Piston rod assembly machine

By designing the combination of the clamping mechanism of the piston rod assembly machine and the motor drive threaded rod, the problems of high labor intensity and low efficiency during assembly of the piston rod assembly are solved, and efficient and accurate assembly of the piston rod and cylinder is achieved, reducing wear risks and improving product quality.

CN223185945UActive Publication Date: 2025-08-05WUXI NABACHUAN MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422350336.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-05
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

When assembling the existing piston rod assembly with the cylinder, there are problems such as high labor intensity, low assembly efficiency and product quality risks.

Method used

A piston rod assembly machine is designed, using a clamping mechanism to clamp and fix the piston rod and cylinder barrel horizontally, and the threaded rod is driven by the motor to drive the slide seat to move, so that the piston rod is accurately embedded in the cylinder barrel, and combined with the anti-wear plastic plate to protect the assembly from wear and improve assembly accuracy and efficiency.

Benefits of technology

Low labor intensity and efficient assembly are achieved to ensure product quality, while reducing component wear and improving assembly accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223185945U_ABST
    Figure CN223185945U_ABST
Patent Text Reader

Abstract

The utility model relates to the related technical field of piston rods, in particular to a piston rod assembly machine which comprises a base, and a clamping mechanism is arranged on one side of the surface of a connecting plate. According to the piston rod assembling machine, through the arrangement of the clamping mechanism, when a cylinder barrel and a piston rod are clamped, the cylinder barrel is firstly placed on the surface of a first clamping plate, then a first electric push rod is started, and then one end of the first electric push rod extends out and pushes a first sliding plate to move along a first guide rail; then a first sliding plate drives two sets of first clamping plates and first anti-abrasion plastic plates to move oppositely and clamp a cylinder barrel, meanwhile, a piston sleeve is placed in the middle of a second clamping plate, then a second electric push rod is started, and one end of the second electric push rod extends out and pushes a second sliding plate to move along a second guide rail; then the second sliding plate drives two groups of second clamping plates and second wear-resistant plastic plates to move oppositely and clamp the piston rod, and then the air cylinder drives the abutting plate to move and abut against one end of the piston rod.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of piston rods, in particular to a piston rod assembling machine. Background Technique

[0002] A hydraulic support is a structure for controlling the mine pressure in a coal mining face. It provides power through a hydraulic system. When a hydraulic pump delivers high-pressure liquid into hydraulic cylinders such as columns and jacks, the pistons in the hydraulic cylinders extend, generating strong supporting force and thrust. The roof beam supports the roof, the column bears the roof pressure, and the shield beam protects the working space. After the coal cutting machine cuts the coal, the pushing device pushes the scraper conveyor and the support forward to prepare for the next cycle. The jack of the hydraulic support consists of a piston rod and a cylinder body. When assembling the piston rod with the cylinder body, an assembling machine is required. Therefore, there is a particular need for a piston rod assembling machine.

[0003] However, for the existing piston rods, when the piston rod assemblies are assembled with the cylinder barrels, due to the manual operation without tooling, there are problems such as high labor intensity, low assembly efficiency, and quality risks for the products. Content of the Utility Model

[0004] The purpose of the utility model is to provide a piston rod assembling machine to solve the problems in the above-mentioned background technique, that is, for the existing piston rods, when the piston rod assemblies are assembled with the cylinder barrels, due to the manual operation without tooling, there are problems such as high labor intensity, low assembly efficiency, and quality risks for the products.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a piston rod assembling machine, including a base, on one side of the surface of the base, a moving mechanism is provided, on the surface of the base, a first sliding seat is embedded, on the surface of the base, a second sliding seat is embedded, on the surface of the base, a fixing plate is connected, on one side of the surface of the first sliding seat, a supporting plate is connected, on one side of the surface of the second sliding seat, a connecting plate is connected, and on one side of the surface of the connecting plate, a clamping mechanism is provided;

[0006] The clamping mechanism includes a first guide rail, a first electric push rod, a cylinder, a second guide rail, a second electric push rod, a first sliding plate, a pressing plate, a second sliding plate, a first clamping plate, a second clamping plate, a first anti-wear plastic plate and a second anti-wear plastic plate. The surface of the fixed plate is connected with the first guide rail, and a first electric push rod is installed on one side of the surface of the fixed plate. A cylinder is installed on one side of the surface of the supporting plate. A second guide rail is connected to one side of the surface of the connecting plate, and a second electric push rod is connected to one side of the surface of the connecting plate. The surface of the first guide rail is connected with the first sliding plate. One end of the cylinder is connected with the pressing plate. One end of the second guide rail is connected with the second sliding plate. The surface of the first sliding plate is connected with the first clamping plate. The surface of the second sliding plate is connected with the second clamping plate. One side of the surface of the first clamping plate is connected with the first anti-wear plastic plate. One side of the surface of the second clamping plate is connected with the second anti-wear plastic plate.

