Quick replacement device for casting mold
By designing a rapid replacement device for casting molds, the drive modules of liftable operation tables and ring assembly tables are used to solve the problem of replacement difficulties caused by mold wear, and the rapid replacement and circular casting of molds are achieved, and the production efficiency and casting quality are improved.
Patent Information
- Application Number
- CN202422381825.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Existing casting molds are prone to wear, cracks and corrosion after long-term use, resulting in difficulty in replacement, affecting production efficiency and casting quality. The existing replacement methods are labor-intensive and inefficient.
A rapid replacement device for casting molds is designed, including a liftable operating table and annular assembly table. The limit and circular casting of the mold are realized through the drive module, and the rotation and fixation of the mold is controlled by using the motor and gear system to adapt to different liquid level heights and casting positions.
It realizes rapid replacement and circular casting of molds, reduces labor intensity, improves production efficiency and casting quality, and ensures an uninterrupted casting process.
Smart Images

Figure CN223185537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of casting moulds, in particular to a casting mould quick-changing device. Background Art
[0002] When casting molds are used continuously for a long time, they may suffer from problems such as wear, cracks, corrosion, and thermal deformation. When the casting molds have the above defects, they need to be replaced to ensure the quality of the castings and production efficiency. However, the existing casting method is to arrange the casting molds in a row, and then the workers move them back and forth to cast. This method is not only labor-intensive, but also prone to problems such as slow casting speed due to fatigue, low casting efficiency and quality, which can easily affect the production process and increase the number of defective products. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Utility Model Content
[0003] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing a casting mold rapid replacement device, which can assemble multiple molds at the same time and limit the molds to achieve cyclic casting. At the same time, it can fix the rotating assembly table, stop it from rotating, and stay in a predetermined position to achieve rapid casting and removal of parts, thereby achieving uninterrupted casting effects and reducing the labor intensity of the staff.
[0004] To achieve the aforementioned objectives, the present invention provides a rapid casting mold replacement device comprising a base, a liftable operating platform disposed on top of the base. A power module for driving the operating platform upward and downward is disposed within the base. A rotationally mounted assembly platform for placing the mold is disposed at the top of the operating platform, and a drive module for rotating the assembly platform is disposed within the operating platform.
[0005] In the above casting mold rapid replacement device, a lifting cylinder is fixedly provided on the top of the equipment base, and the lifting cylinder is inserted into the interior of the operating table from the bottom end and slidably provided therewith. A power chamber is provided inside the lifting cylinder.
[0006] In the above-mentioned casting mold rapid replacement device, the power module includes a lead screw fixed vertically in the middle of the bottom end of the operating table, and the bottom of the lead screw passes through the top end of the lifting cylinder and is inserted into the interior of the power chamber. The top end of the power chamber is rotatably provided with a transmission sleeve that is sleeved on the lead screw and threadedly connected to the lead screw, and the bottom end of the transmission sleeve is fixedly provided with a first gear. A bidirectional motor is fixedly provided inside the power chamber, and the bidirectional motor is meshed with the first gear through a second gear fixed at its output end. The lifting and lowering of the operating table is realized, which facilitates the pouring operation of workers of different heights and can adapt to the height of different liquid level pouring positions.
[0007] In the above casting mold quick-change device, a guide block is fixedly provided on the top of the lifting cylinder, and a guide rail for guiding the guide block is fixedly provided inside the operating platform, providing guidance and position limiting for the lifting of the operating platform to ensure its vertical lifting.
[0008] In the aforementioned rapid casting mold-changing device, a drive chamber is defined at the top of the operating table. The annular assembly platform is nestled within the top of the operating table, with its inner ring inserted into the drive chamber. Multiple mold mounting platforms are fixedly mounted on the outer ring of the assembly platform, each with at least two vertically fixed locating pins at its top. This allows for the assembly of multiple molds for cyclic casting, enabling rapid casting and removal of parts.
