Edge cleaning system convenient to adjust
By combining the worm and roller assembly in the box to adjust the mold, the problem of uneven rollers during use of the edge cleaning system is solved, and the roller height, bearing position and worm gear gap are accurately adjusted, which improves the production efficiency and product quality of glass forming equipment.
Patent Information
- Application Number
- CN202422007896.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-19
AI Technical Summary
After the existing edge cleaning system is used for more than one kiln period, the edge cleaning rollers are prone to unevenness, which leads to bumps and abnormal noises during the operation of the glass plate, affecting the production quality of ultra-thin ultra-white TCO products. The existing adjustment methods are not effective.
The structural design includes a box, worm, roller assembly and adjustment mold is adopted. Through the combination of the shaft adjustment card plate, the roller adjustment card plate and the shaft alignment card plate, the roller height, bearing position and worm gear clearance are achieved.
The roller assembly surface is completely straight, eliminating equipment errors, improving production quality and edge cleaning effect, simple operation and high efficiency.
Smart Images

Figure CN223189112U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass forming equipment, and particularly relates to an edge cleaning system which is easy to adjust. Background Art
[0002] The edge cleaning system's multiple rollers are assembled within the housing via bearings. After the system has been in service for more than one kiln, the rollers can become uneven, and the clearance between the open worm gear meshing with the worm gear within the housing can also vary significantly. These issues cause glass sheets to jolt and make unusual noises when traveling on these uneven rollers, severely impacting the production of ultra-thin, ultra-clear TCO products.
[0003] At present, even if a lot of time and energy are spent on carefully adjusting the edge cleaning rollers one by one with the help of a spirit level, there will still be certain errors. Moreover, after repeated attempts, the effect of this adjustment is still not significant, and the problem has not been effectively solved. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide an easily adjustable edge cleaning system with a simple structure and easy operation. The roller height, bearing position and worm gear gap can be adjusted into place at one time through the mold.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an easily adjustable edge cleaning system, comprising a box, a worm, a roller assembly and an adjustment die, wherein the box is arranged on the side beam, the worm is installed in the box, grooves are provided on both sides of the box, the roller assembly is installed on the box and is arranged through the grooves, an open worm gear is sleeved on the roller assembly located in the box, the setting direction of the roller assembly is perpendicular to the setting direction of the worm, and the open worm gear on the roller assembly is meshed with the worm;
[0006] The adjustment mold includes a rotating shaft adjustment card plate, a roller adjustment card plate and a rotating shaft alignment card plate. The rotating shaft adjustment card plate is arranged between the rotating shaft and the side beam of the roller head end of the roller assembly, the roller adjustment card plate is arranged between the roller shaft and the side beam of the roller assembly, and the rotating shaft alignment card plate is arranged between the box body and the rotating shaft.
[0007] Preferably, the rotating shaft alignment clamping plate is arc-shaped, and the inner diameter of the rotating shaft alignment clamping plate is adapted to the outer ring diameter of the rotating shaft of the roller assembly.
[0008] Preferably, handles are provided on the rotating shaft adjustment clamping plate, the roller shaft adjustment clamping plate and the rotating shaft alignment clamping plate.
[0009] Preferably, the worm is installed in the box through a bearing seat, the open worm wheel is engaged with the worm, and the rotation of the worm drives the roller assembly to rotate.
[0010] Preferably, the roller assembly includes a rotating shaft, a roller shaft and a roller head. A bearing is fixed on the box body, the bearing sleeve is mounted on the rotating shaft, the rotating shaft passes through the groove on the box body and there is a gap between the rotating shaft and the groove, the open worm gear sleeve is mounted on the rotating shaft located in the box body, the roller head is fixed to the end of the rotating shaft on one side outside the box body, and the roller shaft is sleeved on the rotating shaft on the other side outside the box body.
[0011] Preferably, the shape of the lower end of the groove is adapted to the shape of the rotating shaft of the roller assembly, and the upper end of the groove is open, and the diameter of the opening is equal to the diameter of the lower end of the groove.
[0012] Preferably, a rubber ring is evenly sleeved on the outside of the roller shaft.
