Online automatic labeling machine for independent arm splitting machine
By designing an online automatic labeling machine on an independent arm slitting machine, using a laser rangefinder and camera monitoring head for precise positioning and detection, the problem of insolid labeling and distinction between unqualified products is solved, and efficient automatic labeling and precise control of product quality is achieved.
Patent Information
- Application Number
- CN202422916313.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-11-28
AI Technical Summary
During the labeling process, existing slitting machines have problems such as low standard accuracy, insecure labeling, and failure to effectively distinguish qualified and unqualified products.
An online automatic labeling machine for independent arm slitting machines is designed, which includes qualified and defective labeling components. It uses a laser rangefinder and camera monitoring head for precise positioning and detection, and combines a horizontal moving module and an adjustment cylinder to achieve automatic labeling to ensure the accuracy and flexibility of the label.
The degree of automation has been improved, the accuracy and stability of labeling have been ensured, manual intervention has been reduced, the risk of defective products flowing into downstream processes has been reduced, and the production efficiency and equipment versatility has been improved.
Smart Images

Figure CN223187861U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of slitting machines, in particular to an online automatic labeling machine for an independent arm slitting machine. Background Art
[0002] With the continuous development of automation technology, modern production lines have put forward higher requirements for efficient and accurate label attaching technology, and the application of slitting machines is no exception.
[0003] In traditional slitting machine labeling technology, the labeling process mainly fixes the labeler directly on the equipment ejector to realize automatic labeling. This method has been found in long-term use: 1. When the product is slightly misaligned, it is easy to cause low labeling accuracy and loose labeling; 2. The timely marking of unqualified products and re-inspection of qualified products are also important links in the production process. If qualified and unqualified products cannot be effectively distinguished, it may affect the overall product quality and even cause unqualified products to enter the market.
[0004] In this context, in response to the production needs of independent arm slitting machines, an online automatic labeling machine for independent arm slitting machines was developed, aiming to achieve accurate distinction and labeling of qualified and defective products through precise automated control. Utility Model Content
[0005] The purpose of the utility model is to provide an online automatic labeling machine for an independent arm slitting machine in order to solve the problems of low labeling accuracy, weak labeling and failure to more effectively distinguish qualified and unqualified products in the existing slitting machine labeling technology.
[0006] The utility model achieves the above-mentioned object through the following technical solutions: an online automatic labeling machine for an independent arm slitting machine, comprising a slitting machine and a winding machine that cooperate with each other, a qualified product labeling assembly is provided above the slitting machine, and a defective product labeling assembly is provided on the winding machine;
[0007] The qualified product labeling assembly includes a horizontal moving module provided on the slitting machine, the horizontal moving module is provided with an extension arm, and a laser rangefinder and a first downward pressure cylinder are respectively provided on both side walls of the extension arm, a first mounting member is provided on the telescopic rod of the first downward pressure cylinder, and a qualified product labeler is provided on the first mounting member;
[0008] The defective product labeling assembly is provided with two groups, and the defective product labeling assembly includes a raising platform, a support arm is provided on the raising platform, an adjustment guide rail is provided on the side wall of the support arm, a sliding base plate is provided on the adjustment guide rail, an adjustment cylinder for adjusting the position of the sliding base plate is provided on one side of the support arm, a second pressing cylinder is provided on the sliding base plate, a second mounting part is provided on the telescopic rod of the second pressing cylinder, and a camera monitoring head and a defective product labeler are respectively provided on the second mounting part.
[0009] Furthermore, the horizontal moving module includes a horizontal support platform, a screw rod is rotatably arranged above the horizontal support platform, a driving motor is arranged at one end of the screw rod to drive the screw rod to rotate, a ball nut base is arranged on the screw rod to match it, a guide rail is arranged on the surface of the horizontal support platform below the screw rod, a slider is arranged on the guide rail to match it, and the slider is fixedly connected to the ball nut base.
[0010] Furthermore, a coupling is provided at the connection between the rotating shaft of the drive motor and the screw rod.
[0011] Furthermore, the cross section of the extension arm is "L"-shaped.
[0012] Furthermore, the interior of the cavity of the elevated platform is hollow.
[0013] Furthermore, the length of the adjusting guide rail is greater than the running length of the telescopic rod of the adjusting cylinder.
[0014] Beneficial effects: The utility model has reasonable design, simple and stable structure, strong practicality, and has the following beneficial effects:
[0015] 1. Improve the degree of automation: Through the collaborative work of qualified product labeling components and defective product labeling components, online automatic labeling is realized, which greatly reduces manual intervention and improves production efficiency and production line automation level;
[0016] 2. Precise positioning and operation: The combination of the laser rangefinder and the horizontal movement module in the qualified product labeling component ensures the accuracy and stability of the labeling operation, avoids the deviation of the label position, and guarantees the labeling quality;
[0017] 3. Defective product detection and labeling: The defective product labeling component uses a camera monitoring head and an adjustment cylinder to accurately identify unqualified products and label them in a timely manner, facilitating subsequent screening and processing, and reducing the risk of defective products flowing into downstream processes;
[0018] 4. Flexible adjustment and strong adaptability: The defective product labeling component is equipped with an adjustment guide rail and an adjustable cylinder, which can flexibly adjust the labeling position according to the size and shape of different products, adapt to different production needs, and improve the versatility and adaptability of the equipment;
[0019] 5. Final control of product quality: There are two groups of defective product labeling components. The second group can reconfirm the labeled qualified products and defective products. If there is a problem, the label will be re-labeled. The second-labeled products will need to be further confirmed later, which also ensures the final control of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the present utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the qualified product labeling assembly of the utility model;
[0022] Figure 3 This is a structural diagram of the defective product labeling component of the present invention.
