Stable cable conveyor with speed change function

By integrating the diesel engine power generation system and frequency conversion control in the cable conveyor, combined with the baffle and spring structure, the problem of external power supply and winding of the cable conveyor is solved, and stable and variable speed cable transmission and convenient replacement are achieved.

CN223188650UActive Publication Date: 2025-08-05WUXI DUCHANG ELECTRIC POWER EQUIP
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Patent Information

Application Number
CN202421828972.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-08-05
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Existing cable conveyors require external power supply, with a single conveying speed, easy to wrap when transporting multiple cables, and inconvenient cable replacement in special applications.

Method used

Diesel engine generator set, battery, reducer, motor, frequency converter, bracket, extended gear transmission set, adjustment and lifting group, track conveying group and cable anti-winding guide protection section are adopted to achieve independent power supply and speed control, and use baffles, limiting components and spring structures to prevent cable tangling.

Benefits of technology

It realizes stable transmission of cables, avoids external power requirements, adapts to cables of different sizes, and prevents cables from entangling, improving construction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223188650U_ABST
Patent Text Reader

Abstract

The utility model discloses a stable cable conveyor with a speed change function, which belongs to the technical field of cable conveying and comprises a bottom frame, a diesel generator set arranged on the upper side of the bottom frame, a storage battery arranged on the upper side of the bottom frame and close to one side of the diesel generator set, and a speed reducer arranged on the upper side of the bottom frame and close to one side of the storage battery. The motor is arranged on the upper side of the speed reducer, the frequency conversion control set is arranged on the upper side of the bottom frame, the first support is arranged in the middle of the upper side of the bottom frame, the extension type gear transmission set is arranged on one side of the speed reducer, and the adjusting lifting set is arranged in the first support. According to the cable conveyor, the problems that the cable conveyor is powered by an external power supply, the conveying speed is single, and a plurality of cables are easy to wind when being conveyed are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable conveying, in particular to a stable cable conveyor with a speed-changing function. Background Art

[0002] As living standards continue to improve, the scale of urban power grids is also expanding. The traditional method of laying cables by hand and shoulder is no longer sufficient. To reduce the labor intensity of cable laying, ensure construction quality, and speed up construction progress, cable conveyors have been developed for various laying scenarios. Cable conveyors are electric machines used to lay power cables (or communication cables). They can be used in conjunction with cable tractors, hoists, and other cable laying equipment. They facilitate and speed construction, significantly saving manpower and material resources, and effectively reducing construction costs.

[0003] The Chinese patent application number CN202321340865.3 in the prior art discloses a cable conveyor that prevents cable damage, including a bracket and a first base body and a second base body arranged side by side; a pitch-adjusting screw rod is rotatably provided on the bracket; the pitch-adjusting screw rod can movably pass through the first base body and the second base body, and is threadedly connected to the first base body, and is used to adjust the distance between the first base body and the second base body under the action of the thread; a first driven rotating shaft and a first active rotating shaft are rotatably provided on the left and right sides of the first base body respectively; a second driven rotating shaft and a second active rotating shaft are rotatably provided on the left and right sides of the second base body respectively; the first The driving shaft, the first driven shaft, the second driving shaft and the second driven shaft are all provided with sprockets; the sprockets of the first driving shaft and the first driven shaft are provided with a first chain; the sprockets of the second driving shaft and the second driven shaft are provided with a second chain; a first crawler is provided on the outside of the first chain; a second crawler is provided on the outside of the second chain; a driving device is provided on the side of the second seat away from the second crawler; the driving device is connected to the second driving shaft to drive the second driving shaft to rotate; the second driving shaft is provided with a flexible synchronous rotation device, which is used to drive the first driving shaft and the second driving shaft to rotate synchronously in opposite directions.

