Compression molding device
By designing the mold combination of sliding plates and oil cylinders, combined with clamping plates and mechanical claws, the stacking and collision problems caused by untimely product cutting in the powder forming device are solved, and efficient transfer of automated parts is achieved and product yields is improved.
Patent Information
- Application Number
- CN202422335447.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, the product cannot be taken in time when the powder forming device is discharged, resulting in accumulation, and collisions between the products produce defects, reducing the yield rate.
A press molding device is designed, using sliding plates and oil cylinders to drive the cooperation between the upper mold and the lower mold, combining the clamping plates and mechanical claws to achieve automatic clamping and transfer of parts and avoid product collisions.
Through automated clamping and transfer, the product yield rate is improved, product surface defects are avoided, and operation convenience and efficiency are improved.
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Figure CN223187082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder pressing, in particular to a pressing and forming device. Background Art
[0002] A powder forming machine processes loose powder into a desired size, shape, density, and strength. Powder forming typically involves feeding a predetermined amount of powder into a mold on the machine, where the powder is compressed and released to form a compact. The compact is then heat treated.
[0003] The powder forming device of the prior art, such as the utility model patent document with authorization announcement number "CN219443430U" and patent name "Automatic Feeding Powder Forming Machine", discloses a powder forming device, including a base plate, a pressing seat is installed on the upper side of the base plate, a plurality of pressing block openings are installed on the front side of the upper surface of the pressing seat, columns are installed at both ends of the front side of the pressing seat, a pressure pump is installed on the upper part of the column, the bottom of the pressing plate is connected to a pressing rod corresponding to the pressing block opening one by one, a first servo motor is installed on the rear side of the upper surface of the pressing seat, and a first screw is installed at the right output end of the first servo motor.
[0004] In the above patent, the products formed by powder pressing are discharged to the outside through an oblique blanking plate. If the operator fails to pick up the products in time, the products may accumulate on the blanking plate. When the products are moved, multiple products on the blanking plate may collide with each other, resulting in defects on the product surface and reducing the product yield. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of the existing technology and propose a pressing and forming device to solve the technical problems mentioned in the background technology that the operator of the pressing and forming device of the existing technology cannot pick up the products in time, which may cause the products to pile up on the blanking plate, and when the products are moved, collisions may occur between multiple products on the blanking plate, resulting in defects on the product surface and reducing the product yield.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions:
[0007] A pressing and forming device includes a workbench, wherein the workbench is provided with a plurality of sliding rods, a mounting plate is fixed on the sliding rods, a sliding plate is slidably provided on the sliding rods and under the mounting plate, a first oil cylinder is provided on the mounting plate, the telescopic end of the first oil cylinder is fixedly connected to the sliding plate, the first oil cylinder drives the sliding plate to slide axially along the sliding rod, an upper mold is provided at the bottom of the sliding plate, a pressing hole is opened on the workbench, a lower mold is slidably provided in the pressing hole, and the lower mold is opposite to the upper mold up and down, a second oil cylinder is provided at the bottom of the workbench, and the telescopic end of the second oil cylinder is fixedly connected to the lower mold, two clamping plates for clamping products and extending out of the workbench are slidably provided on the workbench, a placing plate for placing products is provided on one side of the workbench, and a mechanical claw for clamping products and placing the products on the placing plate is slidably provided above the placing plate
[0008] Working principle:
[0009] First, the operator places the powder to be pressed on the lower mold in the pressing hole, and then the operator starts the first cylinder, the first cylinder drives the sliding plate, and the sliding plate drives the upper mold toward the lower mold, and then the powder in the pressing hole is squeezed between the upper mold and the lower mold, so that the powder is pressed into parts. When the powder is pressed and formed, the operator starts the first cylinder, the first cylinder drives the upper mold away from the lower mold, and then the operator starts the second cylinder, and the second cylinder drives the pressed part toward the workbench surface. When the bottom surface of the part and the workbench surface are at the same level, the operator clamps the part with two clamping plates and moves the part to the outside of the workbench. Then the operator places the part on the external placement plate by moving the mechanical claw until several parts on the placement plate are placed, and the operator can remove the placement plate.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] First, a first oil cylinder and a second oil cylinder are provided. The first oil cylinder can drive the upper mold to move toward the lower mold. During powder compaction, the lower mold on the second oil cylinder can move toward the upper mold, thereby making the parts compacted more tightly. After compaction, the second oil cylinder can drive the lower mold to push the parts out of the compaction hole, which is convenient for subsequent clamping of the clamping plate.
