Lens PC film extruder with dust removal mechanism

Abstract

The utility model relates to the technical field of PC (polycarbonate) film production, and discloses a lens PC film extruder with a dust removal mechanism, which comprises a main body, a first servo motor is mounted on the right side of the main body, a conveying auger is mounted on one side of the first servo motor, mounting seats are fixed on two sides in a collecting box, and the dust removal mechanism is mounted on the mounting seats. A dust collection net cage is movably arranged in the mounting seat, and a fan is mounted at the bottom end in the dust collection net cage. When plastic particles enter the extruder to be processed, the cleanliness of the plastic particles needs to be guaranteed, and the plastic particles falling into the feeding hopper can be stirred through the second servo motor, the stirring blades and other assemblies; and meanwhile, due to the fact that assemblies such as the collecting box and the draught fan are added, flying dust and impurities generated when the plastic particles are stirred can be absorbed, dust removal of the plastic particles is achieved, and the subsequent machining quality of the plastic particles is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of PC film production, in particular to a PC film extruder for lenses with a dust removal mechanism. Background Art

[0002] PC film is a non-toxic, colorless and highly transparent thermoplastic plastic with the characteristics of high tensile strength and impact resistance. It can be used on the lens to effectively improve the performance of the lens, protect the lens, and extend the service life of the lens. PC film is produced using an extruder. The plastic particles used to produce the PC film are heated and melted, then squeezed into the corresponding mold and waited for it to cool and form the desired PC film.

[0003] Conventional PC film extruders for lenses can cause dust to accumulate on the surface of the plastic particles used in the production of PC film, affecting the quality and purity of subsequent PC film production. Therefore, we have developed a PC film extruder for lenses with a dust removal mechanism to address this issue. Utility Model Content

[0004] The purpose of the utility model is to provide a PC film extruder for a lens with a dust removal mechanism to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a PC film extruder for lenses with a dust removal mechanism, comprising a main body, a first servo motor is installed on the right side of the main body, a conveying auger is installed on one side of the first servo motor, an electric heater is provided inside the main body, a feed hopper is installed on the right side of the top of the main body, a cover plate is installed on the top of the feed hopper, a second servo motor is installed on the top of the cover plate, and a stirring rod is installed at the bottom end of the second servo motor, a support rod is movably provided on the outer side wall of the bottom end of the stirring rod, and the support rod is fixed to the inside of the feed hopper, a stirring blade is installed on the outer side wall of the stirring rod, and a rotating blade is installed at the bottom end of the stirring rod, a feed port is installed on the right side of the top of the cover plate, a dust hood is installed on the bottom end of the left side of the cover plate, and a dust suction pipe is installed on the top of the dust hood, a collection box is installed at the bottom end of the dust suction pipe, and a door body is hingedly installed at the front end of the collection box, mounting seats are fixed on both sides of the interior of the collection box, a dust collecting net box is movably provided inside the mounting seat, and a fan is installed at the bottom end of the interior of the collection box.

[0006] Preferably, a plurality of stirring blades are provided, and the stirring blades are distributed at equal intervals on the outer side wall of the stirring rod.

[0007] Preferably, two groups of mounting seats are provided, and the two groups of mounting seats are symmetrically distributed about the central axis of the collection box.

[0008] Preferably, the cross section of the mounting seat is larger than the cross section of the dust collecting box, and a snap-fit structure is formed between the mounting seat and the dust collecting box.

[0009] Preferably, two groups of fans are provided, and the two groups of fans are symmetrically distributed about the central axis of the collecting box.

[0010] Preferably, four groups of rotating blades are provided, and the four groups of rotating blades are distributed in a ring shape at the bottom end of the stirring rod.

[0011] Preferably, an insulation shell is installed on the outer wall of the main body, a hot air duct is installed on the left side of the top of the insulation shell, and one end of the hot air duct is fixed to the top of the main body, a pipe is installed inside the insulation shell, a water inlet is installed on one side of the top of the pipe, a water outlet pipe is installed on one side of the bottom end of the pipe, and an exhaust port is installed on the right side of the top of the insulation shell.