[0004] The above technical solution solves the problem that the cable conveyor is equipped with two motors, one track corresponds to one motor, which is costly. The two tracks on the cable conveyor are arranged horizontally, resulting in a wider overall width of the cable conveyor. In special applications, such as when laying three cables at a time, a problem occurs in the middle cable and needs to be replaced. Because the cable conveyor is relatively wide, it cannot be placed between the two cables on both sides to replace the middle cable. However, it requires an external power supply, and during use, the conveying speed cannot be controlled and cannot be adjusted according to the needs of use. When laying multiple cables, if affected by external factors, the cables will be entangled, thereby affecting the normal laying of the cables. For this reason, we propose a stable cable conveyor with a variable speed function. Utility Model Content

[0005] The utility model is to solve the shortcomings of the prior art and proposes a stable cable conveyor with a speed change function. The stable cable conveyor with a speed change function solves the problems of the cable conveyor being powered by an external power supply, having a single conveying speed, and multiple cables being easily entangled when conveyed.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A stable cable conveyor with a speed change function, comprising a chassis, a diesel generator set, a battery, a reducer, a motor, a frequency conversion control group, a bracket one, an extended gear transmission group, an adjustment lifting group, a crawler conveyor group and a cable anti-winding guide protection part, wherein the diesel generator set is arranged on the upper side of the chassis, the battery is arranged on the upper side of the chassis and close to the side of the diesel generator set, the reducer is arranged on the upper side of the chassis and close to the side of the battery, the motor is arranged on the upper side of the reducer, the frequency conversion control group is arranged on the upper side of the chassis, the bracket one is arranged in the middle of the upper side of the chassis, the extended gear transmission group is arranged on one side of the reducer, the adjustment lifting group is arranged in the bracket one, the crawler conveyor group is arranged on one side of the adjustment lifting group, and the cable guide protection part is arranged on the upper side of the chassis and at both ends of the crawler conveyor group.

[0008] Preferably, the reducer is an RV reducer.

[0009] Through the above technical solution, the cable to be transported is placed in the cable guide protection part, and then the diesel generator set is started. The diesel generator set stores electricity in the battery, the battery supplies power to the motor, the motor drives the reducer to work, the reducer drives the extended gear transmission group, the extended gear transmission group drives the crawler conveyor group to operate, the crawler conveyor group transports the cable, and at the same time the frequency conversion control group cooperates with the reducer to control the conveying speed of the crawler conveyor group, and the bracket cooperates with the adjustment lifting group to adjust the distance between the two crawler conveyor groups, thereby providing a variable speed control and stable cable transportation function, and at the same time has an independent power supply function, does not require an external power supply, and is easy to move and use.

[0010] Preferably, the cable anti-entanglement guide protection part includes a cable protection part and a cable anti-entanglement guide part, and the cable protection part includes baffle one and baffle two, and the baffle one and baffle two are arranged on the upper side of the base frame in a parallel and symmetrical structure, one side of the baffle two is rotatably connected to the upper side of the base frame, and a limiting component is arranged between the baffle two and the base frame.

[0011] Through the above technical solution, baffle 1 cooperates with baffle 2 to provide a protective function for the cable, thereby preventing the cable from breaking and flying during transportation.

[0012] Preferably, the limit bar assembly includes a limit bar 1, a support block and a limit bar 2, one end of the limit bar 1 is rotatably connected to the front side of the base frame, the support block is arranged on the front side of the base frame and is located below the limit bar 1, one end of the limit bar 2 is rotatably connected to one side of the base frame, and the other end of the limit bar 2 is inserted into one side of the baffle 2.

[0013] Through the above technical solution, limit bar 1 cooperates with limit bar 2 to provide a limiting function for baffle 2. Baffle 2 is rotatably connected to the base frame, so that baffle 1 and baffle 2 are in an open state, which is conducive to replacing the internal transmission cable.

