Rubber raw material processing mechanism for rubber asphalt production

By introducing screening and dust removal mechanisms into the rubber asphalt production device, the problem of unqualified particles and dust dispersed in the rubber particles after crushing is solved, efficient screening and dust removal is achieved, and the quality and operational safety of rubber particles are improved.

CN223186796UActive Publication Date: 2025-08-05SHAANXI TRAFFIC CONTROL TECH DEV GRP CO LTD
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Patent Information

Application Number
CN202422482484.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing rubber asphalt production equipment is doped with a large number of unqualified particles in the rubber particles after crushing, and dust is spread during the crushing process, affecting the health of the operators.

Method used

A rubber raw material processing mechanism for rubber asphalt production is designed, including a screening mechanism and a dust removal mechanism. Components such as crushing rollers, guide plates, rubber filters, servo motors and air pumps are used to realize the screening and dust collection of rubber particles.

Benefits of technology

It effectively improves the quality of rubber particles, prevents dust from spreading, protects the health of operators, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber asphalt production, and discloses a rubber raw material processing mechanism for rubber asphalt production, which comprises a shell, a screening mechanism is arranged in the shell, and a dust removal mechanism is arranged on the left side of the shell; the screening mechanism comprises a discharging opening, the discharging opening is formed in the left side face of the shell, two smashing rollers are rotationally connected into the shell, a material guide plate is fixedly connected to the inner wall of the shell, and a rubber filter screen is arranged in the shell. According to the rubber raw material processing mechanism for rubber asphalt production, the capacity of screening and collecting rubber particles is achieved, the problem that a large number of unqualified particle raw materials are doped in the crushed rubber particles is solved, the quality of the processed rubber particle raw materials is effectively improved, the capacity of collecting dust can also be achieved, and the service life of the rubber particles is prolonged. And dust is prevented from diffusing to the surrounding air in the crushing process, the situation that operators inhale the dust for a long time and hurt the body is avoided, and the effect of improving the practicability of the device is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber asphalt production, in particular to a rubber raw material processing mechanism for rubber asphalt production. Background Art

[0002] Rubber asphalt is made by first processing waste tire raw materials into rubber particles, adding a variety of high polymer modifiers, and then fully melting and expanding with base asphalt under high temperature conditions. It is mainly used in stress absorption layers and surface layers in road structures. During the production of rubber asphalt, the waste rubber raw materials need to be sheared into suitable fine particles so that they can fully react when mixed with base asphalt.

[0003] The existing utility model with authorization announcement number CN220146420U discloses a raw material crushing device for rubber processing, including a crushing shell, both sides of the inside of the crushing shell are rotatably connected to rotating rollers, one end of the two rotating rollers passes through the crushing shell and is fixedly connected to connecting columns, and the surfaces of the two connecting columns are fixedly installed with linkage gears, and the other end of one of the rotating rollers is fixedly connected to the output end of the first motor.

[0004] By adopting the above technical solution, a cleaning scraper is provided to move on the inner wall of the discharge pipe to clean the rubber raw materials remaining on the inner wall of the discharge pipe, thereby preventing the discharge pipe from being blocked and affecting the normal discharge speed, and also avoiding waste of resources. However, the above technical solution does not have the ability to screen and collect rubber particles. After crushing, a large amount of unqualified particle raw materials will be mixed in the rubber particles, which seriously reduces the quality of the processed rubber particle raw materials. At the same time, during the processing, the dust cannot be collected. The dust generated during the crushing process will diffuse into the surrounding air. Long-term inhalation by the operator will cause damage to the body, reducing the practicality of the device.

[0005] Therefore, those skilled in the art provide a rubber raw material processing mechanism for producing rubber asphalt to solve the problems raised in the above background technology. Utility Model Content

[0006] The purpose of the present utility model is to provide a rubber raw material processing mechanism for producing rubber asphalt, so as to solve the problems raised in the above background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A rubber raw material processing mechanism for producing rubber asphalt, comprising a housing, a screening mechanism disposed inside the housing, and a dust removal mechanism disposed on the left side of the housing;

[0009] The screening mechanism includes a discharge port, the discharge port is provided with a left side of a shell, two crushing rollers are rotatably connected to the interior of the shell, a guide plate is fixedly connected to the inner wall of the shell, a rubber filter is provided inside the shell, an auxiliary block is fixedly connected to the inner wall of the shell, a reset block is slidably connected to the interior of the auxiliary block, the back side of the reset block is fixedly connected to the front side of the rubber filter, a collecting box and a moving block are respectively slidably connected to the interior of the shell, the front side of the moving block is fixedly connected to the back side of the rubber filter, and two fixed blocks are fixedly connected to the back side of the shell, the interiors of the two fixed blocks are jointly rotatably connected to a cam, and the top end of the cam is fixedly connected to a servo motor;

