Cable insulation material plastic extruding machine

Through the design of the feed mechanism, stirring mechanism and cover mechanism, the problem of raw material transport is solved, and the uniform transport and stirring of raw materials is achieved, and the efficiency and product quality of the cable insulation material extruder are improved.

CN223186962UActive Publication Date: 2025-08-05慷博电缆制造(上海)有限公司
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Patent Information

Application Number
CN202421528400.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-08-05
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

Existing cable insulation material extruders are prone to clogging during the raw material transportation process, resulting in uneven stirring, affecting product quality and use efficiency.

Method used

The feeding mechanism, agitating mechanism and cover plate mechanism are used to drive the blades to rotate through the servo motor to prevent raw materials from being piled up and debris entering, ensure that the raw materials are evenly transported and avoid blockage.

Benefits of technology

It improves the mixing effect of raw materials in the feed hopper, enhances the efficiency and product quality of the cable insulation material extruder, and improves practicality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223186962U_ABST
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Abstract

The utility model relates to the technical field of cable insulation material plastic extruding machines, in particular to a cable insulation material plastic extruding machine which is a mechanism convenient for uniformly conveying raw materials into a feed hopper without blockage, so that the raw materials can be conveniently stirred and mixed in the feed hopper. Therefore, the use efficiency and the effect of the cable insulation material plastic extruding machine are enhanced; comprising a feeding hopper, a discharging assembly is arranged at the bottom end of the feeding hopper and conveys raw materials into the plastic extruding machine, and a feeding mechanism is arranged at the top end of the feeding hopper; the feeding mechanism further comprises a feeding pipe, a storage box, a first shaft, first blades, a first motor and a controller, the bottom end of the feeding pipe communicates with the middle of the top end of the feeding hopper, the top end of the feeding pipe communicates with the bottom end of the storage box, the left end and the right end of the first shaft are rotationally connected with the inner wall of the feeding pipe, and the multiple sets of first blades are evenly distributed on the surface of the outer end of the first shaft; the mounting end of the first motor is connected with the right end of the feeding pipe, the output end of the first motor is connected with the right end of the first shaft, and the controller is connected with the right end of the feeding hopper.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable insulation material extruders, in particular to a cable insulation material extruder. Background Art

[0002] As we all know, the extruder is an important plastic machine. The production and manufacturing of most plastic products can be achieved by extrusion molding. The extruder motor is an important component of the extruder and is the prime mover of the extruder. It provides the large thrust required by the extruder screw. The insulation layer of the cable is generally made of modified polyvinyl chloride, polyethylene and other materials. It is generally made by mixing and extruding polyvinyl chloride resin, inorganic fillers, high-molecular modifiers and other raw materials through a screw extruder. Traditional extruders have the following disadvantages: the existing extruders simply use a stirring rod to stir the material in the feed hopper, which will cause uneven mixing of the material and some material will remain in the feed hopper, resulting in resource waste. Moreover, the current feed hopper cannot evenly transport the material into the interior of the extruder, which will affect product quality.

[0003] To this end, after searching the existing technologies, it was found that the currently disclosed patent technologies, such as a new type of cable insulation material extrusion proposed in publication number CN216001015U, have the following working principles: 1. The material is stirred by a first stirring structure and a second stirring structure, which has the effect of uniformly stirring the material, thereby improving the quality of the cable insulation material; 2. The material remaining on the inner wall of the feed hopper is cleaned by a first cleaning structure and a second cleaning structure, which not only saves resources but also reduces cost investment; 3. The material is uniformly transported to the interior of the extruder by the discharge structure, which has the effect of improving product quality; 4. The discharge structure can be operated by the second stirring structure, which has the effect of reducing the input of the motor, thereby reducing the investment of the cost;

[0004] However, in actual use, when the raw materials enter the feed hole, the feed hole has a small aperture and cannot evenly transport the raw materials into the feed hopper, which easily causes blockage of the raw materials, thereby reducing the efficiency and effect of the cable insulation material extruder, resulting in poor practicality. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the shortcomings of the existing technology, the utility model provides a mechanism that facilitates the uniform delivery of raw materials into the feed hopper without clogging, thereby facilitating the stirring and mixing of the raw materials in the feed hopper, thereby enhancing the efficiency and effect of the cable insulation material extruder, thereby enhancing the practicality of the cable insulation material extruder.