[0007] Preferably, one side of the surface of the first anti-wear plastic plate is in contact with the first clamping plate, and two groups of the first clamping plates are provided.

[0008] Preferably, one side of the surface of the second anti-wear plastic plate is in contact with the second clamping plate, and two groups of the second clamping plates are provided.

[0009] Preferably, one end of the cylinder penetrates through the supporting plate and is connected with the pressing plate, and two groups of the first guide rails are provided.

[0010] Preferably, the moving mechanism includes a motor, a stabilizing rod and a threaded rod. A motor is installed on one side of the surface of the base. The inner side of the base is connected with the stabilizing rod. One end of the motor is connected with the threaded rod.

[0011] Preferably, one end of the motor penetrates through the base and is connected with the threaded rod. One end of the threaded rod is connected through the first sliding seat, and one end of the threaded rod is connected through the second sliding seat.

[0012] Preferably, one end of the stabilizing rod is connected through the first sliding seat, and one end of the stabilizing rod is connected through the second sliding seat.

[0013] Compared with the prior art, the beneficial effect of the present utility model is that: for this piston rod assembly machine, the piston rod and the cylinder barrel are horizontally clamped and fixed respectively through the clamping mechanism. Then, one end of the piston rod is abutted by the pressing plate. Subsequently, the motor drives components such as the piston rod and the pressing plate to move until one end of the piston rod is inserted into the cylinder barrel, completing the assembly of the piston rod. This has low labor intensity, high assembly efficiency, and can ensure product quality at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic side view external structure diagram of the present utility model;

[0015] Figure 2Structural schematic diagram of the clamping mechanism of the present utility model;

[0016] Figure 3 Structural schematic diagram of the moving mechanism of the present utility model;

[0017] Figure 4 For the present utility model Figure 2 Enlarged structural schematic diagram at position A in it.

[0018] In the figure: 1, base; 2, moving mechanism; 201, motor; 202, stabilizing rod; 203, threaded rod; 3, first sliding seat; 4, second sliding seat; 5, fixing plate; 6, supporting plate; 7, connecting plate; 8, clamping mechanism; 801, first guide rail; 802, first electric push rod; 803, air cylinder; 804, second guide rail; 805, second electric push rod; 806, first sliding plate; 807, abutting plate; 808, second sliding plate; 809, first clamping plate; 810, second clamping plate; 811, first anti-wear rubber plate; 812, second anti-wear rubber plate. Specific implementation manners

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4 , the present utility model provides a technical solution: a piston rod assembly machine, including a base 1, a moving mechanism 2 is arranged on one side of the surface of the base 1, a first sliding seat 3 is embedded in the surface of the base 1, a second sliding seat 4 is embedded in the surface of the base 1, a fixing plate 5 is connected to the surface of the base 1, a supporting plate 6 is connected to one side of the surface of the first sliding seat 3, a connecting plate 7 is connected to one side of the surface of the second sliding seat 4, and a clamping mechanism 8 is arranged on one side of the surface of the connecting plate 7;

[0021] The clamping mechanism 8 includes a first guide rail 801, a first electric push rod 802, a cylinder 803, a second guide rail 804, a second electric push rod 805, a first slide 806, a stop plate 807, a second slide 808, a first clamping plate 809, a second clamping plate 810, a first anti-wear plastic plate 811 and a second anti-wear plastic plate 812. The surface of the fixed plate 5 is connected to the first guide rail 801, the surface side of the fixed plate 5 is installed with the first electric push rod 802, the surface side of the support plate 6 is installed with the cylinder 803, and the surface side of the connecting plate 7 is connected to the second guide rail 804. One side of the surface of the connecting plate 7 is connected to the second electric push rod 805, the surface of the first guide rail 801 is connected to the first slide 806, one end of the cylinder 803 is connected to the plate 807, one end of the second guide rail 804 is connected to the second slide 808, the surface of the first slide 806 is connected to the first clamping plate 809, the surface of the second slide 808 is connected to the second clamping plate 810, one side of the surface of the first clamping plate 809 is connected to the first anti-wear plastic plate 811, and one side of the surface of the second clamping plate 810 is connected to the second anti-wear plastic plate 812. When holding, first place the cylinder on the surface of the first clamping plate 809, then start the first electric push rod 802, then one end of the first electric push rod 802 extends out and pushes the first slide 806 to move along the first guide rail 801, then the first slide 806 drives the two groups of first clamping plates 809 and the first anti-wear plastic plate 811 to move towards each other and clamp the cylinder, and one side of the first clamping plate 809 and the first anti-wear plastic plate 811 is slightly curved, at this time the cylinder moves up and is clamped to the center of the first clamping plate 809 and the first anti-wear plastic plate 811, and at the same time the piston sleeve is placed on the second clamping plate 8 10, and then start the second electric push rod 805, one end of the second electric push rod 805 extends out and pushes the second slide 808 to move along the second guide rail 804, and then the second slide 808 drives the two sets of second clamping plates 810 and the second anti-wear plastic plates 812 to move toward each other and clamp the piston rod, and one side of the second clamping plate 810 and the second anti-wear plastic plate 812 has a slight arc, at this time the piston rod moves up and is clamped to the center of the second clamping plate 810 and the second anti-wear plastic plate 812, and then the cylinder 803 drives the abutment plate 807 to move and abut one end of the piston rod.