[0023] In the figure: 1- slitting machine, 2- winder, 3- qualified product labeling assembly, 4- defective product labeling assembly;
[0024] 301- horizontal movement module, 302- extension arm, 303- laser rangefinder, 304- first downward pressure cylinder, 305- first mounting part, 306- qualified product labeler, 401- raising platform, 402- supporting arm, 403- adjusting guide rail, 404- sliding bottom plate, 405- adjusting cylinder, 406- second downward pressure cylinder, 407- second mounting part, 408- camera monitoring head, 409- defective product labeler;
[0025] 3011-horizontal support platform, 3012-screw, 3013-drive motor, 3014-ball nut base, 3015-guide rail, 3016-slider, 3017-coupling. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0027] Example 1:
[0028] Combine Figure 1-3The online automatic labeling machine for an independent arm slitting machine shown in the figure mainly consists of a slitting machine 1, a winder 2, and a qualified product labeling component 3 and a defective product labeling component 4. The design is highly automated and intelligent to improve labeling accuracy and product quality control accuracy. Its working principle and structure are as follows: the slitting machine 1 and the winder 2 are two core devices that cooperate with each other. The slitting machine 1 is used to slit the film raw materials, while the winder 2 is responsible for winding and arranging the slit materials. The qualified product labeling component 3 is installed above the slitting machine 1, and the defective product labeling component 4 is configured on the winder 2 to automatically label according to the quality of the product.
[0029] The design structure of the qualified product labeling component 3 includes a horizontal moving module 301, which is arranged above the slitting machine 1 and can move back and forth along the horizontal axis to ensure that the qualified products can be accurately aligned for labeling. An extension arm 302 is installed above the horizontal moving module 301 to avoid interference with the installation of subsequent components. The two side walls of the extension arm 302 are respectively equipped with a laser rangefinder 303 and a first downward pressure cylinder 304. The laser rangefinder 303 is used to accurately measure the size and position of the material, thereby providing data support for the subsequent labeling operation, and the first downward pressure cylinder 304 is used to In order to gently press the qualified products to ensure that the materials remain stable during labeling and avoid position deviation, a first mounting member 305 is installed on the telescopic rod of the first pressing cylinder 304, and a qualified product labeler 306 is fixed on the first mounting member 305 to ensure that each qualified product can be labeled at a precise position. In addition, the qualified product labeler 306 is an existing device, which can be an ink pad type labeler or an independent label type labeler. It should be noted that the independent labeler device occupies a larger area, and the interference problem between devices should be further considered when setting the extension arm 302;
[0030] The defective product labeling component 4 is different from the qualified product labeling component 3. The defective product labeling component 4 is designed to include two independent systems. Each group of defective product labeling components 4 includes a raising platform 401, which is used to increase the overall height to facilitate the subsequent operation. A support arm 402 is installed on the raising platform 401. One side of the support arm is equipped with an adjustment guide rail 403. The adjustment guide rail 403 is provided with a sliding base plate 404. The position of the subsequent labeling can be adjusted by sliding the sliding base plate 404. An adjustment cylinder 405 is also installed on one side of the support arm 402. The cylinder is responsible for adjusting the position of the sliding base plate 404 so that it can be flexibly adjusted according to the different requirements of the material. Adjustment. During the operation of labeling defective products, a second downward pressure cylinder 406 is installed on the sliding base plate 404, and a second mounting part 407 is installed on its telescopic rod. The second mounting part 407 is fixed with a camera monitoring head 408 and a defective product labeler 409. The camera monitoring head 408 is used to monitor the quality status of the material in real time and automatically identify the location and type of defective products, while the defective product labeler 409 accurately attaches the defective product label to the corresponding material according to the monitored information, thereby ensuring that all materials can be classified and labeled according to whether the quality is qualified or not. In addition, the defective product labeler 409 is an existing equipment like the qualified product labeler 306.