[0007] Second technical solution

[0008] To achieve the above object, the utility model provides the following technical solution: a cable insulation material extruder, comprising a feed hopper, a discharge assembly provided at the bottom of the feed hopper, the discharge assembly conveying the raw material into the extruder, and a feeding mechanism provided at the top of the feed hopper;

[0009] The feeding mechanism also includes a feeding pipe, a storage box, a first shaft, a first blade, a first motor and a controller. The bottom end of the feeding pipe is connected to the middle part of the top of the feeding hopper, the top of the feeding pipe is connected to the bottom end of the storage box, the left and right ends of the first shaft are respectively rotatably connected to the inner wall of the feeding pipe, and multiple groups of first blades are evenly distributed on the outer end surface of the first shaft. The mounting end of the first motor is connected to the right end of the feeding pipe, the output end of the first motor is connected to the right end of the first shaft, the controller is connected to the right end of the feeding hopper, and the controller is electrically connected to the first motor. A stirring mechanism is provided in the storage box, and a cover mechanism is provided on the top of the storage box.

[0010] Furthermore, in order to prevent the raw materials in the storage box from accumulating and clogging, the improvement of the present invention is that the stirring mechanism also includes a second shaft, a second blade and a second motor, the left and right ends of the second shaft are rotatably connected to the left and right ends of the inner wall of the storage box respectively, multiple groups of second blades are evenly distributed on the second shaft, the mounting end of the second motor is connected to the middle of the right end of the storage box, the output end of the second motor is connected to the right end of the second shaft, and the second motor is electrically connected to the controller.

[0011] Furthermore, in order to prevent debris from entering the storage box, the improvement of the utility model is that the cover mechanism also includes a mounting plate, a sliding plate, a connecting plate and an electric push rod, the bottom end of the mounting plate is connected to the top of the storage box, the mounting plate and the sliding plate are slidingly connected through a sliding mechanism, one side of the two groups of connecting plates are respectively connected to the front and rear ends of the sliding plate, the mounting ends of the two groups of electric push rods are respectively connected to the two sides of the mounting plate, the output ends of the two groups of electric push rods are respectively connected to one side of the two groups of connecting plates, and the two groups of electric push rods are respectively electrically connected to the controller.

[0012] Furthermore, in order to facilitate the smooth sliding of the sliding plate, the improvement of the utility model is that the sliding mechanism also includes a slider, a sliding groove is provided at the inner end of the mounting plate, two groups of sliders are respectively connected to the two sides of the sliding plate, and the two groups of sliders are slidably mounted with the mounting plate through the sliding groove.

[0013] Furthermore, the first motor and the second motor are configured as servo motors.

[0014] Furthermore, the second blade is made of wear-resistant material.

[0015] Three beneficial effects

[0016] Compared with the prior art, the utility model provides a cable insulation material extruder, which has the following beneficial effects:

[0017] The cable insulation material extruder firstly conveys the raw materials into the feed hopper through the use of a feeding mechanism, which facilitates the raw materials in the storage box to slowly enter the feed hopper through the feeding pipe. The use of a stirring mechanism prevents the raw materials stored in the storage box from piling up and clogging. The stirring mechanism can stir the raw materials and does not easily cause accumulation. The use of a cover mechanism prevents debris from entering the storage box. A mechanism is used to facilitate the uniform conveyance of the raw materials into the feed hopper without clogging, thereby facilitating the stirring and mixing of the raw materials in the feed hopper. Therefore, the use efficiency and effect of the cable insulation material extruder are enhanced, thereby enhancing the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of a half-section view of the stirring mechanism of the present invention;

[0020] Figure 3 It is a schematic structural diagram of a top view of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the cover mechanism of the present utility model.