[0012] Second, a clamping plate is provided, through which the pressed parts can be clamped and moved to the outside of the workbench, making it easier for the mechanical claws outside the workbench to clamp the parts.
[0013] Third, a mechanical claw and a placement plate are provided, through which the mechanical claw can clamp the parts between the two clamping plates and place the parts on the placement plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0015] Figure 2 is a structural schematic diagram of the first slider after movement;
[0016] Figure 3 This is a schematic diagram of the assembly structure of the support frame and the second slider;
[0017] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at A in the middle;
[0018] Figure 5 for Figure 1 Schematic diagram of the enlarged structure at B in the middle;
[0019] Figure 6 for Figure 1 Schematic diagram of the enlarged structure at point C in the middle.
[0020] Explanation of the accompanying drawings: workbench 1, sliding rod 2, mounting plate 3, sliding plate 4, first oil cylinder 5, upper mold 6, pressing hole 7, lower mold 8, second oil cylinder 9, clamping plate 10, placement plate 11, mechanical claw 12, first motor 13, first screw 14, first guide rod 15, first slider 16, connecting rod 17, first gas rod 18, support frame 19, second screw 20, second guide rod 21, second motor 22, second slider 23, third screw 24, third motor 25, slide 26, third slider 27, second gas rod 28, feeding box 29, feeding chamber 30, solenoid valve 31, feeding pipe 32, inclined plate 33, collecting box 34, connecting plate 35, sliding groove 36, scraper 37, spring 38, filter plate 39. DETAILED DESCRIPTION
[0021] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.
[0022] Example:
[0023] like Figure 1As shown, a pressing and forming device includes a workbench 1, a plurality of sliding rods 2 are provided on the workbench 1, a mounting plate 3 is fixed on the plurality of sliding rods 2, a sliding plate 4 is provided on the plurality of sliding rods 2 and slides below the mounting plate 3, the sliding rods 2 can guide the movement of the sliding plate 4, and the sliding plate 4 is convenient for sliding, a first oil cylinder 5 is provided on the mounting plate 3, the telescopic end of the first oil cylinder 5 is fixedly connected to the sliding plate 4, the first oil cylinder 5 drives the sliding plate 4 to slide axially along the sliding rod 2, and an upper mold 6 is provided at the bottom of the sliding plate 4, which can be driven by the first oil cylinder 5 Plate 4, thereby sliding plate 4 drives the upper mold 6 to approach or move away from the pressing hole 7. A pressing hole 7 is opened on the workbench 1, and a lower mold 8 is slidingly provided in the pressing hole 7, and the lower mold 8 is opposite to the upper mold 6 up and down. A second oil cylinder 9 is provided at the bottom of the workbench 1 and the telescopic end of the second oil cylinder 9 is fixedly connected to the lower mold 8. The lower mold 8 can be driven to move in the pressing hole 7 by the second oil cylinder 9, so that the lower mold 8 cooperates with the upper mold 6 to press the powder, and after the powder is pressed and formed, the lower mold 8 can be driven by the second oil cylinder 9 to drive the pressed parts to extend out of the pressing hole 7.
[0024] like Figure 1 and Figure 2 As shown, two clamping plates 10 for clamping products and extending out of the workbench 1 are slidingly provided on the workbench 1, and a first motor 13 is provided on the workbench 1. A first screw 14 is fixedly provided on the output end of the first motor 13, and a first guide rod 15 parallel to the first screw 14 is provided on the workbench 1. A first slider 16 is screwed on the first screw 14 and the first slider 16 is slidably connected to the first guide rod 15. The first motor 13 drives the first screw 14 and drives the first slider 16 to move on the first guide rod 15. Two connecting rods 17 are fixed on the first slider 16, and the two connecting rods 17 are fixed with first gas rods 18 and the telescopic ends of the two first gas rods 18 are opposite to each other. The two clamping plates 10 are respectively provided on the telescopic ends of the two first gas rods 18. The first slider 16 moves and drives the connecting rod 17. When the two clamping plates 10 move to both sides of the part, the clamping operation of the part can be completed by the first gas rod 18, and then the clamping plate 10 moves the part to under the mechanical claw 12 outside the workbench 1.