[0010] The dust removal mechanism includes an auxiliary box, the right side of the auxiliary box is fixedly connected to the left side of the outer shell, the interior of the auxiliary box is slidably connected to a dust storage box, the interior of the dust storage box is snapped with a dust filter plate, the bottom surface of the auxiliary box is fixedly connected to an air pump, the upper surface of the auxiliary box is fixedly connected to an exhaust pipe, and the right end of the exhaust pipe is fixedly connected to the left side of the outer shell.

[0011] As a further solution of the present invention: the left end of each of the crushing rollers is fixedly connected to a forward and reverse motor, and the upper surface of the shell is fixedly connected to a feed pipe.

[0012] As a further solution of the present invention: two groups of supporting legs are fixedly connected to the bottom surface of the shell, and the outer surface of each group of supporting legs is fixedly connected to a firm block.

[0013] As a further solution of the present invention: two reset springs are fixedly connected to the inner wall of the auxiliary block, and one end of each reset spring close to the reset block is fixedly connected to the front surface of the reset block.

[0014] As a further solution of the present invention: a sliding block is fixedly connected to the bottom surface of the collection box, and the sliding block is slidably connected to the inside of the shell.

[0015] As a further solution of the present invention: the fixed block and the exterior of the servo motor are jointly covered with a protective shell, and the front side of the protective shell is fixedly connected to the back side of the outer shell.

[0016] As a further solution of the present invention: an auxiliary bearing is sleeved on the outer surface of the cam, and the auxiliary bearing is embedded in the interior of one of the fixed blocks.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model is provided with a discharge port, a crushing roller, a guide plate, a rubber filter, an auxiliary block, a reset block, a collection box, a moving block, a fixed block, a cam and a servo motor. The rubber raw material can be filled into the shell, and then crushed by two crushing rollers. At the same time, the guide plate is used to transport the crushed raw material to the leftmost side of the rubber filter. The servo motor is then used to drive the cam to rotate, so that the cam intermittently pushes the moving block to move, and then drives the rubber filter and the reset block to shake left and right in the shell, so as to screen the surface raw material, so that the raw material that meets the size falls into the collection box, and the raw material that does not meet the size will be shaken out of the shell by the slight slope of the rubber filter and the cooperation of the discharge port, so as to realize the separation of rubber particles. The screening and collection capabilities solve the problem of a large amount of unqualified granular raw materials mixed in the rubber particles after crushing, and effectively increase the quality of the rubber particle raw materials after processing. By providing an auxiliary box, a dust storage box, a dust filter plate, an air pump and an exhaust pipe, the air in the auxiliary box can be extracted by the air pump to put it in a negative pressure state. At this time, the air mixed with dust in the outer shell can be extracted into the dust storage box through the exhaust pipe, and the dust can be filtered into the dust storage box by relying on the dust filter plate, and the excess air is discharged through the exhaust pipe, so that the dust has the ability to be collected, preventing dust from diffusing into the surrounding air during the crushing process, and avoiding long-term inhalation of the operator and causing damage to the body, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a rubber raw material processing mechanism for producing rubber asphalt;

[0020] Figure 2 This is a schematic diagram of the cutaway three-dimensional structure of the outer shell of a rubber raw material processing mechanism for producing rubber asphalt;

[0021] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of an auxiliary box in a rubber raw material processing mechanism for producing rubber asphalt;

[0022] Figure 4 This is a schematic diagram of the rear view and sectional three-dimensional structure of a protective shell in a rubber raw material processing mechanism for rubber asphalt production.

[0023] In the figure: 1. Shell; 2. Screening mechanism; 201. Discharge port; 202. Crushing roller; 203. Guide plate; 204. Rubber filter; 205. Auxiliary block; 206. Reset block; 207. Collecting box; 208. Moving block; 209. Fixed block; 210. Cam; 211. Servo motor; 3. Dust removal mechanism; 301. Auxiliary box; 302. Dust storage box; 303. Dust filter plate; 304. Air pump; 305. Exhaust pipe; 4. Reset spring; 5. Forward and reverse motor; 6. Feed pipe; 7. Support leg; 8. Fixing block; 9. Sliding block; 10. Protective shell; 11. Auxiliary bearing. DETAILED DESCRIPTION