[0022] In the figure: 1. Feed hopper; 2. Discharge assembly; 3. Feed pipe; 4. Storage box; 5. First shaft; 6. First blade; 7. First motor; 8. Controller; 9. Second shaft; 10. Second blade; 11. Second motor; 12. Mounting plate; 13. Sliding plate; 14. Connecting plate; 15. Electric push rod; 16. Slider; 17. Slide chute. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 A cable insulation material extruder comprises a feed hopper 1, a discharge assembly 2 is provided at the bottom of the feed hopper 1, the discharge assembly 2 conveys the raw material into the extruder, and a feeding mechanism is provided at the top of the feed hopper 1;

[0025] The feeding mechanism also includes a feeding pipe 3, a storage box 4, a first shaft 5, a first blade 6, a first motor 7 and a controller 8. The bottom end of the feeding pipe 3 is connected to the middle part of the top of the feeding hopper 1, and the top of the feeding pipe 3 is connected to the bottom end of the storage box 4. The left and right ends of the first shaft 5 are respectively rotatably connected to the inner wall of the feeding pipe 3. Multiple groups of first blades 6 are evenly distributed on the outer end surface of the first shaft 5. The mounting end of the first motor 7 is connected to the right end of the feeding pipe 3, and the output end of the first motor 7 is connected to the right end of the first shaft 5. The controller 8 is connected to the right end of the feeding hopper 1, and the controller 8 is electrically connected to the first motor 7. A stirring mechanism is provided in the storage box 4, and a cover mechanism is provided at the top of the storage box 4.

[0026] When the present invention is in use, first, in the process of conveying the raw materials into the feed hopper 1, through the use of the feeding mechanism, the controller 8 starts the first motor 7, and the first motor 7 drives the first shaft 5 and multiple groups of first blades 6 to rotate at a uniform speed, so that the raw materials in the storage box 4 are slowly fed into the feed hopper 1 through the feeding pipe 3. Through the use of the stirring mechanism, the second motor 11 rotates through the second shaft 9 and multiple groups of second blades 10, so as to prevent the raw materials stored in the storage box 4 from piling up and clogging. The stirring mechanism can stir the raw materials and is not prone to accumulation. Through the use of the cover mechanism, the two groups of electric push rods 15 drive the two groups of connecting plates 14 and the sliding plate 13 to slide. The sliding plate 13 slides with the mounting plate 12 through the slider 16 and the slide groove 17 to prevent debris from entering the storage box 4. Through a mechanism that facilitates the uniform conveying of raw materials into the feed hopper 1 without clogging, the stirring and mixing effect of the raw materials in the feed hopper 1 is facilitated, thereby enhancing the use efficiency and effect of the cable insulation material extruder, thereby enhancing practicality.

[0027] During actual use, it was found that it was inconvenient to prevent the raw materials in the storage box 4 from accumulating and clogging. In order to solve the above problem, in this embodiment, the stirring mechanism also includes a second shaft 9, a second blade 10 and a second motor 11. The left and right ends of the second shaft 9 are respectively rotatably connected to the left and right ends of the inner wall of the storage box 4. Multiple groups of second blades 10 are evenly distributed on the second shaft 9. The mounting end of the second motor 11 is connected to the middle of the right end of the storage box 4. The output end of the second motor 11 is connected to the right end of the second shaft 9. The second motor 11 is electrically connected to the controller 8.

[0028] During actual use, it was found that it was not convenient to prevent debris from entering the interior of the storage box 4. In order to solve the above problem, in this embodiment, the cover mechanism also includes a mounting plate 12, a sliding plate 13, a connecting plate 14 and an electric push rod 15. The bottom end of the mounting plate 12 is connected to the top of the storage box 4, and the mounting plate 12 and the sliding plate 13 are slidingly connected through a sliding mechanism. One side of the two groups of connecting plates 14 are respectively connected to the front and rear ends of the sliding plate 13, and the mounting ends of the two groups of electric push rods 15 are respectively connected to both sides of the mounting plate 12, and the output ends of the two groups of electric push rods 15 are respectively connected to one side of the two groups of connecting plates 14, and the two groups of electric push rods 15 are respectively electrically connected to the controller 8.

