Green concrete construction equipment for cast-in-place forming

Through the on-site casting and forming green concrete construction equipment, the problems of transportation damage and high costs of prefabricated slope protection bricks are solved, the quality controllable and transportation cost savings of slope protection bricks are achieved, and the practicality and automation of construction equipment are improved.

CN223186711UActive Publication Date: 2025-08-05CHINA RAILWAY 18TH BUREAU GRP ENVIRONMENTAL PROTECTION TECH ENG CO LTD
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Patent Information

Application Number
CN202422274490.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-05
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing prefabricated slope protection bricks are easily damaged during transportation and are costly, making it difficult to ensure the quality of on-site construction.

Method used

Design a green concrete construction equipment for on-site casting molding, including mounting frames, vibration mechanisms, lifting mechanisms and mold frames, which can stir and mold slope protection bricks on site to reduce transportation damage and improve quality control.

Benefits of technology

The quality of on-site cast slope protection bricks is achieved to reduce transportation costs, avoid damage to prefabricated slope protection bricks, and improve the practicality and automation of construction equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cast-in-place green concrete construction device which comprises a mounting frame and a hydraulic station, a plurality of locking universal wheels are arranged at the lower end of the mounting frame, a vibration mechanism used for vibrating concrete is arranged in the mounting frame, the vibration mechanism comprises a plurality of damping assemblies arranged at the bottom in the mounting frame, and the damping assemblies are connected with the hydraulic station. The multiple damping assemblies are jointly provided with an installation frame, a mold frame is arranged on the installation frame, and a vibration motor is arranged at the lower end of the installation frame. The vibrating mechanism is arranged, slope protection bricks can be obtained on site after stirred concrete is poured into the equipment, the quality of the slope protection bricks poured on site is more controllable, the proportion, stirring and pouring quality of the concrete can be monitored in real time, the situation that the quality of the concrete is affected due to damage in the transportation and installation process can be avoided, in addition, the transportation cost can be saved, and the production efficiency is improved. Therefore, the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of greening concrete construction equipment, in particular to greening concrete construction equipment that is cast on site. Background Art

[0002] In municipal greening and water conservancy projects, the slopes on both sides of the river are subject to greater hydraulic erosion and have high anti-seepage requirements. Concrete panel slope protection is usually used for protection. These slope protections include skeleton slope protection, slope protection bricks, etc.

[0003] In the existing technology, many slope protection bricks are mostly prefabricated slope protection bricks. This type of slope protection bricks is widely used because it is prefabricated in a workshop or factory in advance, which saves the concrete solidification time. However, some slope protection bricks are large in size, so they take up a lot of space during transportation. Compared with the transportation of various concrete raw materials, the transportation cost is high. The bricks may also be damaged due to collision, extrusion, etc., affecting their use. Therefore, it is necessary to design a greening concrete construction equipment that can be cast on site to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a greening concrete construction equipment that is cast on site.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A greening concrete construction equipment for on-site casting includes a mounting frame and a hydraulic station, a plurality of locking universal wheels are provided at the lower end of the mounting frame, a vibration mechanism for vibrating concrete is provided in the mounting frame, the vibration mechanism includes a plurality of shock-absorbing components arranged at the bottom of the mounting frame, a mounting frame is commonly provided on the plurality of shock-absorbing components, a mold frame is provided on the mounting frame, a vibration motor is provided at the lower end of the mounting frame, a lifting plate is installed at the bottom of the mounting frame through a plurality of second hydraulic cylinders, a plurality of top plates are provided at the upper end of the lifting plate, a cover plate is installed at the top of the mounting frame through two first hydraulic cylinders, and lifting mechanisms for lifting concrete are provided on both side walls of the mounting frame.

[0007] Preferably, the lifting mechanism includes a conveying pipe arranged on the side wall of the mounting frame, the conveying pipe is provided with a driving motor, the output shaft of the driving motor is fixedly connected to the dragon rod, and the conveying pipe is provided with a feeding hopper connected to the interior thereof.