[0024] See also Figure 1-4 A rubber raw material processing mechanism for producing rubber asphalt includes a housing 1, a screening mechanism 2 is provided inside the housing 1, and a dust removal mechanism 3 is provided on the left side of the housing 1;

[0025] The screening mechanism 2 includes a discharge port 201, which is opened on the left side of the shell 1. Two crushing rollers 202 are rotatably connected to the inside of the shell 1. The left end of each crushing roller 202 is fixedly connected to a forward and reverse motor 5. The upper surface of the shell 1 is fixedly connected to a feed pipe 6. The two forward and reverse motors 5 respectively drive the two crushing rollers 202 to rotate in opposite directions, thereby providing power for the crushing rollers 202 to increase the crushing effect. At the same time, the feed pipe 6 can increase the convenience of adding raw materials to the shell 1.

[0026] The inner wall of the shell 1 is fixedly connected with a material guide plate 203, and a rubber filter screen 204 is arranged inside the shell 1. The inner wall of the shell 1 is fixedly connected with an auxiliary block 205, and the interior of the auxiliary block 205 is slidably connected with a reset block 206. The back of the reset block 206 is fixedly connected to the front of the rubber filter screen 204, and the inner wall of the auxiliary block 205 is fixedly connected with two reset springs 4. The end of each reset spring 4 close to the reset block 206 is fixedly connected to the front of the reset block 206. The reset block 206 is continuously pushed to move by the telescopic force of the reset spring 4 itself, so that the reset block 206 can achieve the reset ability, thereby improving the effect of vibrating the rubber filter screen 204.

[0027] The interior of the shell 1 is slidingly connected to a collection box 207 and a moving block 208, and the bottom surface of the collection box 207 is fixedly connected to a sliding block 9, which is slidingly connected to the interior of the shell 1. The sliding block 9 can move simultaneously with the collection box 207, and relies on the friction generated by itself on the shell 1 during the movement to improve the stability of the collection box 207 during movement, thereby increasing the stability of the device.

[0028] The front of the moving block 208 is fixedly connected to the back of the rubber filter 204, and two fixed blocks 209 are fixedly connected to the back of the outer shell 1. The fixed blocks 209 and the outside of the servo motor 211 are jointly covered with a protective shell 10. The front of the protective shell 10 is fixedly connected to the back of the outer shell 1. The protective shell 10 can provide a protective effect for the fixed block 209 and the servo motor 211 to avoid injuries to people when they are not paying attention. At the same time, it can also prevent dust from entering the inside of the servo motor 211, thereby increasing the durability of the device.

[0029] The two fixed blocks 209 are internally connected to a cam 210 for common rotation. The top of the cam 210 is fixedly connected to a servo motor 211. The outer surface of the cam 210 is sleeved with an auxiliary bearing 11, which is embedded in one of the fixed blocks 209. The auxiliary bearing 11 can effectively reduce the friction generated by the cam 210 during rotation, making the cam 210 more sensitive during rotation. It can also reduce the wear of the cam 210 and increase the service life of the cam 210.

[0030] The dust removal mechanism 3 includes an auxiliary box 301, the right side of the auxiliary box 301 is fixedly connected to the left side of the outer shell 1, the interior of the auxiliary box 301 is slidably connected to the dust storage box 302, the interior of the dust storage box 302 is clamped with a dust filter plate 303, the bottom surface of the auxiliary box 301 is fixedly connected to the air pump 304, the upper surface of the auxiliary box 301 is fixedly connected to the exhaust pipe 305, the right end of the exhaust pipe 305 is fixedly connected to the left side of the outer shell 1, and two groups of support legs 7 are fixedly connected to the bottom surface of the outer shell 1. The outer surface of each group of support legs 7 is fixedly connected to a firm block 8. The support legs 7 can increase the height of the outer shell 1 and increase the moisture-proof ability of the outer shell 1. At the same time, the firm block 8 can increase the contact area between the support legs 7 and the ground, so that the support legs 7 are more stable when supporting.

