Iron powder collecting device of steel shot blasting equipment

By setting up an iron powder collection device with spray gun and baffle in the steel shot blasting equipment, the problem of dust flying and iron powder being difficult to recover is solved, and rapid and environmentally friendly iron powder recycling is achieved, improving recycling efficiency and reducing costs.

CN223186340UActive Publication Date: 2025-08-05广西梧州市金海不锈钢有限公司
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Patent Information

Application Number
CN202422243703.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-05
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The iron powder collection device of existing steel shot blasting equipment has the problem that dust is flying and iron powder is difficult to recycle after miscible with water.

Method used

An iron powder collection device including a collection bag and a spray gun is designed. The spray gun is arranged under the collection bag with the spray port facing downward. The spraying is controlled through a baffle and the triggering assembly. When the iron powder falls, liquid is sprayed to avoid dust and form agglomeration, making it easier to recover quickly.

Benefits of technology

It effectively avoids the floating pollution of iron powder, realizes rapid recycling of iron powder, saves processes, improves recycling efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron powder collecting device of steel shot blasting equipment, belongs to the technical field of iron powder collection, and solves the problem that the dust collecting device of the existing shot blasting equipment is difficult to quickly recover iron powder. The dust collecting device comprises a collecting bag and a connecting pipe, the connecting pipe is fixedly arranged on the lower portion of a dust discharging pipe in a sleeved mode, the diameter of the connecting pipe is larger than that of the dust discharging pipe, the collecting bag is hung below the connecting pipe through a hanging device, at least one spraying gun is arranged on the hanging device, and a spraying opening of each spraying gun is arranged right below the connecting pipe. An electromagnetic valve is arranged on the pipeline corresponding to each spraying gun; a hinge seat is arranged on the inner wall of the connecting pipe, a baffle is installed on the hinge seat in a hinged mode through a hinge shaft, the outer wall of the baffle is attached to the inner wall of the connecting pipe, and one end of the hinge shaft penetrates through the connecting pipe and is connected with a trigger assembly. According to the iron powder collecting device, iron powder is prevented from flying and polluting the environment, and meanwhile the iron powder can be conveniently and rapidly recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron powder collection, and more specifically, to an iron powder collecting device for steel shot blasting equipment. Background Art

[0002] Shot blasting involves projecting steel grit and shot at high speed onto the surface of a material. Compared to other surface treatment technologies, it is faster and more efficient, and can also be used for partially retained or post-press casting processes. Therefore, it is widely used in steel production and processing. The shot blasting process generates a large amount of iron powder. To prevent waste and environmental pollution, shot blasting machines are typically equipped with an iron powder collection device to recover the powder for reuse.

[0003] Traditional iron powder collection devices for steel shot blasting equipment generally use a collection bag suspended on the dust exhaust pipe of the shot blasting machine dust removal system to collect iron powder. For example, Publication No.: CN206677798U discloses a dust collection device suitable for the shot blasting machine dust removal system. This device is used to collect dust discharged from the shot blasting machine dust removal system by providing a collection bag, and a corresponding hanging device for hanging the collection bag. After the collection bag is full, it can be directly bundled and placed in a designated storage area, thereby reducing dust flying and improving dust collection efficiency. In the above-mentioned traditional iron powder collection device, due to the gap between the collection bag and the dust exhaust pipe, dust flying still occurs. Therefore, Publication No.: CN216030236U discloses a shot blasting machine dust collection device. This shot blasting machine dust collection device introduces dust into an adsorption treatment box, promptly mixes the dust with water to form dust-containing sewage, and finally discharges it into a collection container through a sewage discharge pipe, thereby avoiding environmental pollution.

[0004] In the above-mentioned iron powder collection device, the former uses a collection bag collection method, which still has the problem of dust flying, while the latter adopts a water spraying method and finally discharges it through sewage discharge. Although it can solve the problem of secondary dust, the iron powder is mixed with water, which is not convenient to discharge from the adsorption treatment box, resulting in difficulties in subsequent recycling.

[0005] Therefore, it is urgent to develop and design a new type of iron powder collecting device for steel shot blasting equipment. Utility Model Content

[0006] The technical problem to be solved by the present invention is to address the above-mentioned deficiencies in the prior art. The purpose of the present invention is to provide an iron powder collecting device for steel shot blasting equipment, which can prevent iron powder from flying and polluting the environment while enabling convenient and rapid recovery of iron powder.

