High-efficiency tail gas treatment device for shot blasting machine

By introducing dust removal bucket and gas filter plate structures into the shot blasting machine exhaust treatment device, the problems of reduced dust removal effect and high operating cost of the shot blasting machine exhaust treatment device are solved, and efficient dust removal and low-cost gas emissions are achieved.

CN223186339UActive Publication Date: 2025-08-05TAIYUAN FUXING STAINLESS STEEL TECH CO LTD
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Patent Information

Application Number
CN202422147972.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-08-05
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The exhaust gas treatment device of the existing shot blasting machine has problems such as gradually reducing the dust removal effect, high operating costs, and it is difficult to meet the gas emission requirements.

Method used

Using a combined structure of dust removal bucket and gas filter plate, the shot blasting machine exhaust gas is introduced into the liquid and dispersed through the gas filter plate. The liquid is used to absorb dust and collect dust in combination with the collection tank to reduce the risk of gas filter plate blockage.

Benefits of technology

It improves the dust removal effect of the shot blasting machine exhaust, reduces operating costs, simplifies the cleaning process, and meets the gas emission standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of dust removal, and relates to an efficient tail gas treatment device for a shot blasting machine, which can adsorb dust in tail gas of the shot blasting machine and improve the tail gas emission quality of the shot blasting machine. The technical scheme comprises an exhaust pipe, a dust removal processor and a dust removal bucket. And one end of the exhaust pipe is communicated with the shot blasting machine. And the dust removal processor is communicated with the other end of the exhaust pipe. The dust removal bucket is a bucket body with an opening in the upper end, the dust removal bucket is filled with liquid, and the air outlet end of the dust removal processor extends into the liquid in the dust removal bucket.
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Description

Technical Field

[0001] The utility model belongs to the field of dust removal and relates to a high-efficiency exhaust gas treatment device for a shot blasting machine. Background Art

[0002] During the operation of the shot blasting machine, a large amount of broken shot and workpiece surface debris are generated after the shot blasting hits the workpiece surface. The dust formed by the large amount of broken shot and workpiece surface debris is discharged into the air outside the shot blasting machine. Before the dust-containing gas is discharged into the atmosphere, it needs to be dust-removed to meet the gas emission standards.

[0003] At present, bag dust collectors, gas filters, etc. can be installed on the exhaust pipe of the shot blasting machine. However, with the operation of the bag dust collectors and gas filters, the filter elements need to be cleaned or replaced regularly, the operating costs are high, and the dust removal effect gradually decreases, which may cause gas emissions to fail to meet the requirements. Utility Model Content

[0004] In order to overcome the defects in the above-mentioned related technologies, the utility model proposes a high-efficiency exhaust gas treatment device for shot blasting machines, which can absorb dust in the exhaust gas of the shot blasting machines and improve the exhaust gas emission quality of the shot blasting machines.

[0005] Some embodiments of the present invention provide a highly efficient exhaust gas treatment device for a shot blasting machine, comprising an exhaust pipe, a dust removal processor, and a dust removal bucket. One end of the exhaust pipe is connected to the shot blasting machine. The dust removal processor is connected to the other end of the exhaust pipe. The dust removal bucket is a barrel with an open top, filled with liquid, and the exhaust outlet of the dust removal processor extends into the liquid in the dust removal bucket.

[0006] Preferably, the shot blasting machine exhaust gas efficient treatment device also includes a bucket cover, the bucket cover is fixed to the upper opening of the dust removal bucket, the pipe between the dust removal processor and the air outlet end passes through the bucket cover, and the bucket cover is also provided with a plurality of through holes.

[0007] Preferably, the shot blasting machine exhaust gas efficient treatment device also includes a gas filter plate, the gas filter plate includes a metal filter mesh, multiple gas filter plates are arranged in sequence from bottom to top, and the filter element pore size of the multiple gas filter plates decreases from bottom to top, and the maximum filter element pore size of the gas filter plate is 1 mm.

[0008] Preferably, the gas outlet end of the dust removal processor extends to below the plurality of gas filter plates.

[0009] Preferably, the gas filter plate further comprises a fixing ring, the ring width of which is 1 / 3 to 1 / 2 times the inner diameter of the fixing ring. The shot blasting machine exhaust gas efficient treatment device further comprises a collection trough, which is an annular trough. A collection trough is fixed in the dust removal bucket below each fixing ring, and the orthographic projection of the fixing ring in the horizontal plane overlaps the orthographic projection of the collection trough in the horizontal plane.

[0010] Preferably, the outer wall of the collecting trough fits the inner wall of the dust removal bucket, and the inner wall of the collecting trough is smoothly transitioned and connected.

[0011] The beneficial effects of the present invention are:

[0012] The utility model adopts a dust removal bucket, and the tail gas of the shot blasting machine is introduced into the liquid, so that the particles in the tail gas of the shot blasting machine are mixed with the liquid to produce a dust removal effect on the tail gas of the shot blasting machine.

[0013] In addition, the utility model adopts a gas filter plate, which can disperse the exhaust gas of the shot blasting machine and improve the adsorption effect of the liquid on the exhaust gas of the shot blasting machine.

[0014] The utility model also adopts a collecting trough. The exhaust gas of the shot blasting machine drives the liquid to rise in the middle part below the gas filter plate. When it runs close to the gas filter plate, the liquid diffuses to the surroundings, which can drive the dust in the liquid to form a circulation. In this way, a large amount of dust gathers in the collecting trough, which can reduce the clogging effect of the dust on the gas filter plate and facilitate later cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the following briefly introduces the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 It is a top view of the utility model;

[0018] Figure 3 It is a three-dimensional diagram of the utility model;

[0019] Figure 4 For the utility model Figure 2 Cross-sectional view in the AA direction;

[0020] Figure 5 This is a cross-sectional view of the dust removal bucket of the present utility model. DETAILED DESCRIPTION

[0021] To make the above-mentioned purposes, features, and advantages of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more.