[0008] Preferably, two mounting plates are fixedly connected to the side walls of the mounting frame, and a rotating frame is commonly provided on the side walls of the two mounting plates, and a push plate is installed on the inner wall of the rotating frame via a third hydraulic cylinder.

[0009] Preferably, two side walls of the mounting plates are provided with rotating shafts, and the rotating shafts are fixedly connected to the rotating frame.

[0010] Preferably, an insertion rod is provided through the side wall of the mounting plate, and the cross section of the insertion rod is rectangular.

[0011] Preferably, a material guide plate is provided on the inner wall of the mounting frame, and the material guide plate is arranged at an angle.

[0012] Preferably, both side walls of the mounting frame are provided with limiting grooves, limiting plates are provided in the limiting grooves, and the limiting plates are fixedly connected to the material guide plate.

[0013] Preferably, two side walls of the mounting frame are each provided with two horizontal plates, a fourth hydraulic cylinder is provided at the lower end of the horizontal plate, and a buffer plate is fixedly connected to the output end of the fourth hydraulic cylinder.

[0014] Preferably, a mounting ring is fixedly connected to the side wall of the conveying pipe, a discharge plate is provided at the lower end of the mounting ring, and a plurality of bolts are provided on the mounting ring.

[0015] The present invention has the following beneficial effects:

[0016] 1. This device is equipped with a vibration mechanism. After the mixed concrete is poured into the equipment, slope protection bricks can be obtained on site. The quality of the slope protection bricks cast on site is more controllable. The proportion, mixing and pouring quality of the concrete can be monitored in real time. It can also avoid damage during transportation and installation that affects its quality. In addition, it can save transportation costs, thereby improving the practicality of the device.

[0017] 2. This device is equipped with a lifting mechanism, which can transport the mixed concrete into the mold frame through the conveying pipe. There is no need to lift the concrete one shovel at a time, thus reducing the labor intensity of workers;

[0018] 3. The device is provided with a push plate, etc., which can be extended through the output end of the third hydraulic cylinder, so that the push plate pushes the slope protection bricks ejected from the mold frame down the mold frame, eliminating the need to manually pull out the slope protection bricks, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural diagram of a greening concrete construction equipment for on-site casting proposed by the utility model;

[0020] Figure 2 This is a side view of a greening concrete construction equipment for on-site casting proposed by the utility model;

[0021] Figure 3 This is another side view of the on-site cast greening concrete construction equipment proposed by the present invention;

[0022] Figure 4 This is a top view of a greening concrete construction equipment for on-site casting proposed by the utility model.

[0023] In the figure: 1 mounting frame, 2 first hydraulic cylinder, 3 cover plate, 4 mold frame, 5 top plate, 6 lifting plate, 7 mounting frame, 8 second hydraulic cylinder, 9 shock absorption assembly, 10 vibration motor, 11 hydraulic station, 12 locking universal wheel, 13 guide plate, 14 mounting plate, 15 rotating frame, 16 third hydraulic cylinder, 17 drive motor, 18 dragon rod, 19 conveying pipe, 20 feed hopper, 21 push plate, 22 insertion rod, 23 fourth hydraulic cylinder, 24 buffer plate, 25 limit plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] Reference Figure 1-4 A greening concrete construction equipment for on-site casting includes a mounting frame 1 and a hydraulic station 11. A plurality of locking universal wheels 12 are provided at the lower end of the mounting frame 1. A vibration mechanism for vibrating concrete is provided in the mounting frame 1. The vibration mechanism includes a plurality of shock-absorbing components 9 (including shock-absorbing springs and dampers) arranged at the bottom of the mounting frame 1. A mounting frame 7 is commonly provided on the plurality of shock-absorbing components 9. A mold frame 4 is provided on the mounting frame 7. The mold frame 4 is a prior art in the field of slope protection brick machines, so it will not be described in detail. A vibration motor 10 is provided at the lower end of the mounting frame 7. A lifting plate 6 is installed at the bottom of the mounting frame 7 through a plurality of second hydraulic cylinders 8. A plurality of top plates 5 are provided on the upper end of the lifting plate 6. A cover plate 3 is installed at the top of the mounting frame 1 through two first hydraulic cylinders 2.