[0007] In order to achieve the above object, the utility model provides a iron powder collection device for a steel shot blasting equipment, which includes a collection bag and a connecting pipe. The connecting pipe is fixedly sleeved on the lower part of a dust exhaust pipe. The diameter of the connecting pipe is larger than that of the dust exhaust pipe. The collection bag is suspended below the connecting pipe through a suspension device. At least one spray gun is arranged on the suspension device, and the spray opening of each spray gun is arranged directly below the connecting pipe. A solenoid valve is arranged on the pipeline corresponding to each spray gun. An articulated seat is arranged on the inner wall of the connecting pipe. A baffle is hinged and installed on the articulated seat through a hinge shaft. The outer wall of the baffle fits the inner wall of the connecting pipe. One end of the hinge shaft penetrates through the connecting pipe and is connected with a trigger component. A proximity switch is arranged on one side of the trigger component. The proximity switch is electrically connected with the solenoid valve corresponding to the spray gun through a controller.

[0008] As a further improvement, the trigger component includes a trigger rod and a counterweight. One end of the trigger rod is fixedly connected with the hinge shaft, and the other end is connected with the counterweight. The proximity switch is located above the trigger rod.

[0009] Further, the counterweight and the trigger rod are detachably connected.

[0010] Further, a limiting block is arranged at one end of the inner wall of the connecting pipe far away from the articulated seat. The limiting block is a conical block with a gradually increasing cross-sectional width from the top of the connecting pipe downwards. One end of the baffle far away from the articulated seat fits the bottom surface of the limiting block.

[0011] Further, the suspension device includes several support rods. One end of each support rod is fixedly connected with the connecting pipe, and a hook is arranged at the other end of each support rod. The collection bag is suspended on the hook, and the spray gun is installed on the support rod.

[0012] Further, the spray gun and the support rod are detachably connected.

[0013] Further, the number of the support rods is consistent with the number of the spray guns, and several support rods are evenly distributed around the central line of the connecting pipe.

[0014] Further, a support platform is arranged below the connecting pipe, and the collection bag is placed on the support platform.

[0015] Further, the support platform includes a support groove with an inner groove opened at the top and multiple support legs. The collection bag is placed in the support groove, and multiple support legs are evenly fixed at the bottom of the support groove.

[0016] Beneficial effects

[0017] Compared with the prior art, the utility model has the following advantages:

[0018] 1. The iron powder collection device of the present invention arranges a collection bag under the dust exhaust pipe and a spray gun at the same time. The iron powder comes out of the dust exhaust pipe and falls into the collection bag, which makes it convenient for a subsequent forklift to directly remove the collection bag. When the iron powder falls, the spray gun sprays the iron powder to prevent the iron powder from flying and polluting the environment. At the same time, it will not cause the loss of iron powder, and can quickly and conveniently recover the iron powder. In addition, it uses water to contact with the iron powder to form agglomerates, so there is no need to add water to form agglomerates in the subsequent steelmaking, which saves processes and improves efficiency.

[0019] 2. The iron powder collection device of the present invention is provided with a baffle in the connecting pipe, and the baffle cooperates with the trigger assembly and the proximity switch. In actual use, the iron powder falls on the baffle. When the amount of iron powder accumulated on the baffle is greater than the weight of the trigger assembly, the baffle flips downward to achieve intermittent falling of the iron powder; when the baffle flips, the hinged shaft drives the trigger assembly to flip and approach the proximity switch. When the proximity switch senses the trigger assembly, it feeds back the signal to the controller, and the controller controls the solenoid valve corresponding to the spray gun to open, and the spray gun starts to spray liquid, so that the liquid is sprayed while the iron powder falls, avoiding dust, effectively saving water, reducing costs, and preventing the iron powder from being mixed in the water. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0022] Figure 3 for Figure 1 A schematic diagram of the structure at center A;

[0023] Figure 4 It is an enlarged schematic diagram of the cross-sectional structure of the connecting pipe in the present invention.

[0024] Among them: 1-collection bag, 2-connecting pipe, 3-dust exhaust pipe, 4-suspension device, 5-spray gun, 6-solenoid valve, 7-articulated seat, 8-articulated shaft, 9-baffle, 10-proximity switch, 11-trigger rod, 12-counterweight, 13-limit block, 14-support rod, 15-hook, 16-support slot, 17-support leg. DETAILED DESCRIPTION

[0025] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.