[0025] like Figure 1 and Figure 3As shown, a placement plate 11 for placing products is provided on one side of the workbench 1, and a mechanical claw 12 for clamping products and placing them on the placement plate 11 is slidably provided above the placement plate 11. A support frame 19 is provided on one side of the workbench 1, and a second screw 20 and a second guide rod 21 are provided on the support frame 19. A second motor 22 is fixed on the support frame 19, and the output end of the second motor 22 is fixedly connected to the second screw 20. A second slider 23 is screwed on the second screw 20, and the second slider 23 is slidably connected to the second guide rod 21. The mechanical claw 12 is slidably provided on the second slider 23, and the second screw 20 is driven by the second motor 22. The second screw 20 drives the second slider 23 to move on the second guide rod 21, thereby passing through the second The movement of the second slider 23 drives the movement of the mechanical claw 12. A third screw 24 is rotatably provided at the bottom of the second slider 23. A third motor 25 is fixedly provided at the bottom of the second slider 23, and the output end of the third motor 25 is fixedly connected to the third screw 24. A slide groove 26 is provided at the bottom of the second slider 23. A third slider 27 is screwed on the third screw 24, and the third slider 27 is slidably provided in the slide groove 26. The third motor 25 drives the third screw 24 to drive the third slider 27 to move in the slide groove 26. A second gas rod 28 is fixedly provided at the bottom of the third slider 27. The second gas rod 28 can drive the mechanical claw 12 away from or close to the part, which facilitates the mechanical claw 12 to clamp the part. The mechanical claw 12 is fixed on the telescopic end of the second cylinder.
[0026] like Figure 1 As shown, a feeding box 29 is fixedly provided on the workbench 1, and powder to be pressed into shape can be placed in the feeding box 29. A feeding chamber 30 for feeding material into the pressing hole 7 is opened in the first slider 16, and a solenoid valve 31 is provided at the feeding port of the feeding chamber 30. A feeding pipe 32 is provided between the solenoid valve 31 and the feeding box 29. The powder in the feeding box 29 can move into the feeding chamber 30 under the action of the feeding pipe 32 and the solenoid valve 31. When the feeding chamber 30 of the first slider 16 is located above the pressing hole 7, the operator places the powder in the pressing hole 7 by controlling the solenoid valve 31.
[0027] like Figure 1 As shown, an inclined plate 33 is fixedly provided on one side of the workbench 1. The inclined plate 33 can facilitate the movement of powder into the collection box 34. A collection box 34 for collecting powder is provided at the bottom of the inclined plate 33. A connecting plate 35 is fixedly provided between the two connecting rods 17. The movement of the connecting rod 17 can drive the connecting plate 35 to move, so that the connecting plate 35 drives the scraper 37 to move. A sliding groove 36 is provided in the connecting plate 35. A scraper 37 for pushing excess powder on the surface of the workbench 1 to the inclined plate 33 is slidingly provided in the sliding groove 36. A spring 38 is fixedly provided between the inner wall of the sliding groove 36 and the scraper 37. The spring 38 can make the scraper 37 close to the surface of the workbench 1, which facilitates the scraper 37 to push the powder. A filter plate 39 for filtering the powder is provided in the collection box 34, and the filter plate 39 can filter the powder.
[0028] Working principle:
[0029] First, the operator places the powder to be pressed in the feeding box 29, and then the operator starts the first motor 13, the first motor 13 drives the first screw 14, and the first screw 14 drives the first slider 16. The initial position of the first slider 16 is on the left side of the workbench 1. When the feeding chamber 30 on the first slider 16 is above the pressing hole 7, the operator feeds the powder in the feeding pipe 32 into the pressing hole 7 through the solenoid valve 31. Then, the operator starts the first motor 13 again to move the first slider 16 to the initial position. Then, the operator starts the first cylinder 5, and the first cylinder 5 drives the upper mold 6 to approach the lower mold 8 in the pressing hole 7. Under the action of the first cylinder 5, the upper mold 6 performs preliminary pressing on the powder. Then, the operator starts the second cylinder 9 to drive the lower mold 8 to press the powder again. When the powder is pressed and formed, the operator starts the first cylinder 5 away from the pressing hole 7. Then, the operator starts the second cylinder 9 again to push the part above the lower mold 8 out of the pressing hole 7.
[0030] Afterwards, the operator starts the first motor 13 again, and the first motor 13 drives the first slider 16 to move toward the part. When the two clamping plates 10 on the connecting rod 17 are located on both sides of the part, the operator starts the first gas rod 18, so that the two clamping plates 10 complete the clamping of the part. Then the operator moves the first slider 16, and the first slider 16 drives the two clamping plates 10 to move to the outside of the workbench 1. When the first slider 16 moves, the scraper 37 can push the excess powder on the surface of the workbench 1 to the inclined plate 33, so that the powder falls into the collection box 34 through the inclined plate 33, and the filter plate 39 in the collection box 34 can filter the powder.