[0014] Preferably, the cable anti-entanglement guide portion includes a plug-in slot, which is arranged on the upper side of the base frame, and the bracket 2 is plugged into the plug-in slot. A number of vertical plates are provided on the upper side of the bracket 2, and a spring is provided on one side of the vertical plate. A push plate is provided at the end of the spring, and a cable guide port is provided between the two push plates. A fixing rod is plugged into one side of the base frame, and one end of the fixing rod is threadedly connected to one side of the bracket 2.

[0015] Through the above technical solution, the cable is placed in the cable guide port between the two push plates. When the cable shakes during transportation, the cable can push the push plate to cooperate with the vertical plate to squeeze the spring, and the rebound force of the spring is used to make the cable swing back and forth. There are partitions between multiple cables to avoid entanglement of multiple cables during transportation. In addition, the push plate cooperates with the vertical plate to squeeze the spring to adapt to the use of transportation guides for cables of different sizes.

[0016] Preferably, a plurality of universal wheels are provided on the lower side of the base frame.

[0017] Through the above technical solution, the provision of the universal wheel provides the stable cable conveyor with a speed-changing function with a function of facilitating movement.

[0018] Preferably, a protective shell is provided on the upper side of the base frame.

[0019] Through the above technical solution, the provision of the protective shell is used to provide a protection function for the electrical components.

[0020] To sum up, the utility model places the cable to be transported in the cable guide protection part, and then starts the diesel generator set, the diesel generator set stores electricity in the battery, the battery supplies power to the motor, the motor drives the reducer to work, the reducer drives the extended gear transmission group, the extended gear transmission group drives the crawler conveyor group to operate, the crawler conveyor group transports the cable, and at the same time the frequency conversion control group cooperates with the reducer to control the conveying speed of the crawler conveyor group, and the bracket cooperates with the adjustment lifting group to adjust the distance between the two crawler conveyor groups, thereby providing a function of variable speed control and stable cable transportation, and at the same time has an independent power supply function, does not require an external power supply, and is easy to move and use.

[0021] In the utility model, the cable is placed in the cable guide port between the two push plates. When the cable shakes during transportation, the cable can push the push plate to cooperate with the vertical plate to squeeze the spring, and the rebound force of the spring is used to make the cable shake back and forth. In addition, there are partitions between multiple cables to avoid entanglement of multiple cables when they are transported. In addition, the push plate cooperates with the vertical plate to squeeze the spring, which can also adapt to the use of transportation guides for cables of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the back axial side structure of the utility model without a protective shell;

[0023] Figure 2 This is a schematic diagram of the front axial structure of the utility model without a protective shell;

[0024] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of A;

[0025] Figure 4 This is a schematic diagram of the front-side axial structure of the utility model without a protective shell;

[0026] Figure 5 This is a schematic diagram of the front axial structure of the utility model with a protective shell.

[0027] In the figure: 1. chassis; 2. diesel engine generator set; 3. battery; 4. reducer; 5. motor; 6. frequency conversion control group; 7. bracket 1; 8. extended gear transmission group; 9. adjustment lifting group; 10. crawler conveyor group; 11. baffle 1; 12. baffle 2; 13. limit bar 1; 14. support block; 15. limit bar 2; 16. plug-in slot; 17. bracket 2; 18. vertical plate; 19. spring; 20. push plate; 21. fixing rod; 22. universal wheel; 23. protective shell. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] like Figure 1-Figure 5 As shown, a stable cable conveyor with a variable speed function includes a chassis 1, a diesel generator set 2, a battery 3, a reducer 4, a motor 5, a frequency conversion control group 6, a bracket 7, an extended gear transmission group 8, an adjustment and lifting group 9, a crawler conveyor group 10 and a cable anti-winding guide protection part.