[0012] Preferably, the pipeline is snap-fitted and installed inside the heat-insulating shell, and the pipeline is evenly wound around the outer wall of the main body.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the PC film extruder for lens not only realizes the function of removing dust from the PC film material, realizes the stirring of the feed, is not easy to cause blockage, but also realizes the utilization of waste heat;

[0014] (1) When the plastic particles enter the extruder for processing, the cleanliness of the plastic particles needs to be ensured. The second servo motor, stirring blades and other components can be provided to stir the plastic particles falling into the feed hopper. At the same time, the collection box, fan and other components are added to absorb the dust and impurities flying when the plastic particles are stirred, thereby achieving dust removal of the plastic particles and ensuring the quality of their subsequent processing;

[0015] (2) When the above-mentioned components are stirring and removing dust from the plastic particles used in the production of PC films, the rotating blades installed at the bottom end of the stirring rod will also rotate along with the rotation of the stirring rod, stirring the plastic particles entering the interior of the main body, so that the plastic particles enter the interior of the main body evenly and are not easily blocked, thereby realizing that the feed of the extruder is not easily blocked;

[0016] (3) During the use of the extruder, an electric heater is used to heat the plastic particles to melt them. The melted plastic particles discharged into the mold have a certain amount of heat. By adding components such as an insulating shell, a pipe and a hot air duct to the outside of the main body, the heat of the melted material can be introduced into the inside of the insulating shell to heat the water in the pipe, and then the pipe conducts heat to the main body, thereby recycling the waste heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the collection box of the present invention;

[0019] Figure 3 For the utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0020] Figure 4 It is a side structural schematic diagram of the present utility model.

[0021] In the figure: 1. Main body; 2. Insulation shell; 3. Pipe; 4. Electric heater; 5. Conveying auger; 6. First servo motor; 7. Rotating blade; 8. Stirring blade; 9. Feed hopper; 10. Feed port; 11. Second servo motor; 12. Dust suction pipe; 13. Dust hood; 14. Support rod; 15. Exhaust port; 16. Door; 17. Collection box; 18. Water inlet; 19. Hot air duct; 20. Fan; 21. Dust collection box; 22. Mounting base; 23. Stirring rod; 24. Water outlet pipe; 25. Cover plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4The utility model provides an embodiment: a PC film extruder for a lens with a dust removal mechanism, comprising a main body 1, a first servo motor 6 is installed on the right side of the main body 1, a conveying auger 5 is installed on one side of the first servo motor 6, an electric heater 4 is arranged inside the main body 1, a feed hopper 9 is installed on the right side of the top of the main body 1, a cover plate 25 is installed on the top of the feed hopper 9, a second servo motor 11 is installed on the top of the cover plate 25, and a stirring rod 23 is installed on the bottom end of the second servo motor 11, a support rod 14 is movably provided on the outer wall of the bottom end of the stirring rod 23, and the support rod 14 is fixed to the inside of the feed hopper 9, a stirring blade 8 is installed on the outer wall of the stirring rod 23, a feed port 10 is installed on the right side of the top of the cover plate 25, a dust hood 13 is installed on the bottom end of the left side of the cover plate 25, a dust suction pipe 12 is installed on the top of the dust hood 13, and a collection box 17 is installed on the bottom end of the dust suction pipe 12. The front end of the collecting box 17 is hingedly provided with a door body 16, and mounting seats 22 are fixed on both sides of the interior of the collecting box 17. A dust collecting net box 21 is movably provided inside the mounting seat 22, and a fan 20 is installed at the bottom end of the collecting box 17. A plurality of stirring blades 8 are provided, and a plurality of stirring blades 8 are evenly spaced on the outer wall of the stirring rod 23, which can fully and comprehensively stir the plastic particles. The mounting seat 22 is provided with two groups, and the two groups of mounting seats 22 are symmetrically distributed about the central axis of the collecting box 17. The cross-section of the mounting seat 22 is larger than the cross-section of the dust collecting net box 21, and a locking structure is formed between the mounting seat 22 and the dust collecting net box 21, which is convenient for disassembly and assembly of the dust collecting net box 21, and then the dust and impurities collected therein are cleaned. The fan 20 is provided with two groups, and the two groups of fans 20 are symmetrically distributed about the central axis of the collecting box 17, which has a better adsorption effect on dust and impurities.

