, and the third bending body B comprises a third extrusion portion B, the third extrusion portion A and the third extrusion portion B are located on the outside of the second end of the corresponding needle body, the third bending body A and the third bending body B are hinged to each other at the middle, and the movable end of the third driving member is inserted between the third bending body A and the third bending body B and is used to drive the third bending body A and the third bending body B to rotate about the hinge point. The beneficial effect of this step: by providing the third extrusion portion A and the third extrusion portion B, the structural layout is reasonable, and the third bending member is prevented from affecting other unrelated needle bodies.

[0015] In one embodiment of the present application, the third driving member further comprises an elastic body, which is disposed between the third opening and closing ends and is used to cause the third opening and closing ends to open. The beneficial effect of this step is that the third bending member structure is reset by the elastic body.

[0016] In one embodiment of the present application, the third driving member is configured with a movable end having an extrusion surface. The extrusion surface allows the movable end to be inserted into the space between the third bending body A and the third bending body B with the small end first. The beneficial effect of this step is that the extrusion surface forms a pointed structure at the movable end, facilitating the rotation of the third bending body A and the third bending body B about the hinge point.

[0017] In one embodiment of the present application, the positioning mechanism comprises a fourth driving member, an upper mold, and a lower mold. The upper mold is connected to the fourth driving member, the lower mold is located directly below the upper mold, the lower mold is used to place the ignition needle, and the upper mold is used to position the ignition needle after being closed with the lower mold. The beneficial effect of this step is that the ignition needle can be stably positioned by clamping the upper and lower molds. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0019] Figure 1 This is a schematic diagram of the structure of the ignition needle before bending;

[0020] Figure 2 It is a structural diagram of the ignition needle after bending;

[0021] Figure 3 for Figure 2 Left view of;

[0022] Figure 4 This is a structural diagram of the ignition needle bending equipment;

[0023] Figure 5 is a partial structural diagram of the first bending mechanism;

[0024] Figure 6 is a partial structural diagram of the second bending mechanism;

[0025] Figure 7 is a partial structural diagram of the third bending mechanism;

[0026] Figure 8 This is a schematic diagram of the structure in which the ignition needle is placed in the positioning mold.

[0027] Among them, 1 needle body, 101 first end, 102 second end;

[0028] 2 positioning mechanism, 201 positioning mold, 202 fourth driving member;

[0029] 3 first bending mechanism, 301 first driving member, 302 first bending member;

[0030] 4 second bending mechanism, 401 second driving member, 402 second bending member, 403 second extrusion portion;

[0031] 5 third bending mechanism, 501 third driving member, 502 third bending member, 503 third bending body A, 504 third bending body B, 505 third extrusion part A, 506 third extrusion part B. DETAILED DESCRIPTION

[0032] In this application, unless otherwise specified or limited, the terms used in this application should be understood broadly. For example, a connection can be a fixed connection, a detachable connection, or an integral connection. It can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of different terms in this utility model can be understood according to specific circumstances. The scope of the specific meanings should be limited to achieving the functions of this application.

[0033] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] like Figure 1 As shown, the ignition needle product targeted by this application has three needle bodies 1, which are sequentially installed in an insulator. The two ends of the three needle bodies 1 extending outward from the insulator are respectively set as the first end 101 and the second end 102. The first end 101 and the second end 102 need to be bent as follows. Figure 2 、 3 The structure shown.

[0035] like Figure 4-8 As shown, an ignition needle bending device includes: a positioning mechanism 2, a first bending mechanism 3, a second bending mechanism 4, and a third bending mechanism 5. The positioning mechanism 2 has a positioning mold 201, and the positioning mold 201 is used to position the ignition needle; the first bending mechanism 3 has a first driving member 301 and a first bending member 302, and the first bending member 302 is connected to the first driving member 301, and the first end 101 of the needle body 1 of the ignition needle is located in the movement path of the first bending member 302; the second bending mechanism 4 has a second driving member 401 and a second bending member 402, and the second bending member 402 is connected to the first driving member 301. Connected to the second driving member 401, the movement path of the second bending member 402 and the movement path of the first bending member 302 are perpendicular to each other, and the second end 102 of one needle body 1 is located in the movement path of the first bending member 302; the third bending mechanism 5 has a third driving member 501 and a third bending member 502, the third bending member 502 has a third opening and closing end, the third driving member 501 is used to drive the third opening and closing end to perform opening and closing movement, the third opening and closing end is located outside the second ends 102 of the other two needle bodies 1, and the second ends 102 of the two corresponding needle bodies 1 are located in the closed path of the third opening and closing end.

[0036] In some embodiments of the present application, Figure 4As shown, the ignition needle bending device further includes a frame, and the positioning mechanism 2, the first bending mechanism 3, the second bending mechanism 4, and the third bending mechanism 5 are all installed on the frame.

