Locking device of PU anti-fatigue ground mat forming mold
By introducing a clinging unit and a wall cleaning unit into the locking device of the PU anti-fatigue floor mat molding mold, the fast insertion and unlocking of the trapezoid block is achieved by using the cooperation of the coil spring and the spring, the problem of residue accumulation in the locking device is solved, the locking stability and unlocking efficiency are improved, and the maintenance difficulty and labor intensity are reduced.
Patent Information
- Application Number
- CN202421688421.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-07-17
AI Technical Summary
During the use of the locking device of the existing PU anti-fatigue floor mat mold, the residue is easily accumulated in the slot, resulting in a decrease in locking effect, increased maintenance difficulty, and cumbersome unlocking operation and high labor intensity.
A mold locking device including a clinging unit and a wall cleaning unit is designed. Through the cooperation of the coil spring and the spring, the precise insertion and rapid unlocking of the trapezoidal block is achieved. Combined with the cleaning function of the brush wheel, the unlocking process is simplified and manual intervention is reduced.
It improves the stability and unlocking speed of mold locking, reduces the difficulty of cleaning and labor intensity, and ensures the normal operation of the locking device.
Smart Images

Figure CN223186855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold locking, in particular to a locking device for a PU anti-fatigue mat forming mold. Background Art
[0002] PU anti-fatigue mats are widely used in industrial, commercial, and domestic environments due to their excellent fatigue resistance and comfort. These mats are produced using a specific molding mold, and the mold's locking mechanism is a critical component in ensuring the quality of the mat's molding. The locking mechanism must provide sufficient force to maintain mold stability during the foaming process.
[0003] After the mat is finished, the upper and lower molds are usually separated and cleaned with an air gun. However, residual PU material, debris, and dust may inevitably adhere to the locking mechanism's slots, making them difficult to clean. Over time, the accumulation of these residues can cause the slots to become clogged, affecting the proper functioning of the locking mechanism and reducing its effectiveness. Regular cleaning is usually required, especially of small areas like the slots, making maintenance more difficult. Utility Model Content
[0004] In order to overcome the above technical problems, the practical purpose of the present invention is to provide a locking device for a PU anti-fatigue mat forming mold, which includes a close-fitting unit including a square rod, an outer wall of one end of the square rod is rotatably connected to the outer wall of the upper mold base, and a coil spring is fixedly connected between the outer wall of the upper mold base and the rotating shaft of the square rod. By providing a coil spring, the square rod can be kept close to the surface of the lower mold base when moving, ensuring that the trapezoidal block can be accurately inserted into one end of the blanking hole, effectively improving the working stability. A T-shaped hole is opened on the outer wall of one end of the square rod, and a trapezoidal block is slidably inserted into the T-shaped hole. Springs are fixedly connected at both ends between the top wall of the trapezoidal block and the inner wall of the T-shaped hole, and blanking holes are opened on the outer walls of both sides of the lower mold base near the two ends. By providing a spring, when one end of the trapezoidal block is not squeezed, the spring rebounds, allowing the trapezoidal block to be separated from one end of the blanking hole, so that the mold locking function can be quickly released, effectively improving the unlocking speed, reducing personnel intervention, and reducing labor intensity.
[0005] The PU anti-fatigue mat forming mold locking device includes a mold locking mechanism, which includes a lower mold base, the four ends of the lower mold base outer wall are fixedly connected to slide rods, an upper mold base is slidably inserted between the outer walls of the four slide rods, and the outer walls of both sides of the upper mold base are rotatably connected to a close-fitting unit near the two ends, the bottom of the close-fitting unit is fixedly connected to a wall cleaning unit, a square plate is fixedly connected between the top walls of the four slide rods, and the inner wall of the square plate is fixedly connected to an extrusion unit near the center;
[0006] The close-fitting unit includes a square rod, the outer wall of one end of the square rod is rotatably connected to the outer wall of the upper mold base, and a coil spring is fixedly connected between the outer wall of the upper mold base and the rotating shaft of the square rod.
[0007] Furthermore, a T-shaped hole is provided on the outer wall of one end of the square rod, a trapezoidal block is slidably inserted into the T-shaped hole, springs are fixedly connected at both ends between the top wall of the trapezoidal block and the inner wall of the T-shaped hole, and blanking holes are provided on the outer walls of both sides of the lower mold base near the two ends.
[0008] Preferably: the wall cleaning unit includes a rotating seat 1, the outer wall of the rotating seat 1 is fixedly connected to the bottom wall of the square rod, the rotating seat 1 is rotatably connected to the rotating seat 2, a coil spring 2 is fixedly connected between the rotating shaft of the rotating seat 2 and the inner wall of the rotating seat 1, and the rotating seat 2 is fixedly connected to a brush wheel.
