Tool for preparing aerogel sheet material

Abstract

The utility model discloses a tool for preparing an aerogel sheet and belongs to the technical field of aerogel production. The first material storage part is positioned in the middle position and is provided with a plurality of first drawers in a central shell; the second storage parts are located on the left side and the right side of the first storage part and comprise a left side shell formed by sequentially connecting a first vertical plate, a second vertical plate and a left side plate and a right side shell formed by sequentially connecting a first vertical plate, a second vertical plate and a right side plate; the second drawers are arranged in the left side shell and the right side shell; the second supporting plate is arranged below the second drawers; the second vertical plate is parallel to the left side plate, the first vertical plate is perpendicular to the left side plate, and the left side plate or the right side plate, the second vertical plate and the first vertical plate form a second storage part on the left side or the right side. The sheet storage device has the advantages that the second storage part is arranged and is arranged in a drawer form, sheets are placed and taken by drawing, the sheets are not prone to being damaged, and reliability and convenience are enhanced.

Description

Technical Field

[0001] The utility model belongs to the technical field of aerogel production, and in particular relates to a tool for preparing aerogel sheets. Background Art

[0002] In the field of materials science, sheet materials generally refer to soft, flat materials with a thickness ranging from 0.5 mm to several millimeters, and hard, flat materials with a thickness of approximately 0.5 mm or less. Due to their unique physical properties, these sheets are widely used in various industries such as construction, furniture, and automobiles.

[0003] Among these sheet materials, aerogel stands out. Aerogel is a porous, nanostructured solid material whose pores are filled with gas, resulting in an extremely low density and a very high specific surface area. This gives aerogel sheets excellent thermal and sound insulation properties, low thermal conductivity, and excellent chemical stability.

[0004] However, the preparation process of aerogel sheets is fraught with challenges. First, the fiber substrate must be cut to the appropriate size and then placed in a reactor for reaction. During this process, parameters such as reaction time, temperature, and pressure must be precisely controlled to ensure the production of high-quality aerogel sheets.

[0005] To improve production efficiency, a sheet fixture was designed to store aerogel sheets and fully utilize the reactor's production capacity. However, as the reactor's radius increased, the existing sheet fixture could no longer meet the actual size and capacity requirements. Furthermore, the traditional fixture included a large number of vertical storage silos suspended from cabinet-type storage silos, which were prone to falling off during use, affecting production efficiency.

[0006] Therefore, it is of great significance to urgently develop a tooling for preparing aerogel sheets that can not only meet the production needs of aerogel sheets, but also ensure the safety and stability of the production process. Utility Model Content

[0007] The purpose of the utility model is to meet actual needs and provide a tool for preparing aerogel sheets. A second storage part is provided, and the second storage part is in the form of a drawer. The sheets can be put in and taken out by pulling out, which is not easy to scratch or damage the sheets, thereby enhancing the reliability and convenience of actual use and improving the output. Only one hanging storage part is used, and the other parts are designed to be fixed. Compared with the three hanging storage parts in the prior art, the tool is more convenient and reduces the risk of easy falling caused by too many hanging storage parts.

[0008] In order to achieve the above-mentioned purpose of the utility model, the purpose of the utility model is to provide a tool for preparing aerogel sheets, the tool is used to carry the sheets, and place the sheets in the reactor, at least comprising: the first storage part located in the middle position includes a central shell composed of a left side plate, a right side plate and a rear side plate connected in sequence, the left side plate, the right side plate and the rear side plate are all located on a vertical plane, a plurality of first drawers are provided in the vertical direction inside the central shell, and a first support plate connected to the central shell is provided below each first drawer; the front surface of the central shell is an opening for the first drawer to enter and exit; the first drawers are located on the left and right sides of the first storage part The second material storage part on the side, the second material storage part includes: a left shell composed of a first vertical plate, a second vertical plate and a left side plate connected in sequence, and a right shell composed of a first vertical plate, a second vertical plate and a right side plate connected in sequence; a plurality of second drawers are arranged in the left shell and the right shell, and a second support plate connected to the left shell and the right shell is provided under each second drawer; a second vertical plate parallel to the left plate and a first vertical plate perpendicular to the left plate, the left plate, the second vertical plate and the first vertical plate are connected in sequence to form the second material storage part on the left; the right plate, the second vertical plate and the first vertical plate are connected in sequence to form the second material storage part on the right.