[0009] In the aforementioned rapid casting mold change device, the drive module includes an annular gear ring fixed to the inner ring of the operating table within a drive chamber. A drive motor is fixedly mounted within the drive chamber. The drive motor is fixed to the operating table, and a third gear meshing with the annular gear ring is fixedly mounted on the output end of the drive motor, enabling cyclic rotation of the assembly table.
[0010] In the aforementioned rapid casting mold replacement device, the inner ring of the operating table below the annular gear ring is provided with multiple limit slots corresponding to the positions of the mold mounting platform. An electric push rod is fixed horizontally to the operating table within the drive chamber. The telescopic portion of the electric push rod is fixed with a limit rod that can be inserted into the limit slot. A spring, which is mounted on the electric push rod, is fixed between the tail end of the limit rod and the operating table. This allows the rotating assembly table to be fixed, stopped, and held in a predetermined position, facilitating subsequent casting operations.
[0011] Compared with the prior art, the casting mold quick replacement device of the present invention has at least the following beneficial effects:
[0012] The utility model discloses a quick replacement device for casting molds, comprising a device base, wherein a liftable operating platform is provided on the upper part of the device base, which can lift and lower the mold to achieve a change in the height of the mold, making it convenient for workers of different heights to perform casting operations, and can adapt to the height of different liquid level pouring positions.
[0013] The utility model relates to a rapid replacement device for casting molds, wherein an assembly table for placing molds is rotatably provided on the top of the operating table, a plurality of mold mounting tables are fixedly provided on the outer ring of the assembly table, and at least two positioning pins are vertically fixedly provided on the top of the mold mounting table, so that multiple molds can be assembled at the same time and the molds can be limited, thereby realizing cyclic casting, and at the same time, the rotating assembly table can be fixed to stop rotating and stay in a predetermined position, thereby realizing rapid casting and removal of parts, thereby achieving uninterrupted casting effect and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the casting mold quick replacement device of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the casting mold quick replacement device of the utility model;
[0016] Figure 3 This is an exploded schematic diagram of the internal structure of the casting mold quick replacement device of the utility model;
[0017] Figure 4 This is a casting mold quick replacement device of the utility model Figure 3 Magnified view of area A in center.
[0018] In the picture: 1. Equipment base; 2. Operating table;
[0019] 3. Power module; 31. Lead screw; 32. Transmission sleeve; 33. First gear; 34. Bidirectional motor; 35. Second gear; 36. Guide block; 37. Guide rail;
[0020] 4. Assembly table;
[0021] 5. Drive module; 51. Ring gear; 52. Drive motor; 53. Third gear; 54. Limiting slot; 55. Electric push rod; 56. Limiting rod; 57. Spring;
[0022] 6. Lifting cylinder; 7. Power room; 8. Drive room; 9. Mold mounting table; 10. Positioning pin. DETAILED DESCRIPTION
[0023] The following is a more detailed description of the casting mold quick replacement device of the present invention with reference to the accompanying drawings and through specific implementation methods.
[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0025] See also Figure 1-Figure 4 The casting mold rapid replacement device of this embodiment can assemble multiple molds at the same time and limit the molds, thereby realizing cyclic casting. At the same time, it can fix the rotating assembly table, stop it from rotating, and stay in a predetermined position, so as to realize the rapid casting and removal of parts, thereby achieving an uninterrupted casting effect and reducing the labor intensity of the staff. In this embodiment, it mainly includes an equipment base 1, and a liftable operating table 2 is provided on the upper part of the equipment base 1. A lifting cylinder 6 is fixedly provided on the top of the equipment base 1, and the lifting cylinder 6 is inserted into the interior of the operating table 2 from the bottom end of the operating table 2 and is slidably arranged therewith. A power chamber 7 is provided inside the lifting cylinder 6.