[0024] Specifically, if Figure 1 and Figure 3 As shown, the second servo motor 11 is started to drive the stirring blade 8 to rotate through the stirring rod 23 to stir the plastic particles falling into the feed hopper 9. During the stirring process, the light dust and impurities adhering to the surface of the plastic particles will fly up. At this time, the fan 20 can be started to suck the dust and impurities into the dust collecting box 21 inside the collection box 17 through the dust collection hood 13 and the dust collection pipe 12 for collection, so that the clean plastic particles enter the interior of the main body 1 for processing, and then the door body 16 is opened, and the dust collecting box 21 can be pulled out to one end through the guide of the mounting seat 22 to clean the dust collected inside. After cleaning, the dust collecting box 21 can be installed back to its original position for continued use.

[0025] The bottom end of the stirring rod 23 is equipped with rotating blades 7. There are four groups of rotating blades 7, and the four groups of rotating blades 7 are distributed in a ring shape at the bottom end of the stirring rod 23 to evenly stir the material.

[0026] Specifically, if Figure 1 and Figure 2As shown, when the stirring rod 23 rotates, the rotating blade 7 at the bottom end of the stirring rod 23 also rotates together to stir the plastic particles when the cleaned plastic particles enter the main body 1, so that the plastic particles enter the interior of the main body 1 evenly and are not easily blocked.

[0027] An insulation shell 2 is installed on the outer wall of the main body 1, and a hot air duct 19 is installed on the left side of the top of the insulation shell 2, and one end of the hot air duct 19 is fixed to the top of the main body 1. A pipe 3 is installed inside the insulation shell 2, and a water inlet 18 is installed on one side of the top of the pipe 3, and a water outlet pipe 24 is installed on one side of the bottom end of the pipe 3. An exhaust port 15 is installed on the right side of the top of the insulation shell 2. The pipe 3 is snap-fitted and installed inside the insulation shell 2, and the pipe 3 is evenly wound around the outer wall of the main body 1, which has a better and more uniform heat conduction effect on the main body 1;

[0028] Specifically, if Figure 1 and Figure 2 As shown, when the main body 1 extrude the melted plastic particles, the hot air carried by the plastic particles can enter the interior of the heat-insulating shell 2 through the hot air duct 19, and then heat the pipe 3 inside the heat-insulating shell 2 to which water has been added in advance. After the water inside the pipe 3 becomes hot, the heat is transferred to the main body 1 for use, and the cooled gas is discharged through the exhaust port 15. If there is a lack of water in the pipe 3, water can be injected into the pipe 3 through the water inlet 18.