[0009] In the above-mentioned solution based on the tooling for preparing aerogel sheets, a third material storage portion is provided on the outer side of each second material storage portion.

[0010] In the above-mentioned scheme of tooling for preparing aerogel sheets, the third material storage section includes: two parallel third vertical plates extending from the second vertical plate; a plurality of third support plates arranged at intervals along the height direction between the two third vertical plates; and a fourth vertical plate arranged on the outer side of the two third vertical plates for shielding the internal space of the third material storage section.

[0011] In the above-mentioned tooling scheme for preparing aerogel sheets, one side end of the fourth vertical plate is rotatably connected to the edge of any third vertical plate, and the other side end of the fourth vertical plate is connected to the edge of another third vertical plate by a snap fastener.

[0012] In the above-mentioned scheme of tooling for preparing aerogel sheets, it also includes a hanging storage part that can be hung at the entrance and exit opening of the first drawer; the hanging storage part includes a hanging axis and a warehouse body with a storage space inside, the warehouse body is a box body with a flip-up warehouse door, and the interior of the hanging storage part is provided with several horizontal plates in sequence along the height direction.

[0013] In the above-mentioned solution of the tooling for preparing aerogel sheets, the first drawer and the second drawer are provided with a handle on the outside for easy pulling.

[0014] In the above-mentioned solution of the tooling for preparing aerogel sheets, a fourth material storage portion is provided on the outer side of the rear side plate.

[0015] In the above-mentioned scheme of tooling for preparing aerogel sheets, the fourth material storage section includes: two parallel fifth vertical plates extending from the rear side plate; a plurality of fourth support plates arranged at intervals along the height direction between the two fifth vertical plates; and a sixth vertical plate arranged on the outer side of the two fifth vertical plates for shielding the internal space of the fourth material storage section.

[0016] The above-mentioned tooling scheme for preparing aerogel sheets also includes: a top plate fixed at the upper end of the first material storage part and matching the cross-sectional shape of the reactor; a bottom plate fixed at the lower end of the first material storage part and matching the cross-sectional shape of the reactor; channel steels placed crosswise on the top plate; and a lifting ring arranged in the middle of the channel steel.

[0017] In the above-mentioned solution of tooling for preparing aerogel sheets, small holes are provided at the bottom of the first drawer, the first support plate, the second drawer, and the second support plate.

[0018] The advantages and positive effects of this application are:

[0019] (1) The present application sets up a second storage section on both sides of the first storage section. The second storage section adopts a drawer-type design. The sheet can be easily placed and taken out by pulling out the drawer. This not only avoids scratches and damage to the sheet during operation, improves the reliability and convenience of actual use, but also greatly improves production efficiency.

[0020] (2) A third storage section is provided outside the first and second storage sections, making full use of the remaining space on the side of the equipment, and adopting a rotary opening method, which is simple to operate, convenient and fast. In addition, only one hanging storage section is used in this application, while the other sections are designed to be fixed. Compared with the three hanging storage sections in the prior art, our design is more user-friendly and reduces the risk of easy falling caused by too many hanging storage sections.

[0021] (3) After experimental verification, this application is applicable to reactors with a diameter of 1000 mm and can produce products with larger specifications and sizes; it improves production efficiency, reduces operational risks, and provides a wider range of product specifications for the production of large reactors.

[0022] In summary, this application's innovations in storage unit design are reflected in three aspects: first, the drawer-style design of the second storage unit is optimized, improving the convenience and reliability of sheet material placement and retrieval; second, the side space is fully utilized to provide a rotating third storage unit, simplifying the operation process; and third, the number of hanging storage units is reduced, reducing operational risks. This series of innovative designs makes this application more reliable and convenient in practical applications, providing strong support for large-scale reactor production. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0024] Figure 1 A schematic diagram of the three-dimensional structure of a tool for preparing an aerogel sheet provided in an embodiment of the present utility model is shown;

[0025] Figure 2 A front view of a tool for preparing an aerogel sheet provided in an embodiment of the present utility model is shown;

[0026] Figure 3 A top view of a tool for preparing an aerogel sheet provided in an embodiment of the present utility model is shown;

[0027] Figure 4 The figure shows a transverse cross-sectional view of a tool for preparing an aerogel sheet provided by an embodiment of the present utility model.