[0013] Compared with the existing technology, the above technical solution has the following beneficial effects:
[0014] The utility model adjusts the roller height by placing a fixed-size shaft adjustment plate between the roller shaft and the side beam of the roller assembly. The roller shaft adjustment plate is also placed between the roller shaft and the side beam of the roller assembly. By placing the shaft alignment plate between the housing and the shaft, the shaft center point is determined, allowing the position of the bearings on the shaft and the worm gear clearance to be adjusted. After adjustment, all gaps and height dimensions are completely consistent, eliminating existing equipment errors. The upper surface of the roller assembly is completely straight, reaching the initial level of the equipment. The utility model has a simple structure and is easy to operate. Using this mold, the roller height, bearing position, and worm gear clearance can be adjusted all at once. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the easily adjustable edge cleaning system of the utility model.
[0016] Figure 2 for Figure 1 Cross-sectional view at AA in the middle.
[0017] Figure 3 This is a partial structural diagram of the easily adjustable edge cleaning system of the utility model.
[0018] Figure 4 This is a structural diagram of the shaft adjustment clamping plate of the utility model.
[0019] Figure 5 This is a structural diagram of the shaft alignment clamping plate of the utility model.
[0020] Figure 6 This is a structural diagram of the roller adjustment clamping plate of the utility model.
[0021] Among them: 1. Rotating shaft; 2. Open worm gear; 3. Box; 4. Roller; 5. Rubber ring; 6. Roller adjustment clamp; 7. Worm; 8. Side beam; 9. Rotating shaft adjustment clamp; 10. Roller head; 11. Rotating shaft alignment clamp. DETAILED DESCRIPTION
[0022] Figures 1 to 6 This is the best embodiment of the present invention, Figures 1 to 6 The utility model is further described.
[0023] like Figures 1-3 As shown, the utility model provides an easily adjustable edge cleaning system, comprising a box body 3, a worm 7 and a roller assembly. The box body 3 is arranged on the side beam 8, and the worm 7 is installed in the box body 3. Grooves are provided on both sides of the box body 3, and the roller assembly is installed on the box body 3 and is arranged through the grooves. The setting direction of the roller assembly is perpendicular to the setting direction of the worm 7. An open worm gear 2 is sleeved on the roller assembly located in the box body 3, and the open worm gear 2 is engaged with the worm 7. A shaft adjustment clamp 9 is provided between the shaft 1 at the roller head 10 end of the roller assembly and the side beam 8, and a roller adjustment clamp 6 is provided between the roller shaft 4 of the roller assembly and the side beam 8 to adjust the roller height. A shaft alignment clamp 11 is provided between the groove of the box body 3 and the shaft 1 to determine the center point of the shaft 1, so as to adjust the bearing position on the shaft 1 and the worm gear gap.
[0024] Furthermore, the worm 7 is installed in the housing 3 through a bearing seat, and the open worm gear 2 is engaged with the worm 7. The rotation of the worm 7 drives the roller assembly to rotate. The roller assembly includes a rotating shaft 1, a roller shaft 4 and a roller head 10. A bearing is fixed on the housing 3. The bearing is sleeved on the rotating shaft 1. The rotating shaft 1 passes through the groove of the housing 3 and there is a gap between the rotating shaft 1 and the groove. The open worm gear 2 is sleeved on the rotating shaft 1 located in the housing 3. The roller head 10 is fixed to the end of the rotating shaft 1 on one side outside the housing 3, and the roller shaft 4 is sleeved on the rotating shaft 1 on the other side outside the housing 3. The shape of the lower end of the groove is adapted to the shape of the rotating shaft 1 of the roller assembly. The upper end of the groove is open, and the diameter of the opening is equal to the diameter of the lower end of the groove. A rubber ring 5 is evenly sleeved on the outside of the roller shaft 4 to prevent the glass from being bumped during transportation.
[0025] See also Figures 4-6 The shaft adjustment plate 9 and the roller adjustment plate 6 are both rectangular, while the shaft alignment plate 11 is arc-shaped. The inner diameter of the shaft alignment plate 11 matches the outer diameter of the roller assembly's shaft 1, while the outer diameter of the shaft alignment plate 11 matches the diameter of the groove in the housing 3. Handles are provided on the shaft adjustment plate 9, roller adjustment plate 6, and shaft alignment plate 11 to facilitate installation and operation. In this embodiment, the provision of these plates enables precise position adjustment and alignment of the roller assembly, ensuring effective edge cleaning and production quality.