[0031] After that, the operator starts the second motor 22, and the second unit drives the second screw 20 to move the second slider 23, and then starts the third motor 25 again. The third motor 25 drives the third screw 24 to move the third slider 27, thereby moving the mechanical claw 12 above the two clamping plates 10. Then the operator starts the second air rod 28, and the second air cylinder drives the mechanical claw 12 to move toward the part. After the mechanical claw 12 completes clamping of the part, the two clamping plates 10 move away from the part and return to the initial position. Then the mechanical claw 12 places the part on the placement plate 11. The operator can take the placement plate 11 to complete the collection of the pressed parts.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A pressing and forming device, characterized in that: The invention comprises a workbench (1), wherein the workbench (1) is provided with a plurality of sliding rods (2), a mounting plate (3) is fixedly provided on the plurality of sliding rods (2), a sliding plate (4) is slidably provided on the plurality of sliding rods (2) and below the mounting plate (3), a first oil cylinder (5) is provided on the mounting plate (3), a telescopic end of the first oil cylinder (5) is fixedly connected to the sliding plate (4), the first oil cylinder (5) drives the sliding plate (4) to slide axially along the sliding rod (2), an upper mold (6) is provided at the bottom of the sliding plate (4), and a pressing hole (7) is opened on the workbench (1). A lower mold (8) is slidably provided in the pressing hole (7) and the lower mold (8) is opposite to the upper mold (6) in the upper and lower directions. A second oil cylinder (9) is provided at the bottom of the workbench (1) and the telescopic end of the second oil cylinder (9) is fixedly connected to the lower mold (8). Two clamping plates (10) for clamping products and extending out of the workbench (1) are slidably provided on the workbench (1). A placement plate (11) for placing products is provided on one side of the workbench (1). A mechanical claw (12) for clamping products and placing the products on the placement plate (11) is slidably provided above the placement plate (11).
2. A pressing and forming device according to claim 1, characterized in that: The workbench (1) is provided with a first motor (13), a first screw (14) is fixedly provided on the output end of the first motor (13), a first guide rod (15) parallel to the first screw (14) is provided on the workbench (1), a first slider (16) is screwed on the first screw (14), and the first slider (16) is slidably connected to the first guide rod (15), two connecting rods (17) are fixedly provided on the first slider (16), a first gas rod (18) is fixedly provided on the two connecting rods (17), and the telescopic ends of the two first gas rods (18) are opposite to each other, and the two clamping plates (10) are respectively provided on the telescopic ends of the two first gas rods (18).
3. A pressing and forming device according to claim 1, characterized in that: A support frame (19) is provided on one side of the workbench (1), and a second screw (20) and a second guide rod (21) are provided on the support frame (19). A second motor (22) is fixed on the support frame (19), and the output end of the second motor (22) is fixedly connected to the second screw (20). A second slider (23) is screwed on the second screw (20), and the second slider (23) is slidably connected to the second guide rod (21). The mechanical claw (12) is slidably provided on the second slider (23).
4. A pressing and forming device according to claim 3, characterized in that: A third screw (24) is rotatably provided at the bottom of the second slider (23), a third motor (25) is fixedly provided at the bottom of the second slider (23), and the output end of the third motor (25) is fixedly connected to the third screw (24), a sliding groove (26) is provided at the bottom of the second slider (23), a third slider (27) is screwed onto the third screw (24), and the third slider (27) is slidably provided in the sliding groove (26), a second air rod (28) is fixedly provided at the bottom of the third slider (27), and the mechanical claw (12) is fixedly provided on the telescopic end of the second cylinder.
5. A pressing and forming device according to claim 2, characterized in that: A feeding box (29) is fixedly provided on the workbench (1), a feeding chamber (30) for feeding materials into the pressing hole (7) is provided in the first slider (16), a solenoid valve (31) is provided at the feeding port of the feeding chamber (30), and a feeding pipe (32) is provided between the solenoid valve (31) and the feeding box (29).
6. A pressing and forming device according to claim 2, characterized in that: A slanted plate (33) is fixedly provided on one side of the workbench (1), a collecting box (34) for collecting powder is provided at the bottom of the slanted plate (33), a connecting plate (35) is fixedly provided between the two connecting rods (17), a sliding groove (36) is provided in the connecting plate (35), a scraper (37) is slidably provided in the sliding groove (36) for pushing excess powder on the workbench (1) surface toward the slanted plate (33), and a spring (38) is fixedly provided between the inner wall of the sliding groove (36) and the scraper (37).
7. A pressing and forming device according to claim 6, characterized in that: A filter plate (39) for filtering powder is provided in the collecting box (34).
Citation Information
Patent Citations
Automatic feeding powder forming machine
CN219443430U