[0029] Working principle: When the utility model is in use, the plastic particles used for PC film production are taken and put into the inside of the feed hopper 9, and then the second servo motor 11 is started to drive the stirring blade 8 to rotate through the stirring rod 23 to stir the plastic particles falling into the feed hopper 9, so that the dust and impurities on the surface of the plastic particles are flying up, and then the stirring blade 8 is driven by the stirring rod 23 to rotate to stir the plastic particles falling into the feed hopper 9. After the dust removal of the plastic particles is completed, the valve at the bottom of the feed hopper 9 is opened, so that the plastic particles are evenly entered into the interior of the main body 1 with the assistance of the rotating blade 7, and the electric heater 4 is started to heat the plastic particles. At the same time, the first servo motor 6 is started to drive the conveying auger 5 to rotate to push and extrude the plastic particles so that they move out from the left side of the main body 1 for subsequent processing. When moving to the left side of the main body 1, the hot air carried by the plastic particles can enter the interior of the heat-insulating shell 2 through the hot air duct 19, and then heat the pipe 3 with water added in advance inside the heat-insulating shell 2. After the water inside the pipe 3 becomes hot, the heat is transferred to the main body 1 for use, thereby utilizing the waste heat.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A PC film extruder for lens with a dust removal mechanism, comprising a main body (1), characterized in that: A first servo motor (6) is installed on the right side of the main body (1), a conveying auger (5) is installed on one side of the first servo motor (6), an electric heater (4) is provided inside the main body (1), a feed hopper (9) is installed on the right side of the top of the main body (1), a cover plate (25) is installed on the top of the feed hopper (9), a second servo motor (11) is installed on the top of the cover plate (25), and a stirring rod (23) is installed at the bottom end of the second servo motor (11), a support rod (14) is movably provided on the outer side wall of the bottom end of the stirring rod (23), and the support rod (14) is fixed to the inside of the feed hopper (9), and the outer side wall of the stirring rod (23) A stirring blade (8) is installed, a rotating blade (7) is installed at the bottom end of the stirring rod (23), a feeding port (10) is installed on the right side of the top end of the cover plate (25), a dust hood (13) is installed at the bottom end of the left side of the cover plate (25), and a dust suction pipe (12) is installed at the top end of the dust hood (13), a collecting box (17) is installed at the bottom end of the dust suction pipe (12), and a door body (16) is hingedly installed at the front end of the collecting box (17), mounting seats (22) are fixed on both sides of the interior of the collecting box (17), a dust collecting net box (21) is movably provided inside the mounting seat (22), and a fan (20) is installed at the bottom end of the interior of the collecting box (17).

2. The PC film extruder for lens with a dust removal mechanism according to claim 1, characterized in that: A plurality of stirring blades (8) are provided, and the stirring blades (8) are distributed at equal intervals on the outer side wall of the stirring rod (23).

3. The PC film extruder for lens with a dust removal mechanism according to claim 1, characterized in that: Two groups of the mounting seats (22) are provided, and the two groups of the mounting seats (22) are symmetrically distributed about the central axis of the collection box (17).

4. The PC film extruder for lens with a dust removal mechanism according to claim 1, characterized in that: The cross section of the mounting seat (22) is larger than the cross section of the dust collecting net box (21), and a snap-fit structure is formed between the mounting seat (22) and the dust collecting net box (21).

5. The PC film extruder for lens with a dust removal mechanism according to claim 1, characterized in that: The fans (20) are provided in two groups, and the two groups of fans (20) are symmetrically distributed about the central axis of the collecting box (17).

6. The PC film extruder for lens with a dust removal mechanism according to claim 1, characterized in that: The rotating blades (7) are provided in four groups, and the four groups of rotating blades (7) are distributed in a ring shape at the bottom end of the stirring rod (23).

7. The PC film extruder for lens with a dust removal mechanism according to claim 1, characterized in that: The outer wall of the main body (1) is provided with a heat-insulating shell (2), a hot air conduit (19) is provided on the left side of the top of the heat-insulating shell (2), and one end of the hot air conduit (19) is fixed to the top of the main body (1), a pipe (3) is provided inside the heat-insulating shell (2), a water inlet (18) is provided on one side of the top of the pipe (3), a water outlet pipe (24) is provided on one side of the bottom of the pipe (3), and an exhaust port (15) is provided on the right side of the top of the heat-insulating shell (2).

8. The PC film extruder for lens with a dust removal mechanism according to claim 7, characterized in that: The pipe (3) is snap-fitted and installed inside the heat-insulating outer shell (2), and the pipe (3) is evenly wound around the outer wall of the main body (1).

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