[0028] In the figure, 1. first material storage section; 11. first drawer; 12. first support plate; 2. second material storage section; 21. second drawer; 22. first vertical plate; 23. second vertical plate; 24. second support plate; 3. third material storage section; 31. third vertical plate; 32. third support plate; 33. fourth vertical plate; 4. hanging material storage section; 41. warehouse body; 42. warehouse door; 43. hanging axis; 44. horizontal plate; 5. fourth material storage section; 51. fifth vertical plate; 52. fourth support plate; 53. sixth vertical plate; 6. top plate; 7. bottom plate; 8. channel steel; 9. lifting ring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second" and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0032] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal communication between two components. A person skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0033] See also Figures 1 to 4 ;

[0034] First embodiment

[0035] The utility model provides a tool for preparing an aerogel sheet, a tool for preparing an aerogel sheet, the tool is used to carry the sheet to be placed in a reactor, and at least includes:

[0036] The first storage portion 1 located in the middle includes a central housing composed of a left side panel, a right side panel, and a rear side panel connected in sequence. The left side panel, the right side panel, and the rear side panel are all located on a vertical plane. A plurality of first drawers 11 are vertically arranged inside the central housing. A first support plate 12 connected to the central housing is provided below each first drawer 11. The front surface of the central housing is an opening for the first drawer 11 to enter and exit.

[0037] The first support plate 12 is used to support the first drawer 11. A slideway can be provided on the first support plate 12 to facilitate the entry and exit of the second drawer. The first drawer is used to store sheets. A pull-out method is used for access, which helps to reduce the probability of damage.

[0038] The second material storage part 2 is located on the left and right sides of the first material storage part 1, and the second material storage part 2 includes:

[0039] The left side shell is composed of the first vertical plate 22, the second vertical plate 23 and the left side plate connected in sequence.

[0040] The right side housing is composed of the first vertical plate 22, the second vertical plate 23 and the right side plate connected in sequence;

[0041] A plurality of second drawers 21 are arranged in the left and right shells, and a second support plate 24 connected to the left and right shells is provided below each second drawer 21; a slide can be provided on the second support plate 24 to facilitate the entry and exit of the second drawer.

[0042] The second vertical plate 23 parallel to the left side plate and the first vertical plate 22 perpendicular to the left side plate, the left side plate, the second vertical plate 23, and the first vertical plate 22 are connected in sequence to form the second material storage part 2 on the left side; the right side plate, the second vertical plate 23, and the first vertical plate 22 are connected in sequence to form the second material storage part on the right side.

[0043] It should be noted that small holes can be opened at the bottom of the first drawer 11, the first support plate 12, the second drawer 21, and the second support plate 24 to facilitate full reaction of the sheet and improve reaction efficiency; the various components can be connected by fixed or detachable means, such as welding, threaded connection, etc.

[0044] In this application, the first drawer 11 is a large drawer, and the second drawer 24 is a small drawer, that is, small drawers are provided on both sides of the large drawer. If the height of the large drawer is the same as that of the small drawers, the number of small drawers is twice the number of large drawers. The number of drawers is not limited here, and can be satisfied as required. The arrangement of the drawers facilitates the operator to place and take out the sheets, and is not prone to scratching or damaging the sheets, thereby enhancing reliability and convenience in actual use and increasing production.

[0045] Second embodiment

[0046] Based on the content of the above embodiment, a third material storage portion 3 is provided on the outer side of each second material storage portion 2 .