[0031] The working principle of the present invention is as follows: when in use, firstly connect the servo motor 211, the air pump 304 and the forward and reverse motor 5 to the power supply, and load the rubber raw material into the shell 1 through the feed pipe 6, then start the forward and reverse motor 5, and use the power generated by the forward and reverse motor 5 to drive the two crushing rollers 202 to move in opposite directions, thereby crushing the raw material, and the crushed raw material will fall to the upper surface of the guide plate 203, and the slope of the guide plate 203 will cause the rubber particles to continue to roll downward, and then fall to the left side of the rubber filter 204, at this time, the servo motor 211 will drive the cam 210 to rotate, and then the cam 210 will intermittently push the moving block 208 to move, thereby moving the rubber filter 204 and the reset block 206, at this time the reset spring 4 will be compressed due to the pressure, and when the pressure disappears, it will push the reset block 206 and the rubber filter 204 to reset, thereby causing them to shake continuously. , and screen the rubber particles. Qualified rubber particles will fall into the collection box 207, and unqualified particle raw materials will continue to move through the slope of the rubber filter 204 until they are removed from the discharge port 201, thereby realizing the ability to screen the rubber particles and effectively improving the quality of the processed rubber particles. When dust removal is required, the vacuum pump 304 is started, and the vacuum pump 304 is used to extract the air in the auxiliary box 301 and make it in a negative pressure state. At this time, due to the different pressures, the exhaust pipe 305 will continue to extract the air mixed with dust in the shell 1, and transmit the air to the auxiliary box 301, and then filter the dust in the air through the dust filter plate 303, so that the dust remains in the dust storage box 302. The filtered air can be discharged along with the vacuum pump 304, thereby realizing the dust removal ability and preventing the operator from inhaling a large amount of dust during work, thereby effectively increasing the practicality of the device.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rubber raw material processing mechanism for producing rubber asphalt, comprising a housing (1), characterized in that: A screening mechanism (2) is provided inside the housing (1), and a dust removal mechanism (3) is provided on the left side of the housing (1); The screening mechanism (2) comprises a discharge port (201), the discharge port (201) is provided on the left side of the housing (1), two crushing rollers (202) are rotatably connected to the interior of the housing (1), a guide plate (203) is fixedly connected to the inner wall of the housing (1), a rubber filter screen (204) is provided inside the housing (1), an auxiliary block (205) is fixedly connected to the inner wall of the housing (1), a reset block (206) is slidably connected to the interior of the auxiliary block (205), and the reset block (206) is slidably connected to the interior of the reset block (206). 06) is fixedly connected to the front of the rubber filter (204), the interior of the housing (1) is slidably connected to a collection box (207) and a moving block (208), the front of the moving block (208) is fixedly connected to the back of the rubber filter (204), the back of the housing (1) is fixedly connected to two fixed blocks (209), the interiors of the two fixed blocks (209) are connected to a cam (210) for common rotation, and the top of the cam (210) is fixedly connected to a servo motor (211); The dust removal mechanism (3) comprises an auxiliary box (301), the right side of the auxiliary box (301) is fixedly connected to the left side of the housing (1), the interior of the auxiliary box (301) is slidably connected to a dust storage box (302), the interior of the dust storage box (302) is snap-connected to a dust filter plate (303), the bottom surface of the auxiliary box (301) is fixedly connected to an air pump (304), the upper surface of the auxiliary box (301) is fixedly connected to an exhaust pipe (305), and the right end of the exhaust pipe (305) is fixedly connected to the left side of the housing (1).

2. The rubber raw material processing mechanism for producing rubber asphalt according to claim 1, characterized in that: The left end of each of the crushing rollers (202) is fixedly connected to a forward and reverse motor (5), and the upper surface of the housing (1) is fixedly connected to a feed pipe (6).

3. The rubber raw material processing mechanism for producing rubber asphalt according to claim 1, characterized in that: Two groups of support legs (7) are fixedly connected to the bottom surface of the housing (1), and a firm block (8) is fixedly connected to the outer surface of each group of support legs (7).

4. The rubber raw material processing mechanism for producing rubber asphalt according to claim 1, characterized in that: Two return springs (4) are fixedly connected to the inner wall of the auxiliary block (205), and one end of each return spring (4) close to the return block (206) is fixedly connected to the front surface of the return block (206).

5. The rubber raw material processing mechanism for producing rubber asphalt according to claim 1, characterized in that: The bottom surface of the collection box (207) is fixedly connected to a sliding block (9), and the sliding block (9) is slidably connected to the interior of the housing (1).

6. The rubber raw material processing mechanism for producing rubber asphalt according to claim 1, characterized in that: The exterior of the fixed block (209) and the servo motor (211) are both covered with a protective shell (10), and the front surface of the protective shell (10) is fixedly connected to the back surface of the outer shell (1).

7. The rubber raw material processing mechanism for producing rubber asphalt according to claim 1, characterized in that: An auxiliary bearing (11) is sleeved on the outer surface of the cam (210), and the auxiliary bearing (11) is embedded in the interior of one of the fixed blocks (209).

Citation Information

Patent Citations

  • Raw material crushing device for rubber processing

    CN220146420U