Nail inserting device with visual inspection function

By introducing a camera, light emitting tube and air cooler into the nail insertion device, combined with the PLC controller, the problem that the existing device cannot analyze the position of the nail in real time is solved, and precise nail insertion and stable production are achieved.

CN223185449UActive Publication Date: 2025-08-05SUZHOU DONGHENG NC ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421699680.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-05
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing nail insertion device lacks visual detection function, cannot capture clear images, and cannot analyze the location and defects of the willow nail in real time, resulting in inaccurate nail insertion.

Method used

The camera, light emitting tube and air cooler are installed in the nail insertion device, and image capture and analysis are realized through the PLC controller, and the actions of the nail insertion mechanism are adjusted to ensure accurate nail insertion.

Benefits of technology

It realizes clear capture and real-time analysis of the willow nail images, ensuring the accuracy and stability of the nail insertion, and improving production efficiency and product quality.

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    Figure CN223185449U_ABST
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Abstract

The utility model discloses a nail inserting device with visual inspection, which relates to the technical field of nail inserting devices and comprises a supporting table, supporting legs are arranged at the lower end of the supporting table, the supporting legs are connected with the supporting table through welding, a vertical plate is arranged on the surface of the supporting table, the vertical plate is fixedly connected with the supporting table, and the supporting table is fixedly connected with the supporting table. A vertical plate is installed on the lower surface of the supporting table, a transverse plate is connected to one side of the vertical plate, a PLC is installed on the surface of the supporting table and movably connected with the supporting table, a camera is installed on the lower surface of the transverse plate and movably connected with the transverse plate, and a light-emitting tube is installed on one side of the camera and movably connected with the transverse plate. An air cooling machine is installed on the portion, located on the surface of the vertical plate, of one side of the light-emitting tube, and the air cooling machine is fixedly connected with the vertical plate. According to the scheme, the problems that an existing device is not provided with visual detection, clear images cannot be captured, the images cannot be analyzed in real time, and rivet positions and defects cannot be judged in time are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nail inserting devices, and particularly relates to a nail inserting device with visual detection. Background Technique

[0002] The nail inserting device is a key device used in an automatic production line. It can realize the automatic grasping, insertion and fixation of rivets or other similar fasteners. The nail inserting device is widely used in fields such as automobile manufacturing, aerospace, and electronic equipment assembly. For example, in an automobile manufacturing production line, the nail inserting device is used for riveting operations of components such as car doors and chassis, significantly improving production efficiency and product quality. In addition, in the aerospace field, the nail inserting device is also used for fastening operations of aircraft components to ensure the firmness and safety of its structure.

[0003] As the nail inserting device with negative pressure restraint with the publication number CN220368120U, this device includes a base, a battery contact plate, a battery positioning block, a first driving mechanism, a driving component, and a vacuum suction nozzle; the battery positioning block is fixed on the base, the battery positioning block is provided with a positioning groove for placing a battery; the first driving mechanism is used to drive the battery contact plate to move closer to or away from the positioning groove; the battery contact plate is used to contact and squeeze the side of the battery.

[0004] During the use of the above device, visual detection is not set, clear images cannot be captured, images cannot be analyzed in real time, and judgments on the position and defects of the rivets cannot be made in a timely manner. Therefore, we propose a nail inserting device with visual detection to solve the problems raised above. Content of the Utility Model

[0005] The purpose of the utility model is to provide a nail inserting device with visual detection to solve the problems in the above background technique that the existing device does not set visual detection, cannot capture clear images, cannot analyze images in real time, and cannot make judgments on the position and defects of the rivets in a timely manner.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a nail inserting device with visual detection, a support table, the lower end of the support table is provided with support legs, and the support legs and the support table are connected by welding. A vertical plate is arranged on the surface of the support table, and the vertical plate is fixedly connected with the support table. A horizontal plate is connected to one side of the vertical plate. A PLC controller is installed on the surface of the support table, and the PLC controller is movably connected with the support table.

[0007] It further includes:

[0008] A camera is installed on the lower surface of the horizontal plate, and the camera is movably connected to the horizontal plate. A light-emitting tube is installed on one side of the camera, and the light-emitting tube is movably connected to the horizontal plate. An air-cooling machine is installed on the surface of the vertical plate on one side of the light-emitting tube, and the air-cooling machine is fixedly connected to the vertical plate. The camera, the light-emitting tube, the air-cooling machine are electrically connected to the PLC controller.

[0009] Preferably, a bottom plate is provided at the bottom of the support leg, and the bottom plate is fixedly connected to the support leg. A cross beam is provided inside the support leg, and the cross beam is fixedly connected to the support leg.

[0010] Preferably, a silo is provided at the upper end of the support platform, and the silo is fixedly connected to the support platform. A cover plate is connected to the upper end of the silo, and the cover plate is movably connected to the silo. A handle is provided on the surface of the cover plate, and the handle is connected to the cover plate through a buffer.