[0030] The diesel generator set 2 is arranged on the upper side of the chassis 1, the battery 3 is arranged on the upper side of the chassis 1 and close to the diesel generator set 2, the reducer 4 is arranged on the upper side of the chassis 1 and close to the battery 3, the reducer 4 is an RV reducer, the motor 5 is arranged on the upper side of the reducer 4, the frequency conversion control group 6 is arranged on the upper side of the chassis 1, the bracket 7 is arranged in the middle of the upper side of the chassis 1, the extended gear transmission group 8 is arranged on one side of the reducer 4, the adjustment and lifting group 9 is arranged in the bracket 7, the crawler conveyor group 10 is arranged on one side of the adjustment and lifting group 9, and the cable guide protection part is arranged on the upper side of the chassis 1 and located at both ends of the crawler conveyor group 10.

[0031] The cable anti-winding guide protection part includes a cable protection part and a cable anti-winding guide part. The cable protection part includes a baffle 11 and a baffle 2 12. The baffle 11 and the baffle 2 12 are arranged on the upper side of the base frame 1 in a parallel and symmetrical structure. One side of the baffle 2 12 is rotatably connected to the upper side of the base frame 1. A limiting component is arranged between the baffle 2 12 and the base frame 1. The limiting component includes a limiting strip 13, a support block 14 and a limiting strip 2 15. One end of the limiting strip 13 is rotatably connected to the front side of the base frame 1. The support block 14 is arranged on the front side of the base frame 1 and is located below the limiting strip 13. One end of the limiting strip 2 15 is rotatably connected to one side of the base frame 1, and the other end of the limiting strip 2 15 is plugged into one side of the baffle 2 12.

[0032] The cable anti-winding guide portion includes a plug-in slot 16, which is arranged on the upper side of the base frame 1, and a bracket 2 17 is inserted into the plug-in slot 16. A plurality of vertical plates 18 are provided on the upper side of the bracket 2 17, and a spring 19 is provided on one side of the vertical plate 18. A push plate 20 is provided at the end of the spring 19, and a cable guide port is provided between the two push plates 20. A fixing rod 21 is inserted on one side of the base frame 1, and one end of the fixing rod 21 is threadedly connected to one side of the bracket 2 17. A plurality of universal wheels 22 are provided on the lower side of the base frame 1, and a protective shell 23 is provided on the upper side of the base frame 1.

[0033] In this embodiment, the cable to be transported is placed in the cable guide protection part, and then the diesel generator set 2 is started. The diesel generator set 2 stores electricity in the battery 3, and the battery 3 supplies power to the motor 5. The motor 5 drives the reducer 4 to work, and the reducer 4 drives the extended gear transmission group 8. The extended gear transmission group 8 drives the crawler conveyor group 10 to operate, and the crawler conveyor group 10 transports the cable. At the same time, the frequency conversion control group 6 cooperates with the reducer 4 to control the conveying speed of the crawler conveyor group 10, and the bracket 7 cooperates with the adjustment lifting group 9 to adjust the distance between the two crawler conveyor groups 10.

[0034] In this embodiment, baffle 1 1 cooperates with baffle 2 12 to protect the cable, and limit bar 1 13 cooperates with limit bar 2 15 to limit baffle 2 12. Baffle 2 12 is rotatably connected to the base frame 1, so that baffle 1 11 and baffle 2 12 are in an open state, which is conducive to the replacement of the internal transmission cable. The cable is placed in the cable guide port between the two push plates 20. If the cable shakes during the transportation process, the cable can push the push plate 20 to cooperate with the vertical plate 18 to squeeze the spring 19, and the rebound force of the spring 19 is used to make the cable shake back and forth. There are partitions between multiple cables to avoid entanglement of multiple cables during transportation, and the push plate 20 cooperates with the vertical plate 18 to squeeze the spring 19 to adapt to the use of transmission guides for cables of different sizes.

[0035] It should be noted that the diesel generator set 2 is a rigid entity composed of a diesel engine as the power source, a generator, a control panel, a common base and other components.

[0036] The reducer 4 is an RV reducer, which is composed of a front stage of a planetary gear reducer and a rear stage of a cycloid pinwheel reducer.

