Laminated and printed non-woven fabric

Through multi-layer structure and coating printing technology, the toughness and aesthetics of non-woven fabrics are enhanced, and the problem of insufficient strength and aesthetics of non-woven fabrics is solved, achieving high toughness and environmentally friendly adhesive bonding effect.

CN223187185UActive Publication Date: 2025-08-05JIANGYIN ZHONGXING NON WOVEN FABRIC CO LTD
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Patent Information

Application Number
CN202422062723.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-05
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing non-woven fabrics are difficult to meet the growing requirements for their strength and toughness, and are not beautiful and adhesive-free.

Method used

It adopts a multi-layer structural design, including a surface coating printing layer, a first and a second toughness layer, a hot melt fiber layer, a base cloth layer and a waterproof layer, and is bonded by low melting point hot melt fibers, combined with coating printing technology and polytetrafluoroethylene coating, to enhance toughness and aesthetics.

Benefits of technology

It realizes a non-woven fabric with high toughness, high pattern retention and aesthetics, reduces the use of glue, and improves the service life and environmental protection performance of the non-woven fabric.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a lamination printing non-woven fabric which comprises a surface lamination printing layer (1), a first toughness layer (2) arranged at the lower end of the surface lamination printing layer (1), a first hot melting fiber layer (3) arranged at the lower end of the first toughness layer (2), a second toughness layer (4) arranged at the lower end of the first hot melting fiber layer (3), and a second hot melting fiber layer (5) arranged at the lower end of the second toughness layer (4). A base cloth layer (6) is arranged at the lower end of the second hot melting fiber layer (5), and a waterproof layer (7) is arranged at the lower end of the base cloth layer (6); the fabric disclosed by the utility model has the advantages of high toughness, high shape retention, attractive appearance and non-adhesive adhesiveness.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabrics, in particular to a laminated printed non-woven fabric. Background Art

[0002] Non-woven fabric is a kind of fabric that does not require spinning and weaving. It is composed of directional or random fibers. It is a new generation of environmentally friendly materials with the characteristics of moisture-proof, breathable, flexible, lightweight, easy to decompose, non-toxic and non-irritating, rich colors, low price, and recyclable. The application field of non-woven fabric is very wide, mainly used in medical protection, clothing, home decoration, industrial fabrics and agricultural fields. The non-woven fabrics in the existing technology are difficult to meet people's growing usage requirements in terms of strength and toughness due to good bonding or entanglement.

[0003] Laminating is a key process in the production of non-woven bags. Plastic is melted using a laminating device and then applied to the surface of the non-woven fabric. This process offers advantages such as high production speed and the ability to meet customization requirements. The resulting non-woven bags are also of higher quality and more aesthetically pleasing. Designing a non-woven fabric that meets both aesthetic needs and functionality for daily use is currently the trend in non-woven fabric design. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a laminated printed non-woven fabric with high toughness, high shape retention, aesthetic function and glue-free adhesion in view of the existing technology.

[0005] The technical solution adopted by the present invention to solve the above problems is: a laminated printed non-woven fabric, including a surface laminated printed layer, a first toughness layer is arranged at the lower end of the surface laminated printed layer, a first hot-melt fiber layer is arranged at the lower end of the first toughness layer, a second toughness layer is arranged at the lower end of the first hot-melt fiber layer, a second hot-melt fiber layer is arranged at the lower end of the second toughness layer, a base fabric layer is arranged at the lower end of the second hot-melt fiber layer, and a waterproof layer is arranged at the lower end of the base fabric layer.

[0006] Furthermore, the surface laminating printing layer includes a printing film, and the printing film is formed by combining a paint pattern layer and a laminating layer.

[0007] Furthermore, the waterproof layer is a polytetrafluoroethylene film layer.

[0008] Furthermore, the first hot-melt fiber layer and the second hot-melt fiber layer are both sponges formed by opening, carding, and cross-lapping of low-melting-point hot-melt fibers.

[0009] Furthermore, the full melting temperature of the low-melting-point hot-melt fiber is (85-100)°C.