[0026] Both side walls of the mounting frame 1 are provided with a lifting mechanism for lifting concrete, and the lifting mechanism includes a conveying pipe 19 arranged on the side wall of the mounting frame 1, and a driving motor 17 is provided on the conveying pipe 19, and the output shaft of the driving motor 17 is fixedly connected to a patterned rod 18, and a feed hopper 20 connected to the interior of the conveying pipe 19 is provided, and a sealing cover is provided on the feed hopper 20. As shown in the figure, a discharge pipe is provided on the conveying pipe 19, and the discharge pipe is a corrugated pipe with a valve provided thereon, and the discharge pipe is not shown in the figure.

[0027] In the utility model, two mounting plates 14 are fixedly connected to the side walls of the mounting frame 1, and the side walls of the two mounting plates 14 are jointly provided with a rotating frame 15. The inner wall of the rotating frame 15 is installed with a push plate 21 through a third hydraulic cylinder 16. The push plate 21 can automatically push the slope protection bricks ejected from the mold frame 4 out of the mounting frame 1 by extending the output end of the third hydraulic cylinder 16.

[0028] In the present invention, the side walls of the two mounting plates 14 are provided with rotating shafts, which are fixedly connected to the rotating frame 15, so that the rotating frame 15 can be stored on one side of the mounting frame 1 when the device is moved, so that the mounting frame 1 occupies less space and is easy to move.

[0029] In the present invention, an insertion rod 22 is provided through the side wall of the mounting plate 14. The insertion rod 22 has a rectangular cross section, so that the rotating frame 15 does not need to be manually supported to keep it horizontal, thereby improving the degree of automation of the device.

[0030] In the present invention, a guide plate 13 is provided on the inner wall of the mounting frame 1. The guide plate 13 is tilted to catch and guide the slope protection bricks pushed out by the push plate 21, eliminating the need to manually remove the slope protection bricks one by one.

[0031] In the present invention, both side walls of the mounting frame 1 are provided with limiting grooves, in which limiting plates 25 are provided. The limiting plates 25 are fixedly connected to the guide plate 13 so that the guide plate 13 can be disassembled, making it convenient to move the equipment.

[0032] In the utility model, two horizontal plates are provided on both side walls of the mounting frame 1, and a fourth hydraulic cylinder 23 is provided at the lower end of the horizontal plate. The output end of the fourth hydraulic cylinder 23 is fixedly connected to a buffer plate 24, which can be extended by the output end of the fourth hydraulic cylinder 23 so that the buffer plate 24 is placed on the ground to provide support for the mounting frame 1.

[0033] In the present invention, a mounting ring is fixedly connected to the side wall of the conveying pipe 19, a discharge plate is provided at the lower end of the mounting ring, and a plurality of bolts are provided on the mounting ring. The mounting ring and the discharge plate are shown in the figure, which can discharge the residual concrete in the conveying pipe 19 to avoid residue.

[0034] In the initial state, the mounting frame 1 is moved to the slope protection construction site.

[0035] During use, the operator mixes lime, aggregate and water near the mounting frame 1 into concrete (the mixing ratio is the same as that of the concrete raw materials of the slope protection machine), and pours the concrete into the two forming grooves of the mold frame 4 with a shovel. During this period, the vibration motor 10 is started to make the concrete spread all over the mold frame 4. The two first hydraulic cylinders 2 are started, and the cover plate 3 presses down the concrete in the mold frame 4, so that the concrete is compressed and formed into green slope protection bricks in the mold frame 4. After the cover plate 3 is reset, the output end of the second hydraulic cylinder 8 extends, and the lifting plate 6 drives multiple top plates 5 to move upward , the two slope protection bricks in the mold frame 4 can be pushed out of the mold frame 4, and the operator can take the slope protection bricks out of the mold frame 4 and place them on the slope. During the process, the slope protection bricks can be poured on site, and the on-site pouring quality can be more controlled. The proportion, mixing and pouring quality of the concrete can be monitored in real time to ensure that the strength and durability of the slope protection bricks meet the design requirements and avoid damage that may occur during transportation and installation, which affects its quality. In addition, transportation costs can be saved, and there is no need to transport prefabricated slope protection bricks to the construction site, which reduces losses and costs during transportation;