[0026] Inside the equipment base 1 is a power module 3 that drives the operating platform 2 up and down. This power module 3 includes a screw 31 fixed vertically in the middle of the bottom end of the operating platform 2. The bottom of the screw 31 extends through the top of the lifting cylinder 6 and into the power chamber 7. A transmission sleeve 32, rotatably mounted on the top of the power chamber 7, is threadedly connected to and enclosed by the screw 31. A first gear 33 is fixedly mounted on the bottom end of the transmission sleeve 32. A bidirectional motor 34 is fixedly mounted inside the power chamber 7. A second gear 35 fixed to its output end engages with the first gear 33. Controlling the bidirectional motor 34 drives the first gear 33 through the second gear 35, which in turn rotates the transmission sleeve 32, thereby driving the screw 31 up and down, and thus the operating platform 2. This facilitates pouring operations for workers of different heights and accommodates different liquid pouring heights. A guide block 36 is fixedly mounted on the top of the lifting cylinder 6, and a guide rail 37 is fixedly mounted inside the operating platform 2 to guide the guide block 36. Provide guidance and limit for the lifting of the operating table 2 to ensure its vertical lifting and avoid the position of the mold changing during lifting.
[0027] In order to achieve the installation of the mold. Figure 1-Figure 3In this embodiment, an assembly table 4 for placing molds is rotatably provided at the top of the operating table 2. A drive chamber 8 is provided at the top of the operating table 2. The assembly table 4 is annularly structured and sleeved on the top of the operating table 2, and its inner ring is inserted into the interior of the drive chamber 8. The assembly table 4 rotates on the operating table 2. A plurality of mold mounting tables 9 are fixedly provided on the outer ring of the assembly table 4, and at least two locating pins 10 are vertically fixed on the top of the mold mounting table 9. The lengths of the two locating pins 10 are inconsistent to facilitate the subsequent opening and closing of the mold. Multiple molds can be assembled for cyclic casting, and the locating pins 10 are used for positioning to achieve rapid casting and removal of parts.
[0028] In order to realize the cyclic rotation and fixation of the assembly platform. In this embodiment, see Figure 2 and Figure 4 The operating table 2 is internally provided with a drive module 5 that drives the assembly table 4 to rotate. The drive module 5 includes an annular gear ring 51 fixedly mounted on the inner ring of the operating table 2 within the drive chamber 8. A drive motor 52 is fixedly mounted within the drive chamber 8. The drive motor 52 is fixedly mounted to the operating table 2, and a third gear 53 is fixedly mounted on the output end of the drive motor 52, which meshes with the annular gear ring 51. The drive motor 52 is controlled to rotate, and the third gear 53 drives the annular gear ring 51 to rotate, thereby driving the operating table 2 to rotate, achieving cyclic rotation of the assembly table 4. A plurality of limiting slots 54 are defined on the inner ring of the operating table 2 below the annular gear ring 51, corresponding to the positions of the mold mounting table 9. An electric push rod 55 is fixedly mounted horizontally on the operating table 2 within the drive chamber 8. The telescopic portion of the electric push rod 55 is fixedly mounted with a limiting rod 56 that can be inserted into the limiting slot 54. A spring 57 is fixedly mounted between the tail end of the limiting rod 56 and the operating table 2, and is sleeved on the electric push rod 55. When the corresponding mold needs to be moved, the electric push rod 55 is controlled to retract, moving the limiting rod 56 out of the corresponding limiting groove 54. When the assembly platform 4 rotates, the control of the electric push rod 55 is disconnected, and the limiting rod 56 abuts the assembly platform 4 under the action of the spring 57. When the mold rotates to the casting position, the limiting rod 56 is inserted into the corresponding limiting groove 54 under the action of the spring 57. This fixes the rotating assembly platform 4, causing it to stop rotating and remain in the predetermined position, facilitating subsequent casting operations.