[0011] Preferably, a conveying pipe is connected to one side of the silo, and one side of the conveying pipe is connected to the vertical plate. A cylinder is installed on the upper end of the horizontal plate, and the cylinder is fixedly connected to the horizontal plate.

[0012] Preferably, an electric connecting rod is installed on the lower surface of the horizontal plate, and a nail inserting head is connected to the lower end of the electric connecting rod.

[0013] Preferably, a nail feeding pipe is provided on the surface of the vertical plate, and the nail feeding pipe is fixedly connected to the vertical plate. One end of the nail feeding pipe is connected to one end of the conveying pipe. A positioning block is connected to the other side of the nail feeding pipe, and a magnetic suction head is installed inside the positioning block to fix the rivet. A guiding plate is provided at the lower end of the positioning block.

[0014] Preferably, a connecting plate is provided on the surface of the support platform, an electric telescopic rod is installed on the surface of the connecting plate, and a placing plate is connected to the upper end of the electric telescopic rod.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] Through the camera, light-emitting tube, and air-cooling machine provided on the surfaces of the vertical plate and the horizontal plate in the structure of the present utility model, the camera can capture the image of the rivet during the operation of the device. The PLC controller can quickly issue control instructions according to the data provided by the camera, adjust the actions of the nail inserting mechanism, and achieve precise nail insertion. The light-emitting tube can make the captured image of the camera clearer during the operation, and the air-cooling tube can cool the components. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional view of the overall structure of the present utility model;

[0018] Figure 2Front view of the overall structure of the present utility model;

[0019] Figure 3 Side view of the overall structure of the present utility model;

[0020] Figure 4 Bottom view of the overall structure of the present utility model;

[0021] In the figure: 1, support platform; 2, support leg; 3, bottom plate; 4, cross beam; 5, silo; 6, cover plate; 7, handle; 8, conveying pipe; 9, PLC controller; 10, vertical plate; 11, horizontal plate; 12, cylinder; 13, electric connecting rod; 14, nail inserting head; 15, nail feeding pipe; 16, positioning block; 17, guiding plate; 18, connecting plate; 19, electric telescopic rod; 20, placing plate; 21, camera; 22, light emitting tube; 23, air cooler. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] Please refer to Figures 1-4 , an embodiment provided by the present utility model: a nail inserting device with visual detection, support platform 1, support legs 2 are arranged at the lower end of the support platform 1, and the support legs 2 are connected to the support platform 1 by welding. A vertical plate 10 is arranged on the surface of the support platform 1, and the vertical plate 10 is fixedly connected to the support platform 1. A horizontal plate 11 is connected to one side of the vertical plate 10. A PLC controller 9 is installed on the surface of the support platform 1, and the PLC controller 9 is movably connected to the support platform 1.

[0024] It further includes:

[0025] A camera 21, which is installed on the lower surface of the horizontal plate 11, and the camera 21 is movably connected to the horizontal plate 11. A light emitting tube 22 is installed on one side of the camera 21, and the light emitting tube 22 is movably connected to the horizontal plate 11. An air cooler 23 is installed on the surface of the vertical plate 10 on one side of the light emitting tube 22, and the air cooler 23 is fixedly connected to the vertical plate 10. The camera 21, the light emitting tube 22, and the air cooler 23 are electrically connected to the PLC controller 9.

[0026] Please refer to Figure 1 , a bottom plate 3 is arranged at the bottom of the support legs 2, and the bottom plate 3 is fixedly connected to the support legs 2. A cross beam 4 is arranged inside the support legs 2, and the cross beam 4 is fixedly connected to the support legs 2. When this product is in use, the cross beam 4 enables the force to be evenly distributed to each part of the device, avoiding the situation of local overload. This balanced force distribution ensures the stability of the device structure and can effectively prevent the device from being damaged due to concentrated loads.

[0027] Please refer to Figure 1 , a bin 5 is provided at the upper end of the support table 1, and the bin 5 is fixedly connected to the support table 1. A cover plate 6 is connected to the upper end of the bin 5, and the cover plate 6 is movably connected to the bin 5. A handle 7 is provided on the surface of the cover plate 6, and the handle 7 is connected to the cover plate 6 through a buffer. When this product is in use, a vibrating plate is provided inside the bin 5, which can make the transportation of rivets smoother.

[0028] Please refer to Figure 1 , a conveying pipe 8 is connected to one side of the bin 5, and one side of the conveying pipe 8 is connected to the vertical plate 10. A cylinder 12 is installed at the upper end of the cross plate 11, and the cylinder 12 is fixedly connected to the cross plate 11. When this product is in use, the cylinder 12 can drive the electric connecting rod 13 to move.

[0029] Please refer to Figure 1 , an electric connecting rod 13 is installed on the lower surface of the cross plate 11, and the lower end of the electric connecting rod 13 is connected to a nail inserting head 14. When this product is in use, the electric connecting rod 13 can drive the nail inserting head 14 to perform the nail inserting work on the rivets.