[0036] The mixed concrete can be poured into the feed hopper 20, and the drive motor 17 is started. The output shaft of the drive motor 17 drives the dragon rod 18 to rotate, and the dragon rod 18 transports the concrete upward. The discharge pipe is inserted into the mold frame 4, so that the concrete is automatically poured into the mold frame 4, and there is no need to lift the concrete one shovel at a time.

[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and practical concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A greening concrete construction device for on-site casting, comprising a mounting frame (1) and a hydraulic station (11), characterized in that: The lower end of the mounting frame (1) is provided with a plurality of locking universal wheels (12), and the mounting frame (1) is provided with a vibration mechanism for vibrating concrete, the vibration mechanism including a plurality of shock-absorbing components (9) arranged at the bottom of the mounting frame (1), a mounting frame (7) is provided on the plurality of shock-absorbing components (9), a mold frame (4) is provided on the mounting frame (7), a vibration motor (10) is provided at the lower end of the mounting frame (7), a lifting plate (6) is installed at the bottom of the mounting frame (7) through a plurality of second hydraulic cylinders (8), a plurality of top plates (5) are provided at the upper end of the lifting plate (6), a cover plate (3) is installed at the top of the mounting frame (1) through two first hydraulic cylinders (2), and both side walls of the mounting frame (1) are provided with a lifting mechanism for lifting concrete.

2. The on-site cast greening concrete construction equipment according to claim 1, characterized in that: The lifting mechanism comprises a conveying pipe (19) arranged on the side wall of the mounting frame (1), a driving motor (17) is provided on the conveying pipe (19), an output shaft of the driving motor (17) is fixedly connected to a dragon rod (18), and a feeding hopper (20) is provided on the conveying pipe (19) and is communicated with the interior thereof.

3. The on-site cast greening concrete construction equipment according to claim 2, characterized in that: The side walls of the mounting frame (1) are fixedly connected to two mounting plates (14), and the side walls of the two mounting plates (14) are jointly provided with a rotating frame (15). The inner wall of the rotating frame (15) is provided with a push plate (21) via a third hydraulic cylinder (16).

4. The on-site cast greening concrete construction equipment according to claim 3, characterized in that: The side walls of the two mounting plates (14) are provided with rotating shafts, and the rotating shafts are fixedly connected to the rotating frame (15).

5. The on-site cast greening concrete construction equipment according to claim 4, characterized in that: An insertion rod (22) is provided through the side wall of the mounting plate (14), and the insertion rod (22) has a rectangular cross section.

6. The on-site cast greening concrete construction equipment according to claim 1, characterized in that: A material guide plate (13) is provided on the inner wall of the mounting frame (1), and the material guide plate (13) is arranged at an angle.

7. The on-site cast greening concrete construction equipment according to claim 6, characterized in that: Both side walls of the mounting frame (1) are provided with limiting grooves, wherein limiting plates (25) are provided in the limiting grooves, and the limiting plates (25) are fixedly connected to the material guide plate (13).

8. The on-site cast greening concrete construction equipment according to claim 1, characterized in that: Two side walls of the mounting frame (1) are each provided with two horizontal plates, a fourth hydraulic cylinder (23) is provided at the lower end of the horizontal plate, and a buffer plate (24) is fixedly connected to the output end of the fourth hydraulic cylinder (23).

9. The on-site cast greening concrete construction equipment according to claim 2, characterized in that: A mounting ring is fixedly connected to the side wall of the delivery pipe (19), a discharge plate is provided at the lower end of the mounting ring, and a plurality of bolts are provided on the mounting ring.