[0047] The third storage part 3 includes:

[0048] Two parallel third vertical plates 31 extending from the second vertical plate 23;

[0049] A plurality of third support plates 32 are arranged between the two third vertical plates 31 at intervals along the height direction;

[0050] A fourth vertical plate 33 is provided outside the two third vertical plates 31 to shield the inner space of the third material storage portion 3 .

[0051] Among them, the third support plate 32 is used to support the sheet material, and the number of the third support plates 32 can be set according to actual conditions, such as 1, 2, 5, etc.; one side end of the fourth vertical plate 33 is rotatably connected to the edge of any third vertical plate 31, and the other side end of the fourth vertical plate 33 is connected to the edge of another third vertical plate 31 by a snap.

[0052] By releasing the buckle, the fourth vertical plate 33 can be flipped left and right to open and close the space inside the third storage part 3, making it easier for operators to place sheets. In a specific embodiment, the fourth vertical plate 33 can also be set to flip up and down.

[0053] The setting of the third material storage part 3 fully utilizes the remaining space on the side, improves the production capacity, and adopts a simple rotating opening method, which is easy to operate.

[0054] The present application also includes a hanging storage section 4 that can be hung at the entrance and exit opening of the first drawer 11; the hanging storage section 4 includes a hanging shaft 41 and a warehouse body 41 with a storage space inside, and the warehouse body 41 is a box body with a flip-up warehouse door 42. Several horizontal boards 44 are arranged in sequence along the height direction inside the hanging storage section 4.

[0055] Sheets can be placed on the upper end of the horizontal board 44, and the number of the third horizontal boards 44 can be designed according to actual conditions, such as 1, 2, or 5. The hanging storage part 4 is designed for situations where there is more remaining space at the drawer exit, and can be flexibly hung in a position with space, thereby improving productivity.

[0056] In the present application, a fourth material storage portion 5 may be provided on the outer side of the rear side plate.

[0057] The fourth material storage section 5 includes: two parallel fifth vertical plates 51 extending from the rear side plate; a plurality of fourth support plates 52 arranged at intervals along the height direction between the two fifth vertical plates 51; and a sixth vertical plate 53 arranged on the outer side of the two fifth vertical plates 51 for shielding the internal space of the fourth material storage section 5.

[0058] A sheet material may be placed on the upper end of the fourth support plate 52 . The number of the fourth support plates 52 is not specifically limited and is determined based on actual needs.

[0059] In addition, the first drawer 11 and the second drawer 24 are optimized, and a handle is provided on the outside of the drawer for easy pulling and fixing. The handle can be realized by a simple pin structure, which is not specifically limited here, and is based on meeting actual needs.

[0060] In this application, a steel trough can be set on the top of the tooling, and a lifting ring can be set in the middle of the steel trough. The high-strength structure of the steel trough provides stable supporting force, which facilitates the lifting and transportation operations of the tooling through the lifting ring.

[0061] In the present application, the rotational connection can be achieved by a bearing connection or a hinge connection, which will not be described in detail here.

[0062] Third embodiment

[0063] Based on the above, this application also includes:

[0064] A top plate 6 fixed to the upper end of the first material storage part 1 and matching the cross-sectional shape of the reactor; a bottom plate 7 fixed to the lower end of the first material storage part 1 and matching the cross-sectional shape of the reactor;

[0065] The channel steels 8 placed crosswise on the top plate 6 improve the strength of the structure; the lifting ring 9 provided in the middle of the channel steel 8 facilitates the lifting and installation.

[0066] Fourth embodiment

[0067] Based on the content of the above embodiment, the first drawers 11 are pulled out in sequence, and the aerogel sheets to be processed are filled into the drawers. After all the drawers are filled, that is, after the first storage part 1 is filled, the second storage part 2 can be filled.

[0068] After the second storage section is filled in the same way, the sheets to be processed are placed in the third storage section 3 and the fourth storage section 5, the buckles are opened, the sheets are stored until they are full, and the buckles are closed;

[0069] Open the door 42 of the hanging material storage part 4 and fill the sheets until it is full, and then hang the hanging material storage part 4 to the entrance and exit of the drawer of the first material storage part 1 through the hanging shaft.

[0070] Based on the above tooling, the reliability and convenience of actual use are enhanced, the output is increased, and it is more convenient.