[0009] Preferably, a partition is fixedly connected to an outer wall of one side of the rotating seat.
[0010] Preferably: the extrusion unit includes a hydraulic rod, the outer wall of the hydraulic rod is fixedly connected to the inner wall of the square plate, the outer wall of one end of the hydraulic rod is fixedly connected to a cross, the outer wall of one end of the cross is fixedly connected to a frame, and a spring telescopic rod is fixedly connected between the bottom wall of the cross and the outer wall of the upper mold base.
[0011] Preferably, an air cavity is opened inside the frame, a plurality of circular holes are opened at equal intervals on the outer wall of the trapezoidal block, an air pump is fixedly connected to the outer wall of the square plate, and an air pipe is fixedly connected between the air outlet of the air pump and the air inlet end of the air cavity.
[0012] Beneficial effects of the utility model:
[0013] 1. The close-fitting unit includes a square rod, the outer wall of one end of the square rod is rotatably connected to the outer wall of the upper die base, and a coil spring is fixedly connected between the outer wall of the upper die base and the rotating shaft of the square rod. By providing the coil spring, the square rod can be closely fitted to the surface of the lower die base when moving, ensuring that the trapezoidal block can be accurately inserted into one end of the blanking hole, thereby effectively improving working stability.
[0014] 2. A T-shaped hole is opened through the outer wall of one end of the square rod, and a trapezoidal block is slidably inserted into the T-shaped hole. Springs are fixedly connected at both ends between the top wall of the trapezoidal block and the inner wall of the T-shaped hole, and blanking holes are opened on the outer walls of both sides of the lower mold base near the two ends. By providing a spring, when one end of the trapezoidal block is not squeezed, it rebounds due to the spring, and the trapezoidal block can be separated from one end of the blanking hole, which can quickly release the mold locking function, effectively improve the unlocking speed, reduce personnel intervention, and reduce labor intensity.
[0015] 3. The wall cleaning unit includes a rotating seat 1, the outer wall of the rotating seat 1 is fixedly connected to the outer wall of the square rod, and the rotating seat 1 is rotatably connected to the rotating seat 2, and a coil spring 2 is fixedly connected between the rotating shaft of the rotating seat 2 and the inner wall of the rotating seat 1, and the rotating seat 2 is fixedly connected to a brush wheel. By providing the coil spring 2, the brush wheel can be closely attached to the outer wall of the lower mold base, effectively cleaning the movement path of the close-fitting unit, preventing dust from accumulating on the outer wall of the lower mold base for a long time, affecting the close fit between the close-fitting unit and the trapezoidal block and the outer wall of the lower mold base, and effectively improving the working stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the partial structure of the mold locking mechanism in the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the close-fitting unit in the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the wall cleaning unit in the utility model;
[0021] Figure 5 This is a schematic diagram of the cross-sectional structure of the frame in the present utility model;
[0022] Figure 6 It is a schematic diagram of the partial cross-sectional structure of the lower die base in the utility model.
[0023] In the figure: 100, mold locking mechanism; 110, lower mold base; 111, sliding rod; 112, upper mold base; 113, square plate; 114, blanking hole; 120, close-fitting unit; 121, square rod; 122, coil spring 1; 123, T-shaped hole; 124, trapezoidal block; 125, spring; 126, round hole; 130, wall cleaning unit; 131, rotating base 1; 132, rotating base 2; 133, coil spring 2; 134, partition; 135, brush wheel; 140, extrusion unit; 141, hydraulic rod; 142, cross; 143, air cavity; 144, frame; 150, air pump. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-6 As shown, the PU anti-fatigue mat forming mold locking device includes a mold locking mechanism 100, and the mold locking mechanism 100 includes a lower mold base 110, and the four ends of the outer wall of the lower mold base 110 are fixedly connected with sliding rods 111, and an upper mold base 112 is slidably inserted between the outer walls of the four sliding rods 111, and the outer walls of both sides of the upper mold base 112 are rotatably connected with a close-fitting unit 120 near the two ends, and the bottom of the close-fitting unit 120 is fixedly connected to a wall cleaning unit 130, and a square plate 113 is fixedly connected between the top walls of the four sliding rods 111, and the inner wall of the square plate 113 is fixedly connected to an extrusion unit 140 near the center position, and the close-fitting unit 120 includes a square rod 121, and the outer wall of one end of the square rod 121 is rotatably connected to the outer wall of the upper mold base 112. A coil spring 122 is fixedly connected between the wall and the rotating shaft of the square rod 121, a T-shaped hole 123 is provided on the outer wall of the other end of the square rod 121, a trapezoidal block 124 is slidably inserted inside the T-shaped hole 123, and springs 125 are fixedly connected at both ends between the top wall of the trapezoidal block 124 and the inner wall of the T-shaped hole 123, and discharge holes 114 are provided on the outer walls of both sides of the lower mold base 110 near the two ends, the wall cleaning unit 130 includes a rotating seat 131, the outer wall of the rotating seat 131 is fixedly connected to the bottom wall of the square rod 121, the rotating seat 131 is rotatably connected to the rotating seat 2 132, a coil spring 2 133 is fixedly connected between the rotating shaft of the rotating seat 2 132 and the inner wall of the rotating seat 131, and the rotating seat 2 132 is fixedly connected to the brush wheel 135.