[0024] like Figures 1 to 5 As shown, some embodiments of the present invention provide a highly efficient exhaust gas treatment device for a shot blasting machine, comprising: an exhaust pipe 1, a dust removal processor, and a dust removal bucket 2. One end of the exhaust pipe 1 is connected to the shot blasting machine. The dust removal processor is connected to the other end of the exhaust pipe 1. The dust removal bucket 2 is a barrel with an open top, filled with liquid, and the exhaust end of the dust removal processor extends into the liquid in the dust removal bucket 2.

[0025] Preferably, the shot blasting machine exhaust gas efficient treatment device also includes a bucket cover plate 3, the bucket cover plate 3 is fixed to the upper opening of the dust removal bucket 2, the pipe between the dust removal processor and the air outlet end passes through the bucket cover plate 3, and the bucket cover plate 3 is also provided with multiple through holes.

[0026] Preferably, the shot blasting machine exhaust gas efficient treatment device also includes a gas filter plate 4, the gas filter plate 4 includes a metal filter mesh, multiple gas filter plates 4 are arranged in sequence from bottom to top, and the filter element pore size of the multiple gas filter plates 4 decreases from bottom to top, and the maximum filter element pore size of the gas filter plate 4 is 1 mm.

[0027] Preferably, the gas outlet end of the dust removal processor extends to below the plurality of gas filter plates 4 .

[0028] Preferably, the gas filter plate 4 further includes a fixing ring 41, the ring width of which is 1 / 3 to 1 / 2 times the inner diameter of the fixing ring 41. The shot blasting machine exhaust gas efficient treatment device further includes a collection tank 5, which is an annular tank. A collection tank 5 is fixed in the dust removal bucket 2 below each fixing ring 41, and the orthographic projection of the fixing ring 41 in the horizontal plane covers the orthographic projection of the collection tank 5 in the horizontal plane.

[0029] Preferably, the outer wall of the collecting trough 5 fits the inner wall of the dust removal bucket 2, and the inner wall of the collecting trough 5 is smoothly transitioned and connected.

[0030] The liquid of the utility model can be tap water or a mixture of tap water and dust suppressant.

[0031] The dust removal processor of the utility model can adopt a cyclone dust collector, a bag dust collector or an air filter.

[0032] The diameter of the dust removal bucket 2 in the present invention is 40 to 80 cm, and the height is 120 to 150 cm.

[0033] The specific application process of this utility model is as follows:

[0034] After the exhaust gas of the shot blasting machine is processed by the dust removal processor, it is guided to the bottom of the dust removal bucket 2. After the gas enters the liquid, it runs upward. At the same time, part of the dust in the exhaust gas of the shot blasting machine is infiltrated by the liquid and retained in the liquid.

[0035] The exhaust gas from the shot blasting machine is broken up when it passes through the gas filter and then re-enters the liquid above the gas filter, which improves the liquid's ability to absorb dust from the exhaust gas. Simultaneously, the gas lifts the liquid from the center. As it approaches the gas filter, water pressure forces some of the liquid to flow into the dust removal bucket 2, simultaneously driving the dust into the bucket 2. Near the dust removal bucket 2, the liquid and dust flow downward and fall into the collection tank 5.

[0036] In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.

[0037] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. Therefore, the scope of protection of the present utility model should be based on the scope of protection of the claims.

Claims

1. A shot blasting machine exhaust high efficiency treatment device, characterized in that: include: an exhaust pipe, one end of which is connected to the shot blasting machine; a dust removal processor, the dust removal processor being connected to the other end of the exhaust pipe; A dust removal bucket, wherein the dust removal bucket is a barrel body with an upper end open, the dust removal bucket is filled with liquid, and the air outlet end of the dust removal processor extends into the liquid in the dust removal bucket; The shot blasting machine exhaust high-efficiency treatment device also includes a bucket cover, which is fixed to the upper opening of the dust removal bucket. The pipe between the dust removal processor and the gas outlet passes through the bucket cover, and the bucket cover is also provided with a plurality of through holes. The shot blasting machine exhaust high-efficiency treatment device also includes a gas filter plate, the gas filter plate includes a metal filter mesh, a plurality of the gas filter plates are arranged in sequence from bottom to top, and the filter element pore size of the plurality of gas filter plates decreases in sequence from bottom to top, and the maximum filter element pore size of the gas filter plate is 1 mm; The gas outlet end of the dust removal processor extends to below the plurality of gas filter plates.

2. The high-efficiency exhaust gas treatment device for a shot blasting machine according to claim 1 is characterized in that: The gas filter plate further comprises a fixing ring, the ring width of which is 1 / 3 to 1 / 2 times the inner diameter of the fixing ring; The shot blasting machine exhaust gas efficient treatment device also includes a collection trough, which is an annular trough. A collection trough is fixed in the dust removal bucket under each fixed ring, and the orthographic projection of the fixed ring in the horizontal plane covers the orthographic projection of the collection trough in the horizontal plane.

3. The high-efficiency exhaust gas treatment device for a shot blasting machine according to claim 2, characterized in that: The outer wall of the collecting trough is in contact with the inner wall of the dust removal bucket, and the inner wall of the collecting trough is smoothly transitioned and connected.