[0071] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A tool for preparing an aerogel sheet, the tool being used to carry the sheet and place the sheet in a reactor, characterized in that: At least: The first material storage portion (1) located in the middle position comprises a central shell composed of a left side plate, a right side plate and a rear side plate connected in sequence, wherein the left side plate, the right side plate and the rear side plate are all located on a vertical plane, a plurality of first drawers (11) are arranged in the vertical direction inside the central shell, and a first support plate (12) connected to the central shell is arranged below each first drawer (11); the front surface of the central shell is an opening for the first drawers (11) to enter and exit; The second material storage part (2) is located on the left and right sides of the first material storage part (1), and the second material storage part (2) includes: The left side shell is composed of a first vertical plate (22), a second vertical plate (23) and a left side plate connected in sequence, A right side housing composed of a first vertical plate (22), a second vertical plate (23) and a right side plate connected in sequence; A plurality of second drawers (21) are arranged in the left shell and the right shell, and a second support plate (24) connected to the left shell and the right shell is provided below each second drawer (21); A second vertical plate (23) parallel to the left side plate and a first vertical plate (22) perpendicular to the left side plate, the left side plate, the second vertical plate (23) and the first vertical plate (22) are sequentially connected to form a second material storage portion (2) on the left side; and the right side plate, the second vertical plate (23) and the first vertical plate (22) are sequentially connected to form a second material storage portion (2) on the right side.

2. The tooling for preparing aerogel sheets according to claim 1, characterized in that: A third material storage portion (3) is provided on the outside of each second material storage portion (2).

3. The tooling for preparing aerogel sheets according to claim 2, characterized in that: The third material storage part (3) comprises: Two parallel third vertical plates (31) extending from the second vertical plate (23); A plurality of third support plates (32) are arranged at intervals along the height direction between the two third vertical plates (31); A fourth vertical plate (33) is provided outside the two third vertical plates (31) and is used to shield the inner space of the third material storage portion (3).

4. The tooling for preparing aerogel sheets according to claim 3, characterized in that: One side end of the fourth vertical plate (33) is rotatably connected to the edge of any third vertical plate (31), and the other side end of the fourth vertical plate (33) is connected to the edge of another third vertical plate (31) via a buckle.

5. The tooling for preparing aerogel sheets according to claim 1, characterized in that: The invention also comprises a hanging material storage part (4) which can be hung on the inlet and outlet opening of the first drawer (11); the hanging material storage part (4) comprises a hanging shaft (43) and a storage body (41) with a storage space inside; the storage body (41) is a box body with a reversible door (42); and a plurality of transverse plates (44) are sequentially arranged inside the hanging material storage part (4) along the height direction.

6. The tooling for preparing aerogel sheets according to claim 1, characterized in that: The outside of the first drawer and the second drawer is provided with a hand-held portion for easy pulling and drawing.

7. The tooling for preparing aerogel sheets according to claim 1, characterized in that: A fourth material storage portion (5) is provided on the outer side of the rear side plate.

8. The tooling for preparing aerogel sheets according to claim 7, characterized in that: The fourth material storage part (5) comprises: Two parallel fifth vertical plates (51) extending from the rear side plates; A plurality of fourth support plates (52) are arranged between the two fifth vertical plates (51) at intervals along the height direction; A sixth vertical plate (53) is provided outside the two fifth vertical plates (51) and is used to shield the inner space of the fourth material storage portion (5).

9. The tooling for preparing aerogel sheets according to claim 1, characterized in that: Also includes: A top plate (6) fixed to the upper end of the first material storage portion (1) and matching the cross-sectional shape of the reactor; A bottom plate (7) fixed at the lower end of the first material storage portion (1) and matching the cross-sectional shape of the reactor; Channel steels (8) placed crosswise on the top plate (6); A lifting ring (9) is provided in the middle of the channel steel (8).

10. The tooling for preparing aerogel sheets according to claim 1, characterized in that: Small holes are provided at the bottoms of the first drawer (11), the first support plate (12), the second drawer (21), and the second support plate (24).

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