[0026] See Figures 1-4, A iron powder collection device for a steel shot blasting equipment of the present utility model includes a collection bag 1 and a connecting pipe 2. Among them, the connecting pipe 2 is fixedly sleeved on the lower part of the dust exhaust pipe 3. The diameter of the connecting pipe 2 is larger than that of the dust exhaust pipe 3, increasing the width of the iron powder discharge port to facilitate the installation of the baffle 9. The collection bag 1 is suspended below the connecting pipe 2 through a suspension device 4. At least one spray gun 5 is provided on the suspension device 4. The spray gun 5 can be an atomization chamber with an atomizing nozzle. The atomized spraying method has a better dust suppression effect. The spray ports of each spray gun 5 are all arranged directly below the connecting pipe 2, so that the spraying liquid can face the iron powder, further improving the dust suppression effect. Solenoid valves 6 are provided on the pipelines corresponding to each spray gun 5 to control the opening or closing of the spray gun 5; A hinge seat 7 is provided on the inner wall of the connecting pipe 2. A baffle 9 is hingedly installed on the hinge seat 7 through a hinge shaft 8. Specifically, the baffle 9 is fixed on the hinge shaft 8, and the hinge shaft 8 is hingedly installed on the hinge seat 7. Both the baffle 9 and the hinge shaft 8 can rotate relative to the hinge seat 7. The outer wall of the baffle 9 fits with the inner wall of the connecting pipe 2 to close the connecting pipe 2 and form a valve. One end of the hinge shaft 8 penetrates through the connecting pipe 2 and is connected to a trigger component. Specifically, the hinge shaft 8 and the connecting pipe 2 can be connected through a sealing bearing. A proximity switch 10 is provided on one side of the trigger component. The proximity switch 10 is electrically connected to the solenoid valve 6 corresponding to the spray gun 5 through a controller, facilitating the control of the opening or closing of the spray gun 5.

[0027] For the iron powder collection device of the present utility model, by setting the collection bag 1 below the dust exhaust pipe 3 and simultaneously setting the spray gun 5, the iron powder comes out from the dust exhaust pipe 3 and falls into the collection bag 1, which is convenient for the subsequent forklift to directly remove the collection bag 1. And when the iron powder is falling, the iron powder is sprayed by the spray gun 5. While avoiding the pollution of the environment caused by the floating of the iron powder, it will not cause the loss of the iron powder, can conveniently and quickly recover the iron powder, and it uses water to contact with the iron powder to form lumps, so there is no need to add water to form lumps during subsequent steelmaking, saving the process and improving the efficiency.

[0028] Preferably, the trigger component includes a trigger rod 11 and a counterweight 12. Among them, one end of the trigger rod 11 is fixedly connected to the hinge shaft 8, and the other end is connected to the counterweight 12. The proximity switch 10 is located above the trigger rod 11. Using the cooperation of the trigger rod 11 and the counterweight 12 to trigger the solenoid valve 6 to work can shorten the length of the trigger rod 11, facilitating the installation layout. The counterweight 12 and the trigger rod 11 are detachably connected. Specifically, the counterweight 12 and the trigger rod 11 can be connected through a threaded connection or through a bolt fastening. The detachable installation method of the counterweight 12 is convenient for replacing the counterweight 12 to adjust the gravity required for the opening of the baffle 9, with stronger applicability.

[0029] The iron powder collecting device of the present invention is provided with a baffle 9 in the connecting pipe 2. The baffle 9 cooperates with the trigger assembly and the proximity switch 10. In actual use, the iron powder falls on the baffle 9. When the amount of iron powder accumulated on the baffle 9 is greater than the weight of the trigger assembly, the baffle 9 flips downward to achieve intermittent falling of the iron powder; when the baffle 9 flips, the hinge shaft 8 drives the trigger assembly to flip and approach the proximity switch 10. When the proximity switch 10 senses the trigger assembly, it feeds back a signal to the controller, and the controller controls the solenoid valve 6 corresponding to the spray gun 5 to open, and the spray gun 5 starts to spray liquid, so as to achieve spraying of liquid while the iron powder falls, avoid dust, effectively save water, reduce costs, and prevent the iron powder from being mixed in the water.

[0030] Preferably, a limit block 13 is provided on the end of the inner wall of the connecting tube 2 away from the hinge seat 7. The end of the baffle 9 away from the hinge seat 7 is affixed to the bottom surface of the limit block 13. The limit block 13 is used to limit the baffle 9 to prevent the baffle 9 from tilting upward and failing to block the iron powder. The limit block 13 is a tapered block with a cross-sectional width gradually increasing from the top of the connecting tube 2 downward. The tapered limit block 13 can effectively guide the iron powder to fall onto the baffle 9 and prevent the iron powder from accumulating on the limit block 13. In other embodiments, a limit boss can also be provided on the connecting tube 2 below the trigger rod 11. When the trigger rod 11 contacts the limit boss, the baffle 9 is just in a horizontal state, which can also achieve the purpose of the baffle 9 blocking the iron powder.

[0031] Preferably, the suspension device 4 includes a plurality of support rods 14, one end of each support rod 14 is fixedly connected to the connecting pipe 2, and the other end of each support rod 14 is provided with a hook 15. The collection bag 1 is suspended on the hook 15 to achieve the hanging installation of the collection bag 1, and the spray gun 5 is installed on the support rod 14 to achieve the installation of the spray gun 5. Furthermore, the spray gun 5 is detachably connected to the support rod 14. Specifically, the spray gun 5 can be installed on the support rod 14 by bolts, or tied to the support rod 14 by wire. Its detachable installation method is convenient for disassembly and maintenance. Furthermore, the number of support rods 14 is consistent with the number of spray guns 5. Several support rods 14 are evenly distributed around the center line of the connecting pipe 2, so that the spray guns 5 are evenly distributed on the periphery of the connecting pipe 2. This can further increase the contact area between the spray liquid and the floating iron powder, thereby improving the spraying effect.