[0026] A partition 134 is fixedly connected to the outer wall of one side of the rotating seat 131, and the extrusion unit 140 includes a hydraulic rod 141. The outer wall of the hydraulic rod 141 is fixedly connected to the inner wall of the square plate 113, and the outer wall of one end of the hydraulic rod 141 is fixedly connected to a cross 142. The outer wall of one end of the cross 142 is fixedly connected to a frame 144. A spring telescopic rod is fixedly connected between the bottom wall of the cross 142 and the outer wall of the upper mold base 112. An air cavity 143 is opened inside the frame 144, and a plurality of circular holes 126 are opened at equal intervals on the outer wall of the trapezoidal block 124. An air pump 150 is fixedly connected to the outer wall of the square plate 113, and an air pipe is fixedly connected between the air outlet of the air pump 150 and the air inlet end of the air cavity 143.
[0027] Specifically, during operation, the hydraulic rod 141 drives the cross 142 to move downward, driving the upper die base 112 to move downward, and the outer wall of the square rod 121 and the outer wall of the lower die base 110 slide until the outer wall of the upper die base 112 mold is close to the outer wall of the lower die base 110 mold. During this period, when the square rod 121 moves downward, it is rebounded by the coil spring 133, so that the brush wheel 135 is close to the outer wall of the lower die base 110, effectively cleaning the movement path of the close-fitting unit 120, and the hydraulic rod 141 continues to drive the cross 142 to squeeze downward, driving the frame 144 to move to one end of the extrusion trapezoidal block 124, and the trapezoidal block 12 The mold is squeezed and slides out toward the side of the T-shaped hole 123. One end of the trapezoidal block 124 that has slid out of the T-shaped hole 123 is locked with the inside of one end of the blanking hole 114. When one end of the trapezoidal block 124 is no longer squeezed by the frame 144, the spring 125 rebounds, allowing the trapezoidal block 124 to separate from one end of the blanking hole 114, quickly releasing the mold locking function and effectively increasing the unlocking speed. When the trapezoidal block 124 is inserted into the blanking hole 114, the air pump 150 drives the air through the air pipe along the air cavity 143 and the circular hole 126 to clean the inside of the blanking hole 114, and the debris will be discharged along the track of the blanking hole 114.
[0028] Example 1
[0029] like Figure 3 and 6 As shown, in this embodiment, the close-fitting unit 120 includes a square rod 121, and the outer wall of one end of the square rod 121 is rotatably connected to the outer wall of the upper mold base 112, and a coil spring 122 is fixedly connected between the outer wall of the upper mold base 112 and the rotating shaft of the square rod 121. A T-shaped hole 123 is provided on the outer wall of one end of the square rod 121, and a trapezoidal block 124 is slidably inserted into the T-shaped hole 123. Springs 125 are fixedly connected at both ends between the top wall of the trapezoidal block 124 and the inner wall of the T-shaped hole 123, and discharge holes 114 are provided on the outer walls of both sides of the lower mold base 110 near the two ends.
[0030] In this embodiment, by providing a spring 125, when one end of the trapezoidal block 124 is not squeezed, the spring 125 rebounds, so that the trapezoidal block 124 can be separated from one end of the discharge hole 114, and the mold locking function can be quickly released, effectively improving the unlocking speed, reducing human intervention, and reducing labor intensity.
[0031] like Figure 1 As shown, in this embodiment, the extrusion unit 140 includes a hydraulic rod 141, the outer wall of the hydraulic rod 141 is fixedly connected to the inner wall of the square plate 113, the outer wall of one end of the hydraulic rod 141 is fixedly connected to a cross 142, the outer wall of one end of the cross 142 is fixedly connected to a frame 144, and a spring telescopic rod is fixedly connected between the bottom wall of the cross 142 and the outer wall of the upper mold base 112.