[0037] In some embodiments of the present application, Figure 5 As shown, the outer periphery of the first bending member 302 is a circular structure and is rotatably connected to the first driving member 301. The circular rotating structure squeezes the end of the needle body 1, causing the end of the needle body 1 to bend. During this process, the first bending member 302 rotates, thereby reducing the wear between the contact surfaces during the squeezing process.

[0038] In some embodiments of the present application, Figure 4 、 5 As shown, the first driving member 301 adopts a cylinder, the first driving member 301 is installed at the upper end of the frame and the piston rod is arranged vertically downward, the end of the piston rod of the first driving member 301 is connected to a bracket, and a shaft is installed at the lower end of the bracket. Three first driving members 301 are rotatably connected to the shaft, and the first driving members 301 can adopt bearings or rollers. The first driving members 301 are positioned by a spacer sleeve mounted on the shaft. Each first driving member 301 corresponds to a first end 101 position, that is, each first driving member 301 is located directly above the corresponding first end 101, and the first bending member 302 is driven downward by the first driving member 301. When the first bending member 302 contacts the first end 101, it squeezes the first end 101, so that the first end 101 exposed on the outside of the positioning mold 201 moves downward, thereby bending into the required shape.

[0039] In some embodiments of the present application, Figure 6 As shown, the second bending member 402 has a second extrusion portion 403, which is located between the second ends 102 of two adjacent needle bodies 1. The second extrusion portion 403 is used to squeeze the second ends 102 of the needle bodies 1 located in the movement path. The provision of the second extrusion portion 403 makes the structural arrangement reasonable and prevents the second bending member 402 from affecting other unrelated needle bodies 1.

[0040] In some embodiments of the present application, Figure 4 、 6 As shown, the frame has a base plate, an L-shaped bracket is installed on the base plate, the second driving member 401 adopts a cylinder, and the second driving member 401 is installed on the vertical plate of the L-shaped bracket. The piston rod of the second driving member 401 passes through the corresponding through hole opened in the vertical plate in the horizontal direction and is connected to a connecting block. The end of the connecting block is connected to a push plate, and the push plate is the second extrusion part 403. The push plate moves forward to squeeze the second end 102 of the corresponding needle body 1, so that the second end 102 of the needle body 1 is bent.

[0041] In some embodiments of the present application, Figure 4 、 7 As shown, the third bending member 502 includes a third bending body A503 and a third bending body B504. The third bending body A503 has a third extrusion portion A505, and the third bending body B504 has a third extrusion portion B506. The third extrusion portion A505 and the third extrusion portion B506 are located outside the second end 102 of the corresponding needle body 1. The third bending body A503 and the third bending body B504 are hinged to each other at the middle. The movable end of the third driving member 501 is inserted between the third bending body A503 and the third bending body B504 and is used to drive the third bending body A503 and the third bending body B504 to rotate about the hinge point. The provision of the third extrusion portion A505 and the third extrusion portion B506 makes the structural layout reasonable and prevents the third bending member 502 from affecting other unrelated needle bodies 1.

[0042] In some embodiments of the present application, Figure 4 、 7 As shown, a shaft is installed on the bottom plate, and the middle part of the third bending body A503 and the third bending body B504 are both provided with a sleeve and are rotated on the shaft through the sleeve. A bolt is connected to the upper end of the shaft, and a gasket is used under the bolt to limit the rotation of the sleeve on the shaft.

[0043] In some embodiments of the present application, Figure 7 As shown, the third driving member 501 further includes an elastic body, which is disposed between the third opening and closing ends and is used to cause the third opening and closing ends to open, and the third bending member 502 is reset by the elastic body.

[0044] In some embodiments of the present application, Figure 7 As shown, the elastic body adopts a cylindrical compression spring, and the third bending body A503 and the third bending body B504 are provided with grooves corresponding to the cylindrical compression springs, and the ends of the cylindrical compression springs are inserted into the corresponding grooves, thereby positioning the elastic body between the third bending body A503 and the third bending body B504.

[0045] In some embodiments of the present application, Figure 7 As shown, the third driving member 501 is equipped with a movable end having an extrusion surface. The extrusion surface forms a structure in which the movable end is inserted small end first between the third bending body A503 and the third bending body B504. The extrusion surface forms a pointed structure at the movable end, which facilitates driving the third bending body A503 and the third bending body B504 to rotate about the hinge point.

[0046] In some embodiments of the present application, the third driving member 501 also includes a cylinder, the piston rod of the cylinder is connected to a push rod, the push rod is the movable end, and the extrusion surface is opened on both sides of the push rod. In addition, the end of the push rod can also be set to a conical structure, and the function of pushing the third bending body A503 and the third bending body B504 to rotate around the hinge point can also be realized.

[0047] In some embodiments of the present application, Figure 4 、 8 As shown, the positioning mechanism 2 comprises a fourth driving member 202, an upper die, and a lower die. The upper die is connected to the fourth driving member 202, and the lower die is located directly below the upper die. The lower die is used to place the ignition needle, and the upper die is used to position the ignition needle after closing with the lower die. By clamping the ignition needle between the upper and lower dies, the ignition needle can be stably positioned.