[0031] In this embodiment, the horizontal movement module 301 includes a horizontal support platform 3011, which provides stable support. A screw rod 3012 is rotatably provided above the horizontal support platform 3011. The screw rod 3012 drives the movement of the ball nut base 3014 by rotating to ensure the accuracy of horizontal displacement. A drive motor 3013 is provided at one end of the screw rod 3012 to drive the rotation of the screw rod 3012. The drive motor 3013 transmits power to the screw rod 3012 by outputting power, driving the screw rod 3012 to rotate, thereby driving the movement of the entire system. A ball nut base 3014 is provided on the screw rod 3012 to cooperate with the screw rod 3012. To ensure that the lead screw 3012 can transmit precise linear motion when rotating, a guide rail 3015 is provided on the surface of the horizontal support platform 3011 located below the lead screw 3012. The function of the guide rail 3015 is to provide a smooth and stable sliding path. A slider 3016 is provided on the guide rail 3015 to match it. The slider 3016 is fixedly connected to the ball nut base 3014. This setting prevents any possible offset or instability, so that all moving parts of the module can work in close coordination, ensuring that the entire system operates under high precision requirements.
[0032] In this embodiment, a coupling 3017 is provided at the connection between the rotating shaft of the drive motor 3013 and the screw rod 3012 to ensure that the rotational power of the drive motor 3013 can be effectively transmitted to the screw rod 3012. In this design, the function of the coupling 3017 is not only to transmit rotational motion, but also to a certain extent to absorb the imbalance caused by installation errors, axial offset or vibration generated during operation, and play a buffering and regulating role, thereby protecting the normal operation of the drive motor 3013 and the screw rod 3012, and avoiding mechanical damage or excessive wear due to improper docking or excessive deviation.
[0033] In this embodiment, the cross-section of the extension arm 302 is "L"-shaped. This design can effectively disperse stress while ensuring structural strength, avoiding excessive force in a single direction, thereby improving the rigidity and stability of the entire structure. It can also avoid operational interference between subsequent components installed above it and the horizontal moving module 301.
[0034] In this embodiment, the interior of the cavity of the raising platform 401 is hollow. This design not only helps to reduce the weight of the overall structure, but also allows some components to be set inside when the defective product labeler 409 uses a larger independent label-type labeler, thereby ensuring an overall appearance and avoiding excessive interference from external equipment.
[0035] In this embodiment, the length of the adjusting guide rail 403 is greater than the operating length of the telescopic rod of the adjusting cylinder 405. This design fully takes into account the adjustable range and movement stability during the adjustment process. The length of the adjusting guide rail 403 exceeds the maximum operating length of the telescopic rod of the cylinder, which can ensure that during the entire movement process of the telescopic rod of the adjusting cylinder 405, the adjusting guide rail 403 can always provide sufficient support and guidance, avoiding derailment or instability that may occur when moving to the extreme position.
[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0037] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An online automatic labeling machine for an independent arm slitting machine, comprising a slitting machine (1) and a winding machine (2) that cooperate with each other, characterized in that: A qualified product labeling component (3) is provided above the slitting machine (1), and a defective product labeling component (4) is provided on the winding machine (2); The qualified product labeling assembly (3) comprises a horizontal moving module (301) arranged on the slitting machine (1), the horizontal moving module (301) is provided with an extension arm (302), the two side walls of the extension arm (302) are respectively provided with a laser rangefinder (303) and a first downward pressure cylinder (304), the telescopic rod of the first downward pressure cylinder (304) is provided with a first mounting member (305), and the first mounting member (305) is provided with a qualified product labeler (306); The defective product labeling assembly (4) is provided with two groups, and the defective product labeling assembly (4) includes a raising platform (401), a supporting arm (402) is provided on the raising platform (401), an adjusting guide rail (403) is provided on the side wall of the supporting arm (402), a sliding base plate (404) is provided on the adjusting guide rail (403), an adjusting cylinder (405) for adjusting the position of the sliding base plate (404) is provided on one side of the supporting arm (402), a second pressing cylinder (406) is provided on the sliding base plate (404), a second mounting member (407) is provided on the telescopic rod of the second pressing cylinder (406), and a camera monitoring head (408) and a defective product labeling device (409) are respectively provided on the second mounting member (407).
2. The online automatic labeling machine for an independent arm slitting machine according to claim 1, characterized in that: The horizontal movement module (301) comprises a horizontal support platform (3011), a screw rod (3012) being rotatably arranged above the horizontal support platform (3011), a driving motor (3013) being arranged at one end of the screw rod (3012) for driving the screw rod (3012) to rotate, a ball nut base (3014) being arranged on the screw rod (3012) to match the screw rod (3012), a guide rail (3015) being arranged on the surface of the horizontal support platform (3011) below the screw rod (3012), a slider (3016) being arranged on the guide rail (3015) to match the screw rod (3012), and the slider (3016) being fixedly connected to the ball nut base (3014).
3. The online automatic labeling machine for an independent arm slitting machine according to claim 2, characterized in that: A coupling (3017) is provided at the connection between the rotating shaft of the driving motor (3013) and the screw rod (3012).
4. The online automatic labeling machine for an independent arm slitting machine according to claim 3, characterized in that: The cross section of the extension arm (302) is "L"-shaped.
5. The online automatic labeling machine for an independent arm slitting machine according to claim 4, characterized in that: The interior of the cavity of the raising platform (401) is hollow.
6. The online automatic labeling machine for an independent arm slitting machine according to claim 5, characterized in that: The length of the adjusting guide rail (403) is greater than the operating length of the telescopic rod of the adjusting cylinder (405).