[0022] Furthermore, one side of the surface of the first anti-wear plastic plate 811 is in contact with the first clamping plate 809, and two groups of first clamping plates 809 are provided. Through the setting of the first anti-wear plastic plate 811, when in use, the first anti-wear plastic plate 811 can prevent the first clamping plate 809 from directly contacting the cylinder and causing wear, thereby protecting the surface of the cylinder and increasing the friction between the cylinder to ensure firm clamping and prevent the cylinder from sliding or shifting during assembly.

[0023] Further, one side of the surface of the second anti-wear plastic plate 812 is fitted with the second clamping plate 810. There are two groups of the second clamping plates 810. Through the setting of the second anti-wear plastic plate 812, during use, the second anti-wear plastic plate 812 can prevent the second clamping plate 810 from directly contacting the piston rod and causing wear, protect the surface of the piston rod, and at the same time increase the friction force with the piston rod to ensure firm and reliable clamping of the piston rod.

[0024] Further, one end of the cylinder 803 penetrates through the support plate 6 and is connected to the abutting plate 807. There are two groups of the first guide rails 801. Through the setting of the first guide rails 801 and the cylinder 803, during use, the first guide rails 801 can provide a stable moving track for the first sliding plate 806, ensure that the first sliding plate 806 can accurately move in a specific direction under the push of the first electric push rod 802, so as to drive the first clamping plate 809 and the first anti-wear plastic plate 811 to clamp and position the cylinder barrel. The cylinder 803 can provide power for the abutting plate 807, so that the abutting plate 807 can quickly move and abut against one end of the piston rod when needed, playing a key role in fixing the position of the piston rod during the assembly process.

[0025] Further, the moving mechanism 2 includes a motor 201, a stabilizing rod 202 and a threaded rod 203. The motor 201 is installed on one side of the surface of the base 1, the stabilizing rod 202 is connected to the inside of the base 1, and one end of the motor 201 is connected to the threaded rod 203. Through the setting of the motor 201, the stabilizing rod 202 and the threaded rod 203, during use, after the cylinder barrel and the piston rod are respectively clamped and fixed by the clamping mechanism 8, first start the motor 201, then the motor 201 drives the threaded rod 203 to rotate, and then the threaded rod 203 drives the first sliding seat 3 and the second sliding seat 4 to move along one end of the stabilizing rod 202. After that, the second sliding seat 4 drives the piston rod to move until one end of the piston rod is inserted into the cylinder barrel. At this time, one end of the piston rod is successfully installed into the cylinder barrel.

[0026] Further, one end of the motor 201 penetrates through the base 1 and is connected to the threaded rod 203. One end of the threaded rod 203 is connected to the first sliding seat 3 through penetration, and one end of the threaded rod 203 is connected to the second sliding seat 4 through penetration. Through the setting of the threaded rod 203, during use, the threaded rod 203 can rotate under the drive of the motor 201 and drive the first sliding seat 3 and the second sliding seat 4 to move through screw drive. The threaded structure of the threaded rod 203 can convert the rotational motion of the motor 201 into a linear motion, realizing precise displacement control of the piston rod, so that the piston rod can smoothly approach the cylinder barrel and be inserted into it.

[0027] Further, one end of the stabilizer bar 202 is connected through the first sliding seat 3, and one end of the stabilizer bar 202 is connected through the second sliding seat 4. By providing the stabilizer bar 202, during use, the stabilizer bar 202 mainly plays a role in stabilizing and guiding. The first sliding seat 3 and the second sliding seat 4 slide along the stabilizer bar 202 during movement, ensuring the linearity and stability of the movement, preventing deviation or shaking, and thus ensuring that the piston rod can be accurately aligned with and inserted into the cylinder barrel.