[0048] In some embodiments of the present application, Figure 4 、 8 As shown, the fourth driving member 202 adopts a cylinder, the fourth driving member 202 is installed on the frame, the piston rod of the fourth driving member 202 is arranged vertically downward, the lower end of the piston rod is connected to the upper mold, and the lower mold is installed on the bottom plate. The upper mold and the lower mold are provided with matching positioning grooves corresponding to the shape of the ignition needle, and the part of the needle body 1 that needs to be bent extends to the outside of the upper mold and the lower mold.

[0049] The working process of this ignition needle bending equipment is as follows:

[0050] (1) The ignition needle is placed in the lower mold, and the fourth driving member 202 drives the upper mold to move downward and close the mold with the lower mold, so that the ignition needle is limited between the upper mold and the lower mold;

[0051] (2) The first driving member 301 drives the first bending member 302 to move downward, squeezing and bending the first end 101 of the needle body 1, and then the first driving member 301 drives the first bending member 302 to reset;

[0052] (3) The second driving member 401 drives the second bending member 402 to move toward the corresponding end of the needle body 1, squeezing and bending the second end 102 of the needle body 1, and then the second driving member 401 drives the second bending member 402 to reset;

[0053] (4) The cylinder in the third driving member 501 drives the third bending member 502 to move, squeezing and bending the other two second ends 102 of the needle body 1, and then the piston rod of the cylinder in the third driving member 501 retracts and the elastic body causes the third bending member 502 to return to its original position;

[0054] (5) The fourth driving member 202 drives the upper mold to move upward to remove the bent ignition pin.

[0055] The order of the above steps (2)-(4) can be reversed or performed simultaneously.

[0056] The above are only embodiments of the present invention. Common knowledge such as the known specific structures and characteristics in the scheme is not described in detail here. Ordinary technicians in the relevant field are aware of all common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all existing technologies in the field, and have the ability to apply conventional experimental means before that date. Ordinary technicians in the relevant field can improve and implement this scheme based on their own abilities under the guidance of this application. Some typical known structures or methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for those skilled in the art, without departing from the structure of the utility model, they can also make several variations and improvements, which should also be regarded as the scope of protection of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. An ignition needle bending device, characterized in that: include: A positioning mechanism having a positioning mold, wherein the positioning mold is used to position the ignition needle; a first bending mechanism comprising a first driving member and a first bending member, wherein the first bending member is connected to the first driving member, and the first end of the needle body of the ignition needle is located in a movement path of the first bending member; a second bending mechanism comprising a second driving member and a second bending member, wherein the second bending member is connected to the second driving member, a movement path of the second bending member and a movement path of the first bending member being perpendicular to each other, and wherein the second end of one of the needles is located in the movement path of the first bending member; The third bending mechanism has a third driving member and a third bending member, the third bending member has a third opening and closing end, the third driving member is used to drive the third opening and closing end to perform opening and closing movements, the third opening and closing end is located outside the second ends of the other two needle bodies, and the second ends of the two corresponding needle bodies are located in the closed path of the third opening and closing end.

2. The ignition needle bending device according to claim 1, characterized in that: The outer periphery of the first bending member is a circular structure and is rotatably connected to the first driving member.

3. The ignition needle bending device according to claim 1, characterized in that: The second bending member has a second extrusion portion, the second extrusion portion is located between the second ends of two adjacent needle bodies, and the second extrusion portion is used to extrude the second ends of the needle bodies located in the movement path.

4. The ignition needle bending device according to claim 1, characterized in that: The third bending member has a third bending body A and a third bending body B, the third bending body A has a third extrusion part A, and the third bending body B has a third extrusion part B. The third extrusion part A and the third extrusion part B are located on the outside of the second end of the corresponding needle body. The third bending body A and the third bending body B are hinged to each other in the middle, and the movable end of the third driving member is inserted between the third bending body A and the third bending body B and is used to drive the third bending body A and the third bending body B to rotate around the hinge point.

5. The ignition needle bending device according to claim 4, characterized in that: The third driving member further includes an elastic body, which is arranged between the third opening and closing ends and is used to enable the third opening and closing ends to perform an opening movement.

6. The ignition needle bending device according to claim 4, characterized in that: The third driving member is provided with a movable end having an extrusion surface, and the extrusion surface enables the movable end to form a structure in which the small end is inserted between the third bending body A and the third bending body B first.

7. The ignition needle bending device according to claim 1, characterized in that: The positioning mechanism has a fourth driving member, an upper mold and a lower mold, the upper mold is connected to the fourth driving member, the lower mold is located directly below the upper mold, the lower mold is used to place the ignition needle, and the upper mold is used to position the ignition needle after closing the mold with the lower mold.