Automatic folding device for automobile storage battery cover

Abstract

The utility model discloses an automatic folding device of an automobile storage battery cover, the automatic folding device is applied to collection of finished products of the automobile storage battery cover, the automatic folding device comprises a pneumatic pressing device and an electric control box, the pneumatic pressing device comprises an infrared sensor, an air cylinder, a pressing plate, an air pipe, an electromagnetic valve, a speed controller, a pressure regulating valve and an atomized lubricator, the air cylinder is installed on the top of the pneumatic pressing device shell and connected with the pressing plate, the infrared sensor is installed on a support on the upper portion of the pneumatic pressing device shell, the electromagnetic valve, the speed controller, the pressure regulating valve and the atomized lubricator are installed on the rear portion of the pneumatic pressing device shell, and the air cylinder is connected with the electromagnetic valve through an air pipe. The electromagnetic valve is connected with the speed controller through an air pipe, the controller is connected with the air cylinder through an air pipe, the electric control box is installed on the left side of the pneumatic pressing device shell, and an electric wire is installed at the bottom end of the electric control box and connected with a 220V power source. The pneumatic unit is controlled by the electric control unit to automatically fold and collect the automobile storage battery cover, manpower is liberated, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical manufacturing, in particular to an automatic folding device for an automobile battery cover. Background Art

[0002] An automotive battery cover is a component installed on the outside of a vehicle battery to protect it. It consists of an inner and outer cover: the inner cover is heat-insulating, while the outer cover is waterproof. The inner cover is typically made of felt, formed and cut by thermoforming, then ultrasonically welded at both ends. The outer cover is typically made of PP hollow plastic sheeting, cut to the desired shape and size, creased, and ultrasonically welded at both ends. Once welded, the outer cover is slipped over the inner cover to complete the battery cover assembly. Since the inner and outer covers are manufactured separately, they need to be placed in a material rack for easy circulation. The inner cover is made of soft, foldable felt, while the outer cover is made of rigid plastic. After welding, it must be manually folded before being placed in the material rack, which consumes labor and reduces production efficiency. Utility Model Content

[0003] In order to improve production efficiency, the utility model provides an automatic folding device for automobile battery cover, which aims to replace manual labor by a machine, save labor hours and improve production efficiency.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic folding device for automobile battery covers, which is used for collecting finished automobile battery covers, and includes a pneumatic pressing device and an electric control box. The pneumatic pressing device includes an infrared sensor, a cylinder, a pressure plate, an air pipe, a solenoid valve, a speed controller, a pressure regulating valve, and an oil mist collector. The cylinder is installed on the top of the pneumatic pressing device housing and connected to the pressure plate. The infrared sensor is installed on the upper bracket of the pneumatic pressing device housing. The solenoid valve, speed controller, pressure regulating valve, and oil mist collector are installed at the rear of the pneumatic pressing device housing. The cylinder is connected to the solenoid valve through an air pipe, the solenoid valve is connected to the speed controller through an air pipe, and the controller is connected to the cylinder through an air pipe. The electric control box is installed on the left side of the pneumatic pressing device housing. An electric wire is installed at the bottom end of the electric control box, and the electric wire is connected to a 220V power supply.

[0005] As a further description of the above scenario:

[0006] The pressure regulating valve is communicated with an external gas source through an air pipe.

[0007] As a further description of the above scenario:

[0008] The pressure regulating valve is connected to the oil mist collector.

[0009] As a further description of the above scenario:

[0010] The oil mist lubricator is connected to the solenoid valve through a pneumatic tube.

[0011] As a further description of the above solution:

[0012] The solenoid valve is connected to the electric control box through an electric circuit.

[0013] As a further description of the above solution:

[0014] The electric control box is connected to the infrared sensor through an electric circuit.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the on-off of the electric control circuit is controlled by the electric control box, so that the on-off of the pneumatic circuit is controlled by the solenoid valve, and then the up and down movement of the cylinder is controlled by the on-off of the pneumatic circuit. Furthermore, the pressing plate is lifted and lowered by the cylinder.

[0017] 2. In the utility model, the infrared sensor sends a signal to the electric control box. The pressing plate usually remains in a pressed state. When a battery cover is placed in the pressing device, that is, when it passes through the infrared sensing area, the infrared sensor sends a signal to the electric control box. The electric control box controls the solenoid valve, and the solenoid valve controls the operation of the cylinder. The cylinder drives the pressing plate to rise. After the battery cover is placed in place, that is, when it leaves the infrared sensing area, the infrared sensor sends a signal to the electric control box. The electric control box controls the solenoid valve, and the solenoid valve controls the operation of the cylinder. The cylinder drives the pressing plate to descend, realizing the function of folding the automotive battery cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic perspective view of the rear part of the overall device in the utility model

[0019] Figure 2 is a schematic perspective view of the front part of the overall device in the utility model

[0020] Figure 3 is a schematic view of the working state of the battery cover folding device in the utility model

[0021] LEGEND DESCRIPTION:

[0022] 1. Pressing device; 2. Electric control box; 21. Wire 1; 22. Wire 2; 23. Wire 3; 3. Infrared sensor; 31. Support; 4. Cylinder; 41. Pressing plate; 42. Pneumatic tube 1; 5. Solenoid valve; 51. Pneumatic tube 2; 6. Speed controller; 61. Pneumatic tube 3; 7. Pressure regulator; 71. Pneumatic tube 4; 8. Oil mist lubricator; 81. Pneumatic tube 5. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Referring to Figures 1 to 2 , an embodiment provided by the present invention: an automatic folding device for an automobile battery cover, which includes a pneumatic pressing device main body 1 and an electric control box 2 for controlling the operation of the device. The electric control box 2 is connected to a 220V power supply through a wire 23. The electric control box 2 controls the on and off of a solenoid valve 5 through a wire 21. The solenoid valve 5 is connected to a speed controller 6 through an air pipe 51. The speed controller 6 is connected to a cylinder 4 through an air pipe 61. The speed controller 6 controls the operating speed of the cylinder 4 by adjusting the air flow rate. A pressure regulating valve 7 is connected to an external air source through an air pipe 71. The function of the pressure regulating valve 7 is to control the air pressure. The pressure regulating valve 7 is connected to an oil mist lubricator 8. The oil mist lubricator 8 is connected to the solenoid valve 5 through an air pipe 81. The function of the oil mist lubricator 8 is to lubricate the cylinder 4. An infrared sensor 3 is fixed on the pneumatic pressing device main body 1 through a bracket 31. The infrared sensor 3 is connected to the electric control box 2 through a wire 22.

[0025] Working principle: Referring to Figure 3 , place the battery cover inside the pneumatic pressing device main body 1, trigger the infrared sensor 3, and the infrared sensor 3 sends a signal to the electric control box 2. After receiving the signal, the electric control box 2 sends an instruction to open the solenoid valve 5. The solenoid valve 5 opens the compressed air leading to the cylinder 4, and the compressed air pushes the cylinder 4 to operate, and the cylinder 4 drives the pressing plate 41 to rise. After the battery cover is placed inside the pneumatic pressing device main body 1, it leaves the sensing area of the infrared sensor 3. The infrared sensor 3 sends a signal to the electric control box 2. After receiving the signal, the electric control box 2 sends an instruction to open the solenoid valve 5. The solenoid valve 5 opens the compressed air leading to the cylinder 4, and the compressed air pushes the cylinder 4 to operate, and the cylinder 4 drives the pressing plate 41 to descend to fold the battery cover. When the operator takes the folded battery cover, the hand passes through the sensing area of the infrared sensor 3. The infrared sensor 3 sends a signal to the electric control box 2. After receiving the signal, the electric control box 2 sends an instruction to open the solenoid valve 5. The solenoid valve 5 opens the compressed air leading to the cylinder 4, and the compressed air pushes the cylinder 4 to operate, and the cylinder 4 drives the pressing plate 41 to rise, and the operator can take out the folded battery cover. After taking out the battery cover, the infrared sensor 3 sends a signal to the electric control box 2. After receiving the signal, the electric control box 2 sends an instruction to open the solenoid valve 5. The solenoid valve 5 opens the compressed air leading to the cylinder 4, and the compressed air pushes the cylinder 4 to operate, and the cylinder 4 drives the pressing plate 41 to descend. The above actions are repeated. The operator only needs to perform two actions: put in the unfolded battery cover and take out the folded battery cover.

[0026] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic folding device for a car battery cover, comprising a pneumatic pressing device (1) and an electric control box (2), characterized in that: The pneumatic pressing device comprises an infrared sensor (3), a cylinder (4), a solenoid valve (5), a speed controller (6), a pressure regulating valve (7), and an oil mist collector (8), wherein the cylinder (4) is mounted on the top of the pneumatic pressing device (1) housing, the infrared sensor (3) is mounted on the upper bracket (31) of the pneumatic pressing device (1) housing, the solenoid valve (5), the speed controller (6), the pressure regulating valve (7), and the oil mist collector (8) are mounted on the rear of the pneumatic pressing device (1) housing, the electric control box (2) is mounted on the left side of the pneumatic pressing device (1) housing, and the bottom end of the electric control box (2) is mounted with an electric wire 3 (23), and the electric wire 3 (23) is connected to a 220V power supply.

2. The automatic folding device for a car battery cover according to claim 1, characterized in that: The cylinder (4) is connected to a pressure plate (41) below.

3. The automatic folding device for a car battery cover according to claim 1, characterized in that: The cylinder (4) is connected to the solenoid valve (5) via the air pipe 1 (42), the solenoid valve (5) is connected to the speed controller (6) via the air pipe 2 (51), and the controller (6) is connected to the cylinder (4) via the air pipe 3 (61).

4. The automatic folding device for a car battery cover according to claim 2, characterized in that: The electric control box (2) is connected to the solenoid valve (5) via an electric wire 1 (21).

5. The automatic folding device for a car battery cover according to claim 2, characterized in that: The electric control box (2) is connected to the infrared sensor (3) via an electric wire 2 (22).

6. The automatic folding device for a car battery cover according to claim 2, characterized in that: The electric control box (2) is connected to a 220V power supply via an electric wire 3 (23).

7. The automatic folding device for a car battery cover according to claim 3, characterized in that: The pressure regulating valve (7) is connected to an external gas source via an air pipe 4 (71).

8. The automatic folding device for a car battery cover according to claim 3, characterized in that: The pressure regulating valve (7) is connected to the oil mist generator (8), and the oil mist generator (8) is connected to the solenoid valve (5) through the air pipe 5 (81).

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