[0028] Working principle: First, when clamping the cylinder barrel and the piston rod, first place the cylinder barrel on the surface of the first clamping plate 809, then start the first electric push rod 802. Then, one end of the first electric push rod 802 extends and pushes the first sliding plate 806 to move along the first guide rail 801. Subsequently, the first sliding plate 806 drives the two groups of first clamping plates 809 and the first anti-wear plastic plate 811 to move towards each other and clamp the cylinder barrel. The first clamping plate 809 and the first anti-wear plastic plate 811 have a slight arc on one side. At this time, the cylinder barrel will move upward and be clamped to the central part of the first clamping plate 809 and the first anti-wear plastic plate 811. At the same time, place the piston sleeve in the middle of the second clamping plate 810, then start the second electric push rod 805. One end of the second electric push rod 805 extends and pushes the second sliding plate 808 to move along the second guide rail 804. Subsequently, the second sliding plate 808 drives the two groups of second clamping plates 810 and the second anti-wear plastic plate 812 to move towards each other and clamp the piston rod. The second clamping plate 810 and the second anti-wear plastic plate 812 have a slight arc on one side. At this time, the piston rod will move upward and be clamped to the central part of the second clamping plate 810 and the second anti-wear plastic plate 812. Then, the cylinder 803 drives the abutting plate 807 to move and abut against one end of the piston rod. After that, after the cylinder barrel and the piston rod are respectively clamped and fixed by the clamping mechanism 8, first start the motor 201, then the motor 201 drives the threaded rod 203 to rotate. Subsequently, the threaded rod 203 drives the first sliding seat 3 and the second sliding seat 4 to move along one end of the stabilizer bar 202. Then, the second sliding seat 4 drives the piston rod to move until one end of the piston rod is inserted into the cylinder barrel. At this time, one end of the piston rod is successfully installed into the cylinder barrel.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A piston rod assembly machine, comprising a base (1), characterized in that: A moving mechanism (2) is provided on one side of the surface of the base (1), a first slide seat (3) is embedded in the surface of the base (1), a second slide seat (4) is embedded in the surface of the base (1), a fixing plate (5) is connected to the surface of the base (1), a support plate (6) is connected to one side of the surface of the first slide seat (3), a connecting plate (7) is connected to one side of the surface of the second slide seat (4), and a clamping mechanism (8) is provided on one side of the surface of the connecting plate (7); The clamping mechanism (8) comprises a first guide rail (801), a first electric push rod (802), a cylinder (803), a second guide rail (804), a second electric push rod (805), a first slide plate (806), a stop plate (807), a second slide plate (808), a first clamping plate (809), a second clamping plate (810), a first anti-wear plastic plate (811) and a second anti-wear plastic plate (812); the surface of the fixing plate (5) is connected to the first guide rail (801); one side of the surface of the fixing plate (5) is installed with the first electric push rod (802); one side of the surface of the support plate (6) is installed with the cylinder (803); one side of the surface of the connecting plate (7) is connected to the second A guide rail (804), one side of the surface of the connecting plate (7) is connected to a second electric push rod (805), the surface of the first guide rail (801) is connected to a first slide plate (806), one end of the cylinder (803) is connected to a stop plate (807), one end of the second guide rail (804) is connected to a second slide plate (808), the surface of the first slide plate (806) is connected to a first clamping plate (809), the surface of the second slide plate (808) is connected to a second clamping plate (810), one side of the surface of the first clamping plate (809) is connected to a first anti-wear plastic plate (811), and one side of the surface of the second clamping plate (810) is connected to a second anti-wear plastic plate (812).

2. The piston rod assembly machine according to claim 1, characterized in that: One side of the surface of the first anti-wear plastic plate (811) is in contact with the first clamping plate (809), and two groups of the first clamping plates (809) are provided.

3. The piston rod assembly machine according to claim 1, characterized in that: One side of the surface of the second anti-wear plastic plate (812) is in contact with the second clamping plate (810), and two groups of the second clamping plates (810) are provided.

4. The piston rod assembly machine according to claim 1, characterized in that: One end of the cylinder (803) passes through the support plate (6) and is connected to the abutment plate (807), and two groups of the first guide rails (801) are provided.

5. The piston rod assembly machine according to claim 1, characterized in that: The moving mechanism (2) comprises a motor (201), a stabilizing rod (202) and a threaded rod (203); the motor (201) is mounted on one side of the surface of the base (1); the stabilizing rod (202) is connected to the inner side of the base (1); and one end of the motor (201) is connected to the threaded rod (203).

6. The piston rod assembly machine according to claim 5, characterized in that: One end of the motor (201) passes through the base (1) and is connected to the threaded rod (203), one end of the threaded rod (203) passes through and is connected to the first slide seat (3), and one end of the threaded rod (203) passes through and is connected to the second slide seat (4).

7. The piston rod assembly machine according to claim 5, characterized in that: One end of the stabilizing rod (202) is connected to the first slide seat (3), and one end of the stabilizing rod (202) is connected to the second slide seat (4).