[0037] The frequency conversion control group 6 is composed of a controller, a frequency converter and a control panel. The controller refers to a main command device that changes the wiring of the main circuit or control circuit and changes the resistance value in the circuit in a predetermined sequence to control the starting, speed regulation, braking and reversing of the motor. The frequency converter is an electric power control device that applies frequency conversion technology and microelectronics technology to control the AC motor by changing the frequency of the motor's working power supply.

[0038] The extended gear transmission group 8, the adjustable lifting group 9, and the crawler conveyor group 10 proposed in this application are existing technologies, and their specific usage methods and functions are not described in detail in this article.

[0039] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stable cable conveyor with a variable speed function, characterized in that: comprising a base frame (1), A diesel generator set (2), wherein the diesel generator set (2) is arranged on the upper side of the base frame (1); A battery (3), the battery (3) being arranged on the upper side of the chassis (1) and close to a side of the diesel generator set (2); A reducer (4), the reducer (4) being arranged on the upper side of the chassis (1) and close to the side of the battery (3); a motor (5), wherein the motor (5) is arranged on the upper side of the reducer (4); A frequency conversion control group (6), the frequency conversion control group (6) is arranged on the upper side of the base frame (1); Bracket 1 (7), said bracket 1 (7) being arranged at the middle portion of the upper side of the base frame (1); An extended gear transmission group (8), wherein the extended gear transmission group (8) is arranged on one side of the reducer (4); An adjusting and lifting group (9), wherein the adjusting and lifting group (9) is arranged in the first bracket (7); A crawler conveyor group (10), wherein the crawler conveyor group (10) is arranged on one side of the regulating and lifting group (9); A cable anti-winding guide protection part is provided on the upper side of the chassis (1) and is located at both ends of the crawler conveyor group (10).

2. A stable cable conveyor with a speed-changing function according to claim 1, characterized in that: The reducer (4) is an RV reducer.

3. The stable cable conveyor with speed-changing function according to claim 1, characterized in that: The cable anti-winding guide protection part includes a cable protection part and a cable anti-winding guide part, and the cable protection part includes a baffle 1 (11) and a baffle 2 (12). The baffle 1 (11) and the baffle 2 (12) are arranged on the upper side of the base frame (1) in a parallel and symmetrical structure. One side of the baffle 2 (12) is rotatably connected to the upper side of the base frame (1), and a limiting component is arranged between the baffle 2 (12) and the base frame (1).

4. A stable cable conveyor with a speed-changing function according to claim 3, characterized in that: The limiting assembly comprises a limiting strip 1 (13), a support block (14) and a limiting strip 2 (15); one end of the limiting strip 1 (13) is rotatably connected to the front side of the base frame (1); the support block (14) is arranged on the front side of the base frame (1) and is located below the limiting strip 1 (13); one end of the limiting strip 2 (15) is rotatably connected to one side of the base frame (1); and the other end of the limiting strip 2 (15) is plugged into one side of the baffle 2 (12).

5. The stable cable conveyor with speed-changing function according to claim 3, characterized in that: The cable anti-winding guide portion includes a plug-in slot (16), the plug-in slot (16) is arranged on the upper side of the base frame (1), a bracket 2 (17) is inserted into the plug-in slot (16), a plurality of vertical plates (18) are arranged on the upper side of the bracket 2 (17), a spring (19) is arranged on one side of the vertical plate (18), a push plate (20) is arranged at the end of the spring (19), a cable guide port is arranged between the two push plates (20), a fixing rod (21) is inserted on one side of the base frame (1), and one end of the fixing rod (21) is threadedly connected to one side of the bracket 2 (17).

6. The stable cable conveyor with speed-changing function according to claim 1, characterized in that: A plurality of universal wheels (22) are provided on the lower side of the base frame (1).

7. The stable cable conveyor with speed-changing function according to claim 1, characterized in that: A protective shell (23) is provided on the upper side of the base frame (1).

Citation Information

Patent Citations

  • Cable conveyor capable of preventing cable damage

    CN220165449U