[0010] Furthermore, the first toughness layer includes a top wear-resistant fiber layer, an elastic consolidation layer and a bottom bulked fiber layer, the upper end of the bottom bulked fiber layer is provided with an elastic consolidation layer, the upper end of the elastic consolidation layer is provided with a top wear-resistant fiber layer, the top wear-resistant fiber layer is connected to the surface laminated printing layer, and the bottom bulked fiber layer is connected to the first hot-melt fiber layer.

[0011] Furthermore, the elastic consolidation layer is a weft-knitted mesh structure fabric.

[0012] Furthermore, the weft-knitted mesh structure fabric is woven from T400 filament DTY.

[0013] Furthermore, the base fabric layer is a woven four-way stretch plain weave fabric.

[0014] Furthermore, the coating layer is prepared by coating polyethylene particles onto the top wear-resistant fiber layer.

[0015] Furthermore, the paint pattern layer is prepared by spraying the paint onto the coating layer according to a certain pattern.

[0016] Furthermore, the polytetrafluoroethylene film layer is prepared by laminating polytetrafluoroethylene particles onto a base fabric layer.

[0017] Furthermore, the top wear-resistant fiber layer is a cotton web formed by opening, carding, and cross-lapping nylon staple fibers.

[0018] Furthermore, the bottom bulked fiber layer is a sponge formed by opening, carding and cross-laying short fibers of a sheath-core structure with a core layer made of high-shrinkage polyester material and a skin layer made of conventional polyester material.

[0019] Furthermore, the top wear-resistant fiber layer, the elastic consolidation layer and the bottom bulked fiber layer are laid and stacked in a structural order, and then prepared into a first toughness layer by a needle punching method.

[0020] Furthermore, the second toughness layer is a sponge formed by opening, carding and cross-lapping SORONA staple fibers.

[0021] Compared with the prior art, the advantages of the present invention are:

[0022] (1) The provision of the first toughness-resistant layer and the second toughness layer makes the non-woven fabric have better toughness, thereby enhancing the service life of the non-woven fabric.

[0023] (2) The arrangement of the first hot-melt fiber layer and the second hot-melt fiber layer allows the non-woven fabric to be bonded together by using low-melting-point hot-melt fibers after hot pressing, thereby reducing the use of glue and being more environmentally friendly.

[0024] (3) The arrangement of the base fabric layer makes the non-woven fabric have better fastness; the arrangement of each layer in the first toughness layer makes the non-woven fabric have higher toughness, wear resistance and shape retention.

[0025] (4) The surface lamination printing layer uses lamination printing technology to make the non-woven fabric more beautiful; the setting of the waterproof layer makes the non-woven fabric have better waterproof performance. At the same time, the polytetrafluoroethylene is coated on the base fabric using lamination technology, which is more firm and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the fabric structure of the present invention.

[0027] Figure 2 This is a schematic structural diagram of the first toughness layer of the present invention.

[0028] Among them, 1. Surface laminating and printing layer; 2. First toughness layer; 3. First hot-melt fiber layer; 4. Second toughness layer; 5. Second hot-melt fiber layer; 6. Base fabric; 7. Waterproof layer; 21. Top wear-resistant fiber layer; 22. Elastic consolidation layer; 23. Bottom bulked fiber layer; DETAILED DESCRIPTION