[0030] Please refer to Figure 3 , a nail feeding pipe 15 is provided on the surface of the vertical plate 10, and the nail feeding pipe 15 is fixedly connected to the vertical plate 10. One end of the nail feeding pipe 15 is connected to one end of the conveying pipe 8. The other side of the nail feeding pipe 15 is connected to a positioning block 16, and a magnetic suction head is installed inside the positioning block 16 to fix the rivets. A guide plate 17 is provided at the lower end of the positioning block 16. When this product is in use, the magnetic suction head in the positioning block 16 can fix the rivets, and the guide plate 17 can make the rivets descend along a fixed route.

[0031] Please refer to Figure 1 , a connecting plate 18 is provided on the surface of the support table 1, an electric telescopic rod 19 is installed on the surface of the connecting plate 18, and the upper end of the electric telescopic rod 19 is connected to a placing plate 20. When this product is in use, the placing plate 20 is used to place the workpiece.

[0032] Working principle: When in use, place the workpiece to be riveted on the surface of the placement plate 20, and then operate the PLC controller 9 to convey the rivets inside the bin 5. After being conveyed through the conveying pipe 8, the rivets enter the vertical plate 10 and then are conveyed out from the nail feeding pipe 15. When the rivets are conveyed to the positioning block 16, the magnetic suction heads arranged inside will fix the rivets. Then operate the PLC controller 9 to start the cylinder 12, so that the cylinder 12 drives the electric connecting rod 13 to move downward and make a reciprocating motion, thereby making the electric connecting rod 13 drive the nail inserting head 14 to move downward to perform the nail inserting operation on the rivets in the positioning block 16. The camera 21 can capture the images of the rivets when the equipment is working. The PLC controller 9 can quickly issue control instructions according to the data provided by the camera 21 to adjust the actions of the nail inserting mechanism and achieve accurate nail insertion.

[0033] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A nail insertion device with visual detection, comprising a support platform (1), a support leg (2) provided at the lower end of the support platform (1), and the support leg (2) and the support platform (1) are connected by welding, a vertical plate (10) is provided on the surface of the support platform (1), and the vertical plate (10) is fixedly connected to the support platform (1), a horizontal plate (11) is connected to one side of the vertical plate (10), a PLC controller (9) is installed on the surface of the support platform (1), and the PLC controller (9) is movably connected to the support platform (1); Its characteristics are: Also includes: A camera (21) is installed on the lower surface of the horizontal plate (11), and the camera (21) is movably connected to the horizontal plate (11). A light-emitting tube (22) is installed on one side of the camera (21), and the light-emitting tube (22) is movably connected to the horizontal plate (11). An air cooler (23) is installed on one side of the light-emitting tube (22) located on the surface of the vertical plate (10), and the air cooler (23) is fixedly connected to the vertical plate (10). The camera (21), the light-emitting tube (22), the air cooler (23) and the PLC controller (9) are electrically connected.

2. A nail insertion device with visual detection according to claim 1, characterized in that: A bottom plate (3) is provided at the bottom of the support leg (2), and the bottom plate (3) is fixedly connected to the support leg (2); a crossbeam (4) is provided on the inner side of the support leg (2), and the crossbeam (4) is fixedly connected to the support leg (2).

3. The nail insertion device with visual detection according to claim 1, characterized in that: A silo (5) is provided at the upper end of the support platform (1), and the silo (5) is fixedly connected to the support platform (1); a cover plate (6) is connected to the upper end of the silo (5), and the cover plate (6) is movably connected to the silo (5); a handle (7) is provided on the surface of the cover plate (6), and the handle (7) is connected to the cover plate (6) by a release.

4. The nail insertion device with visual detection according to claim 3, characterized in that: One side of the silo (5) is connected to a delivery pipe (8), and one side of the delivery pipe (8) is connected to a vertical plate (10). A cylinder (12) is installed at the upper end of the horizontal plate (11), and the cylinder (12) is fixedly connected to the horizontal plate (11).

5. The nail insertion device with visual detection according to claim 1, characterized in that: An electric connecting rod (13) is installed on the lower surface of the horizontal plate (11), and a nail head (14) is connected to the lower end of the electric connecting rod (13).

6. The nail insertion device with visual detection according to claim 1, characterized in that: A nail feeding tube (15) is provided on the surface of the vertical plate (10), and the nail feeding tube (15) is fixedly connected to the vertical plate (10), one end of the nail feeding tube (15) is connected to one end of the conveying tube (8), and the other side of the nail feeding tube (15) is connected to a positioning block (16), and a magnetic suction head is installed inside the positioning block (16) to fix the rivets, and a guide plate (17) is provided at the lower end of the positioning block (16).

7. The nail insertion device with visual detection according to claim 1, characterized in that: The surface of the support platform (1) is provided with a connecting plate (18), the surface of the connecting plate (18) is installed with an electric telescopic rod (19), and the upper end of the electric telescopic rod (19) is connected to a placement plate (20).

Citation Information

Patent Citations

  • Negative pressure restraining nail inserting device

    CN220368120U