[0029] The method for using the casting mold quick-change device of the present invention is as follows: First, the bidirectional motor 34 is controlled to rotate, driving the first gear 33 via the second gear 35. This rotates the transmission sleeve 32, thereby driving the screw 31 to rise and fall, thereby achieving the lifting and lowering of the operating platform 2. This facilitates the pouring operation for workers of different heights and can adapt to different liquid pouring heights. During this process, the guide block 36 and guide rail 37 provide guidance and limit for the lifting and lowering of the operating platform 2, ensuring its vertical lifting and preventing the position of the molds from changing during lifting. The multiple molds are then secured to the mold mounting platform 9 via locating pins 10. The drive motor 52 is then controlled to rotate, driving the annular gear 51 via the third gear 53, thereby driving the operating platform 2 to rotate, achieving cyclic rotation of the assembly platform 4. During this process, the electric push rod 55 is controlled to retract, moving the limit rod 56 out of the corresponding limit slot 54. When the assembly platform 4 rotates, the control of the electric push rod 55 is disconnected, and the limit rod 56 abuts the assembly platform 4 under the action of the spring 57. When the mold rotates to the casting position, the limiting rod 56 is inserted into the corresponding limiting groove 54 under the action of the spring 57. Thereby the rotating assembly platform 4 is fixed, stopped, and stays in a predetermined position, which is convenient for subsequent casting operations.
[0030] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprising" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0031] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various variations and modifications can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the scope of protection of the present invention.
Claims
1. A casting mold quick replacement device, characterized by: The invention comprises an equipment base (1), wherein a liftable operating platform (2) is provided on the upper part of the equipment base (1), a power module (3) for driving the operating platform (2) to lift is provided inside the equipment base (1), an assembly platform (4) for placing a mold is rotatably provided on the top of the operating platform (2), and a driving module (5) for driving the assembly platform (4) to rotate is provided inside the operating platform (2).
2. The casting mold quick replacement device according to claim 1, characterized in that: A lifting cylinder (6) is fixedly provided at the top end of the equipment base (1), and the lifting cylinder (6) is inserted into the interior of the operating table (2) from the bottom end thereof and is slidably provided therewith, and a power chamber (7) is provided inside the lifting cylinder (6).
3. The casting mold quick replacement device according to claim 2, characterized in that: The power module (3) includes a lead screw (31) vertically fixedly arranged in the middle of the bottom end of the operating table (2), the bottom of the lead screw (31) passes through the top end of the lifting cylinder (6) and is inserted into the interior of the power chamber (7), the top end of the power chamber (7) is rotatably provided with a transmission sleeve (32) sleeved on the lead screw (31) and threadedly connected to the lead screw (31), the bottom end of the transmission sleeve (32) is fixedly provided with a first gear (33), and a bidirectional motor (34) is fixedly provided inside the power chamber (7), and the bidirectional motor (34) is meshed with the first gear (33) through a second gear (35) fixedly provided at its output end.
4. The casting mold quick-change device according to claim 3, characterized in that: A guide block (36) is fixedly provided at the top end of the lifting cylinder (6), and a guide rail (37) for guiding the guide block (36) is fixedly provided inside the operating platform (2).
5. The casting mold quick replacement device according to claim 1, characterized in that: A driving chamber (8) is provided at the top of the operating table (2); the assembly table (4) is annularly structured and sleeved on the top of the operating table (2), with its inner ring inserted into the interior of the driving chamber (8); a plurality of mold mounting tables (9) are fixedly provided on the outer ring of the assembly table (4); and at least two positioning pins (10) are vertically fixedly provided on the top of the mold mounting table (9).
6. The casting mold quick-change device according to claim 5, characterized in that: The drive module (5) comprises an annular gear ring (51) fixedly arranged on the inner ring of the operating table (2) inside the drive chamber (8); a drive motor (52) is fixedly arranged inside the drive chamber (8); the drive motor (52) is fixedly arranged on the operating table (2); and a third gear (53) meshing with the annular gear ring (51) is fixedly arranged at the output end of the drive motor (52).
7. The casting mold quick-change device according to claim 6, characterized in that: A plurality of limiting grooves (54) corresponding to the positions of the mold mounting platform (9) are provided on the inner ring of the operating table (2) below the annular gear ring (51), and an electric push rod (55) is fixedly arranged horizontally on the operating table (2) inside the driving chamber (8). A limiting rod (56) that can be inserted into the limiting groove (54) is fixedly arranged on the telescopic part of the electric push rod (55), and a spring (57) that is sleeved on the electric push rod (55) is fixedly arranged between the tail end of the limiting rod (56) and the operating table (2).