[0029] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0030] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods. In the description of the present invention, unless otherwise specified, the meaning of "multiple" is two or more: the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; and direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0032] like Figure 1 、 Figure 2A laminated printed non-woven fabric comprises a surface laminated printed layer 1, a first toughness layer 2 is arranged at the lower end of the surface laminated printed layer 1, a first hot-melt fiber layer 3 is arranged at the lower end of the first toughness layer 2, a second toughness layer 4 is arranged at the lower end of the first hot-melt fiber layer 3, a second hot-melt fiber layer 5 is arranged at the lower end of the second toughness layer 4, a base fabric layer 6 is arranged at the lower end of the second hot-melt fiber layer 5, and a waterproof layer 7 is arranged at the lower end of the base fabric layer 6; the second toughness layer 4 is a cotton web formed by SORONA short fibers after being opened, carded, and cross-lapped; the The surface coating printing layer 1 includes a printing film, which is composed of a coating pattern layer and a coating layer; the waterproof layer 7 is a polytetrafluoroethylene film layer, which is prepared by coating polytetrafluoroethylene particles on a base fabric 6 layer; the first toughness layer 2 includes a top wear-resistant fiber layer 21, an elastic consolidation layer 22 and a bottom bulked fiber layer 23, the upper end of the bottom bulked fiber layer 23 is provided with an elastic consolidation layer 22, the upper end of the elastic consolidation layer 22 is provided with a top wear-resistant fiber layer 21, and the top wear-resistant fiber layer 21 is connected to On the surface coating printing layer 1, the coating layer is prepared by coating polyethylene particles on the top wear-resistant fiber layer 21, and the coating pattern layer is prepared by spraying the coating on the coating layer according to a certain pattern; the top wear-resistant fiber layer 21 is a cotton net formed by opening, combing and cross-laying of nylon 66 short fibers; the bottom bulked fiber layer 23 is connected to the first hot-melt fiber layer 3, and the bottom bulked fiber layer 23 is a core layer of high shrinkage polyester material and a skin layer of conventional polyester material. The cotton net is formed after laying; the first hot-melt fiber layer 3 and the second hot-melt fiber layer 5 are both cotton nets formed by opening, combing and cross-laying of low-melting-point hot-melt fibers with a full melting temperature of (85-100)°C; the elastic consolidation layer 22 is a weft-knitted mesh structure fabric woven from T400 filament DTY; the base fabric layer 6 is a woven four-way stretch plain weave structure fabric; the top wear-resistant fiber layer 21, the elastic consolidation layer 22 and the bottom bulked fiber layer 23 are laid and stacked in structural order, and then prepared into the first toughness layer 2 by a needle punching method.

[0033] The first toughness layer 2, the first hot-melt fiber layer 3, the second toughness layer 4, the second hot-melt fiber layer 5 and the base fabric layer 6 prepared by the needle punching method are laid flat in the set structural order, and then the stacked flat product is passed through a hot air blower to melt the low-melting point hot-melt fiber, and then the stacked flat product is extruded through an extruder to make the layers fully bonded by the low-melting point hot-melt fiber; after bonding, the product begins to set the surface coating printing layer 1 and the waterproof layer 7 according to the set structure.

[0034] In addition to the above embodiments, the present invention also includes other implementation methods. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of protection of the claims of the present invention.

Claims

1. A laminated printed nonwoven fabric, comprising a surface laminated printed layer (1), characterized in that: A first toughness layer (2) is provided at the lower end of the surface coating printing layer (1), a first hot-melt fiber layer (3) is provided at the lower end of the first toughness layer (2), a second toughness layer (4) is provided at the lower end of the first hot-melt fiber layer (3), a second hot-melt fiber layer (5) is provided at the lower end of the second toughness layer (4), a base fabric layer (6) is provided at the lower end of the second hot-melt fiber layer (5), and a waterproof layer (7) is provided at the lower end of the base fabric layer (6).

2. The laminated printed nonwoven fabric according to claim 1, characterized in that: The surface laminating printing layer (1) comprises a printing film, and the printing film is formed by combining a coating pattern layer and a laminating layer.

3. The laminated printed nonwoven fabric according to claim 1, characterized in that: The waterproof layer (7) is a polytetrafluoroethylene film layer.

4. The laminated printed nonwoven fabric according to claim 1, characterized in that: The first hot-melt fiber layer (3) and the second hot-melt fiber layer (5) both use low-melting-point hot-melt fibers, and the full melting temperature of the low-melting-point hot-melt fibers is 85-100°C.

5. The laminated printed nonwoven fabric according to claim 1, characterized in that: The first toughness layer (2) includes a top wear-resistant fiber layer (21), an elastic consolidation layer (22) and a bottom bulked fiber layer (23), the upper end of the bottom bulked fiber layer (23) is provided with an elastic consolidation layer (22), the upper end of the elastic consolidation layer (22) is provided with a top wear-resistant fiber layer (21), the top wear-resistant fiber layer (21) is connected to the surface lamination printing layer (1), and the bottom bulked fiber layer (23) is connected to the first hot-melt fiber layer (3).

6. The laminated printed nonwoven fabric according to claim 5, characterized in that: The elastic consolidation layer (22) is a weft-knitted mesh structure fabric.

7. The laminated printed nonwoven fabric according to claim 1, characterized in that: The base fabric layer (6) is a woven four-way stretch plain weave fabric.