[0026] When the utility model is in use, the shaft adjustment card plate 9 is first placed between the shaft 1 at the end of the roller head 10 outside the box body 3 and the side beam 8. Next, the roller shaft adjustment card plate 6 is placed between the roller shaft 4 close to the box body 3 and the side beam 8. Finally, the shaft alignment card plate 11 is clamped between the shaft 1 and the groove of the box body 3. The equipment is adjusted according to the gap size after the card plate is placed to eliminate the errors in the equipment roller height, bearing position and worm gear gap.
[0027] The utility model adjusts the roller height by placing a fixed-size shaft adjustment card 9 between the roller shaft 1 and the side beam 8 of the roller assembly, and a roller adjustment card 6 between the roller shaft 4 and the side beam 8 of the roller assembly. By clamping the shaft alignment card 11 between the groove of the housing 3 and the shaft 1, the center point of the shaft 1 is determined, and the bearing position on the shaft 1 and the worm gear clearance are adjusted. After adjustment, all gaps and height dimensions are completely consistent, eliminating existing equipment errors. The upper surface of the roller assembly is completely straight, reaching the initial level of the equipment. The utility model has a simple structure and is easy to operate. Using this mold, the roller height, bearing position, and worm gear clearance can be adjusted to the desired position at one time.
[0028] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation thereto. Any person skilled in the art may utilize the above disclosure to modify or remodel the present invention into equivalent embodiments. However, any simple modification, equivalent variation, or modification of the above embodiment that does not depart from the technical content of the present invention and is based on the technical essence of the present invention shall still fall within the scope of protection of the present invention.
Claims
1. An easily adjustable edge cleaning system, characterized by: The invention comprises a box body (3), a worm (7), a roller assembly and an adjustment mold, wherein the box body (3) is arranged on a side beam (8), the worm (7) is installed in the box body (3), grooves are provided on both sides of the box body (3), the roller assembly is installed on the box body (3) and is provided through the grooves, an open worm wheel (2) is sleeved on the roller assembly located in the box body (3), the setting direction of the roller assembly is perpendicular to the setting direction of the worm (7), and the open worm wheel (2) on the roller assembly is meshed with the worm (7); The adjustment mold comprises a rotating shaft adjustment card plate (9), a roller shaft adjustment card plate (6) and a rotating shaft alignment card plate (11), wherein the rotating shaft adjustment card plate (9) is arranged between the rotating shaft (1) at the roller head (10) end of the roller assembly and the side beam (8), the roller shaft adjustment card plate (6) is arranged between the roller shaft (4) and the side beam (8) of the roller assembly, and the rotating shaft alignment card plate (11) is arranged between the box body (3) and the rotating shaft (1).
2. The adjustable edge cleaning system according to claim 1, characterized in that: The rotating shaft alignment clamping plate (11) is arc-shaped, and the inner diameter of the rotating shaft alignment clamping plate (11) is adapted to the outer ring diameter of the roller assembly rotating shaft (1).
3. The adjustable edge cleaning system according to claim 1, characterized in that: Handles are provided on the rotating shaft adjustment clamping plate (9), the roller shaft adjustment clamping plate (6) and the rotating shaft alignment clamping plate (11).
4. The adjustable edge cleaning system according to claim 1, characterized in that: The worm (7) is installed in the box (3) through a bearing seat, the open worm wheel (2) is meshed with the worm (7), and the rotation of the worm (7) drives the roller assembly to rotate.
5. The adjustable edge cleaning system according to claim 1, characterized in that: The roller assembly comprises a rotating shaft (1), a roller shaft (4) and a roller head (10); a bearing is fixedly provided on the housing (3); the bearing is sleeved on the rotating shaft (1); the rotating shaft (1) passes through a groove on the housing (3) and a gap is formed between the rotating shaft (1) and the groove; the open worm gear (2) is sleeved on the rotating shaft (1) located in the housing (3); the roller head (10) is fixed to the end of the rotating shaft (1) on one side outside the housing (3); and the roller shaft (4) is sleeved on the rotating shaft (1) on the other side outside the housing (3).
6. The adjustable edge cleaning system according to claim 1 or 5, characterized in that: The shape of the lower end of the groove is adapted to the shape of the rotating shaft (1) of the roller assembly, and the upper end of the groove is open, and the diameter of the opening is equal to the diameter of the lower end of the groove.
7. The adjustable edge cleaning system according to claim 5, characterized in that: The roller shaft (4) is evenly covered with a rubber ring (5).