[0029] In actual use, it was found that it was not convenient for the sliding plate 13 to slide smoothly. In order to solve the above problem, in this embodiment, the sliding mechanism also includes a slider 16, and a slide groove 17 is provided at the inner end of the mounting plate 12. The two groups of sliders 16 are respectively connected to the two sides of the sliding plate 13, and the two groups of sliders 16 are slidably clamped with the mounting plate 12 through the slide groove 17.

[0030] As a preference of the above embodiment, the first motor 7 and the second motor 11 are configured as servo motors.

[0031] As a preference of the above embodiment, the second blade 10 is made of wear-resistant material.

[0032] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0033] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the word "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution.

[0034] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms herein is only for describing specific embodiments and is not intended to limit this application.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable insulation material extruder, comprising a feed hopper (1), a discharge assembly (2) provided at the bottom end of the feed hopper (1), the discharge assembly (2) conveying the raw material into the extruder, and a feeding mechanism provided at the top end of the feed hopper (1); It is characterized by: The feeding mechanism further comprises a feeding pipe (3), a storage box (4), a first shaft (5), a first blade (6), a first motor (7) and a controller (8); the bottom end of the feeding pipe (3) is connected to the middle of the top end of the feeding hopper (1); the top end of the feeding pipe (3) is connected to the bottom end of the storage box (4); the left and right ends of the first shaft (5) are respectively rotatably connected to the inner wall of the feeding pipe (3); a plurality of groups of first blades (6) are respectively evenly distributed on the outer end surface of the first shaft (5); the mounting end of the first motor (7) is connected to the right end of the feeding pipe (3); the output end of the first motor (7) is connected to the right end of the first shaft (5); the controller (8) is connected to the right end of the feeding hopper (1); the controller (8) is electrically connected to the first motor (7); a stirring mechanism is provided in the storage box (4); and a cover mechanism is provided at the top end of the storage box (4).

2. A cable insulation material extruder according to claim 1, characterized in that: The stirring mechanism further comprises a second shaft (9), a second blade (10) and a second motor (11), the left and right ends of the second shaft (9) are respectively rotatably connected to the left and right ends of the inner wall of the storage box (4), a plurality of groups of second blades (10) are evenly distributed on the second shaft (9), the mounting end of the second motor (11) is connected to the middle of the right end of the storage box (4), the output end of the second motor (11) is connected to the right end of the second shaft (9), and the second motor (11) is electrically connected to the controller (8).

3. A cable insulation material extruder according to claim 2, characterized in that: The cover mechanism further comprises a mounting plate (12), a sliding plate (13), a connecting plate (14) and an electric push rod (15), wherein the bottom end of the mounting plate (12) is connected to the top end of the material storage box (4), the mounting plate (12) and the sliding plate (13) are slidingly connected via a sliding mechanism, one side of two groups of connecting plates (14) are respectively connected to the front and rear ends of the sliding plate (13), the mounting ends of the two groups of electric push rods (15) are respectively connected to the two sides of the mounting plate (12), the output ends of the two groups of electric push rods (15) are respectively connected to one side of the two groups of connecting plates (14), and the two groups of electric push rods (15) are respectively electrically connected to the controller (8).

4. A cable insulation material extruder according to claim 3, characterized in that: The sliding mechanism further includes a slider (16), a slide groove (17) is provided at the inner end of the mounting plate (12), two groups of sliders (16) are respectively connected to both sides of the sliding plate (13), and the two groups of sliders (16) are slidably engaged with the mounting plate (12) through the slide groove (17).

5. A cable insulation material extruder according to claim 4, characterized in that: The first motor (7) and the second motor (11) are configured as servo motors.

6. A cable insulation material extruder according to claim 5, characterized in that: The second blade (10) is made of a wear-resistant material.

Citation Information

Patent Citations

  • Novel cable insulation material plastic extruding machine

    CN216001015U