Novel acetylene generator

Abstract

The utility model discloses a novel acetylene generator in the field of acetylene production devices, which comprises a tank body, a gas outlet and a feed port are arranged at the top of the tank body, and a discharge port is arranged at the bottom of the tank body; the second reaction plate is positioned below the first reaction plate; the driving motor is arranged at the bottom of the tank body; the stirring shaft comprises an upper shaft section and a lower shaft section, a first stirring rod and a second stirring rod are connected to the upper shaft section and the lower shaft section in a penetrating mode respectively, rake teeth are arranged on the first stirring rod and the second stirring rod, the rake teeth on the first stirring rod are obliquely arranged outwards, and the rake teeth on the second stirring rod are obliquely arranged inwards; the number of the water spraying pipes is two, and the two water spraying pipes are located above the first stirring rod and the second stirring rod respectively; the calcium carbide feeding device has the beneficial effects that the inclined rake teeth of the stirring rods corresponding to the reaction plates with different inclined directions are matched, so that the calcium carbide feeding speed can be increased, calcium carbide accumulation is avoided, the reaction is more thorough, the stirring pressure is small, and the service life is long.

Description

Technical Field

[0001] The utility model relates to the technical field of acetylene production devices, in particular to a novel acetylene generator. Background Art

[0002] An acetylene generator is a device used to produce acetylene gas by chemically reacting water and calcium carbide (CaC2). A reaction plate and a stirring device are provided inside the acetylene generator. After the material enters the generator, it falls onto the reaction plate. Water is sprayed onto the material through a spray valve on the upper part of the generator, causing the calcium carbide to undergo a hydrolysis reaction to produce acetylene gas. In order to increase the reaction speed and the utilization rate of calcium carbide, the material needs to be fully stirred by a stirring device. The stirring device is provided with a rake arm and rake teeth to stir the calcium carbide material on the reaction plate.

[0003] Although the multi-layer reaction plates of the existing acetylene generator are misaligned and leaking, the rake teeth of the multi-layer stirring rods are in the same direction, and each layer of the reaction plates is set horizontally. When the carbide slag comes into contact with water, it sticks together to form lumps, causing the accumulation of carbide and carbide slag on the reaction plates, resulting in the unreacted carbide being unable to react with water better. Moreover, if it sticks to the reaction plates for a long time, the device will not be able to operate normally, affecting normal production.

[0004] To this end, we propose a new type of acetylene generator. Summary of the Invention

[0005] In view of the above-mentioned deficiencies in the prior art, the present invention provides a novel acetylene generator.

[0006] In order to achieve the above-mentioned purpose of the invention, the technical solution adopted by the present utility model is:

[0007] A novel acetylene generator comprises: a tank body, with an air outlet and a feed port on the top and a discharge port on the bottom; a first reaction plate, the edge of which is connected to the inner wall of the tank body by a plurality of connecting rods, the first reaction plate being a conical plate with a high middle portion and a low outer side; a second reaction plate, the edge of which is fixedly connected to the inner wall of the tank body, a discharge port being opened at the center of the second reaction plate, the second reaction plate being located below the first reaction plate, the second reaction plate being a funnel-shaped plate with a low middle portion and a high outer side; a drive motor being arranged at the bottom of the tank body; a stirring shaft being vertically inserted into the tank body, the stirring shaft comprising an upper shaft section and a lower shaft section, the lower shaft section being connected to the output shaft of the drive motor, the upper shaft section and the lower shaft section being connected to the output shaft of the drive motor, The shaft sections are transmission connected, the upper shaft section is connected with a first stirring rod, and the lower shaft section is connected with a second stirring rod. The first stirring rod and the second stirring rod are both provided with rake teeth, and the rake teeth on the first stirring rod are tilted outward along the rotation direction of the upper shaft section, and the rake teeth on the second stirring rod are tilted inward along the rotation direction of the lower shaft section; the first stirring rod is located above the first reaction plate and matches the inclination of the first reaction plate, and the second stirring rod is located above the second reaction plate and matches the inclination of the second reaction plate; two water spray pipes are provided, and both water spray pipes extend into the tank body from the side wall of the tank body, and the two water spray pipes are respectively located above the first stirring rod and the second stirring rod.