[0032] Preferably, a support platform is provided below the connecting pipe 2. The collection bag 1 is placed on the support platform, which plays a role in supporting the collection bag 1 and preventing the problem of the collection bag 1 falling. Further, the support platform includes a support groove 16 with an inner groove opened at the top and a plurality of support legs 17. The collection bag 1 is placed in the support groove 16, and the plurality of support legs 17 are uniformly fixed at the bottom of the support groove 16. The support groove 16 with an inward concave setting is used to support the collection bag 1, avoiding the water seeping out from flowing onto the ground and further ensuring a good working environment in the workshop. Furthermore, a sewage pipe can be connected to the support groove 16, and when necessary, the water in the support groove 16 can be discharged.

[0033] The above are only the preferred embodiments of the present invention. It should be noted that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, which will not affect the implementation effect of the present invention and the practicality of the patent.

Claims

1. An iron powder collecting device for steel shot blasting equipment, comprising a collecting bag (1), characterized in that: The invention also includes a connecting pipe (2), wherein the connecting pipe (2) is fixedly sleeved on the lower part of the dust exhaust pipe (3), the diameter of the connecting pipe (2) is larger than the diameter of the dust exhaust pipe (3), and the collecting bag (1) is suspended below the connecting pipe (2) through a suspension device (4), and the suspension device (4) is provided with at least one spray gun (5), the spray port of each spray gun (5) is arranged directly below the connecting pipe (2), and each spray gun (5) is provided with an electromagnetic Valve (6); The inner wall of the connecting pipe (2) is provided with a hinge seat (7), and a baffle (9) is hingedly installed on the hinge seat (7) through a hinge shaft (8), and the outer wall of the baffle (9) is in contact with the inner wall of the connecting pipe (2), and one end of the hinge shaft (8) passes through the connecting pipe (2) and is connected to a trigger component, and a proximity switch (10) is provided on one side of the trigger component, and the proximity switch (10) is electrically connected to the solenoid valve (6) corresponding to the spray gun (5) through a controller.

2. The iron powder collecting device for steel shot blasting equipment according to claim 1, characterized in that: The trigger assembly comprises a trigger rod (11) and a counterweight (12), one end of the trigger rod (11) is fixedly connected to the hinge shaft (8), and the other end is connected to the counterweight (12), and the proximity switch (10) is located above the trigger rod (11).

3. The iron powder collecting device of the steel shot blasting equipment according to claim 2, characterized in that: The counterweight (12) and the trigger rod (11) are detachably connected.

4. The iron powder collecting device for steel shot blasting equipment according to claim 1, characterized in that: A limit block (13) is provided at one end of the inner wall of the connecting pipe (2) away from the hinge seat (7). The limit block (13) is a conical block whose cross-sectional width gradually increases from the top of the connecting pipe (2) downward. The end of the baffle (9) away from the hinge seat (7) is attached to the bottom surface of the limit block (13).

5. The iron powder collecting device for steel shot blasting equipment according to claim 1, characterized in that: The hanging device (4) includes a plurality of support rods (14), one end of each support rod (14) is fixedly connected to the connecting pipe (2), and the other end of each support rod (14) is provided with a hook (15), the collecting bag (1) is hung on the hook (15), and the spray gun (5) is installed on the support rod (14).

6. The iron powder collecting device for steel shot blasting equipment according to claim 5, characterized in that: The spray gun (5) and the support rod (14) are detachably connected.

7. The iron powder collecting device for steel shot blasting equipment according to claim 5, characterized in that: The number of the support rods (14) is consistent with the number of the spray guns (5), and a plurality of the support rods (14) are evenly distributed around the center line of the connecting pipe (2).

8. The iron powder collecting device for steel shot blasting equipment according to any one of claims 1 to 7, characterized in that: A support platform is provided below the connecting pipe (2), and the collecting bag (1) is placed on the support platform.

9. The iron powder collecting device for steel shot blasting equipment according to claim 8, characterized in that: The support platform comprises a support groove (16) with an inner groove on the top and a plurality of support legs (17); the collection bag (1) is placed in the support groove (16); and the plurality of support legs (17) are evenly fixed at the bottom of the support groove (16).

Citation Information

Patent Citations

  • Be suitable for dust collecting installation of shot -blasting machine dust pelletizing system

    CN206677798U

  • Dust collecting device of shot blasting machine

    CN216030236U