[0032] During specific implementation, the hydraulic rod 141 continues to drive the cross 142 downward, driving the frame 144 to move to one end of the extruded trapezoidal block 124. The four trapezoidal blocks 124 are squeezed to slide toward the side of the T-shaped hole 123 and are locked with one end of the blanking hole 114. The outer wall of the frame 144 is close to the outer wall of the square rod 121, which increases the stability of the locking.
[0033] Example 2
[0034] like Figure 4 As shown, in this embodiment, the wall cleaning unit 130 includes a rotating seat 131, the outer wall of the rotating seat 131 is fixedly connected to the outer wall of the square rod 121, the rotating seat 131 is rotatably connected to the rotating seat 2 132, a coil spring 2 133 is fixedly connected between the rotating shaft of the rotating seat 2 132 and the inner wall of the rotating seat 131, the rotating seat 2 132 is fixedly connected to the brush wheel 135, and the outer wall of one side of the rotating seat 131 is fixedly connected to the partition 134.
[0035] During specific implementation, the brush wheel 135 is rebounded by the coil spring 133, so that the brush wheel 135 is close to the outer wall of the lower mold base 110, effectively cleaning the movement path of the close-fitting unit 120. A partition 134 is provided to limit the rotating seat 132 to prevent the brush wheel 135 from rotating too much before it is close to the outer wall of the lower mold base 110, and the brush wheel 135 is easily stuck at one end of the top wall of the lower mold base 110, thereby effectively improving the working stability.
[0036] Throughout this specification, references to terms such as "one embodiment," "example," and "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0037] The above contents are merely examples and explanations of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them in similar ways. As long as they do not deviate from the scope of the present invention or exceed the scope defined by the claims, they shall fall within the scope of protection of the present invention.
Claims
1. PU anti-fatigue mat molding die locking device, characterized in that: The mold locking mechanism (100) includes a lower mold base (110), four ends of the outer wall of the lower mold base (110) are fixedly connected with sliding rods (111), an upper mold base (112) is slidably inserted between the outer walls of the four sliding rods (111), both sides of the outer walls of the upper mold base (112) are rotatably connected with a close-fitting unit (120) near the two ends, the bottom of the close-fitting unit (120) is fixedly connected with a wall cleaning unit (130), a square plate (113) is fixedly connected between the top walls of the four sliding rods (111), and an extrusion unit (140) is fixedly connected to the inner wall of the square plate (113) near the center position; The close-fitting unit (120) includes a square rod (121), the outer wall of one end of the square rod (121) is rotatably connected to the outer wall of the upper mold base (112), and a coil spring (122) is fixedly connected between the outer wall of the upper mold base (112) and the rotating shaft of the square rod (121).
2. The PU anti-fatigue mat forming mold locking device according to claim 1, characterized in that: A T-shaped hole (123) is provided on the outer wall of one end of the square rod (121), a trapezoidal block (124) is slidably inserted into the interior of the T-shaped hole (123), springs (125) are fixedly connected between the top wall of the trapezoidal block (124) and the inner wall of the T-shaped hole (123) at both ends, and blanking holes (114) are provided on the outer walls of both sides of the lower mold base (110) near the two ends.
3. The PU anti-fatigue mat forming mold locking device according to claim 2, characterized in that: The wall cleaning unit (130) includes a rotating seat (131), the outer wall of the rotating seat (131) is fixedly connected to the bottom wall of the square rod (121), the rotating seat (131) is rotatably connected to the rotating seat (132), a coil spring (133) is fixedly connected between the rotating shaft of the rotating seat (132) and the inner wall of the rotating seat (131), and the rotating seat (132) is fixedly connected to a brush wheel (135).
4. The PU anti-fatigue mat forming mold locking device according to claim 3, characterized in that: A partition (134) is fixedly connected to the outer wall of one side of the rotating seat (131).
5. The PU anti-fatigue mat forming mold locking device according to claim 4, characterized in that: The extrusion unit (140) includes a hydraulic rod (141), the outer wall of the hydraulic rod (141) is fixedly connected to the inner wall of the square plate (113), the outer wall of one end of the hydraulic rod (141) is fixedly connected to a cross (142), the outer wall of one end of the cross (142) is fixedly connected to a frame (144), and a spring telescopic rod is fixedly connected between the bottom wall of the cross (142) and the outer wall of the upper die base (112).
6. The locking device for the PU anti-fatigue mat forming mold according to claim 5, characterized in that: An air cavity (143) is provided inside the frame (144), a plurality of circular holes (126) are provided on the outer wall of the trapezoidal block (124) at equal intervals, an air pump (150) is fixedly connected to the outer wall of the square plate (113), and an air pipe is fixedly connected between the air outlet of the air pump (150) and the air inlet end of the air cavity (143).