[0008] By setting the first reaction plate as a conical plate and the second reaction plate as a funnel-shaped plate, and tilting the rake teeth on the first stirring rod outward along the rotation direction of the upper shaft section, the first reaction plate can be better cooperated with to push the calcium carbide and carbide slag from the edge of the first reaction plate, so that they fall onto the second reaction plate for reaction. By tilting the rake teeth on the second stirring rod inward along the rotation direction of the lower shaft section, the second reaction plate can be better cooperated with to push the calcium carbide and carbide slag from the center position of the second reaction plate, so that they fall to the discharge port for discharge. This setting makes the rolling speed of calcium carbide and carbide slag faster, less likely to stick together into blocks, and is conducive to the reaction.

[0009] It is further defined that the upper shaft section and the lower shaft section achieve reverse rotation through a reversing box, the reversing box includes a first conical tooth, a second conical tooth, a third conical tooth and a shell, the shell is fixedly connected to the first reaction plate, the first conical tooth is fixedly connected to the lower end head of the upper shaft section, the second conical tooth is fixedly connected to the upper end head of the lower shaft section, the first conical tooth and the second conical tooth are respectively engaged with the third conical tooth, and the third conical tooth is rotatably connected to the shell.

[0010] The upper shaft section and the lower shaft section are rotated in opposite directions through the reversing box, driving the first stirring rod and the second stirring rod to stir in opposite directions. The falling calcium carbide can form a reverse resistance to the calcium carbide due to the opposite rotation direction of the lower layer, causing it to rotate in the opposite direction. This can change the rotation direction of the calcium carbide or carbide slag, and can also make the falling calcium carbide or carbide slag more dispersed, further increasing its contact area with water and improving the reaction efficiency. The first conical teeth are engaged with the third conical teeth, and the second conical teeth are also engaged with the third conical teeth. The motor drives the lower shaft section to rotate and drive the second conical teeth to rotate. The second conical teeth rotate and drive the third conical teeth to rotate. The third conical teeth drive the first conical teeth to rotate to achieve reverse rotation of the first and second conical teeth. The shell is fixed on the first reaction plate to prevent it from rotating. The structure is simple and easy to manufacture.

[0011] It is further defined that the shell includes a left shell and a right shell, the left shell and the right shell are fixed by bolts, the top surface of the right shell is fixedly connected to the bottom surface of the first reaction plate, and the third conical tooth is rotatably connected to the right shell; setting the shell into a left shell and a right shell makes it more convenient for us to install the reversing box.

[0012] It is further defined that there are a plurality of first stirring rods, and the plurality of first stirring rods are connected to the upper shaft section through a first shaft sleeve, and there are also a plurality of second stirring rods, and the plurality of second stirring rods are connected to the upper shaft section through a second shaft sleeve.

[0013] It is further defined that the rake teeth include long rake teeth and short rake teeth, and the two adjacent first stirring rods are respectively provided with long rake teeth and short rake teeth, and the two adjacent second stirring rods are also respectively provided with long rake teeth and short rake teeth; providing long rake teeth and short rake teeth on the adjacent stirring rods can reduce the pressure of the driving motor during rotation and stirring, and prevent the stirring rod from being stuck by calcium carbide and causing the motor to burn out.

[0014] It is further defined that the two water spray pipes are both connected to a water spray main pipe, and the water spray main pipe is connected to the output end of the water pump.

[0015] It is further defined that the bottom surface of the tank body is an eccentric cone, the drive motor is arranged on the bottom surface corresponding to the axis of the tank body, and the discharge port is arranged at the cone head of the bottom surface of the tank body; such a staggered arrangement of the bottom surface structure of the tank body is more reasonable.

[0016] The beneficial effects of the utility model are: by coordinating the inclined rake teeth of the stirring rod corresponding to the reaction plates with different inclined directions, the calcium carbide feeding speed can be increased, calcium carbide accumulation can be avoided, the reaction is more thorough, the stirring pressure is small, and the service life is long. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the internal structure of the utility model from a frontal perspective;

[0018] Figure 2 Schematic diagram of the internal structure of the reversing box;

[0019] Figure 3 Schematic diagram of the rake tooth direction from a top-down perspective of the first stirring rod;

[0020] Figure 4 Schematic diagram of the rake tooth direction from a top-down perspective of the second stirring rod.

[0021] The symbols of the components are as follows:

[0022] Tank body 1, first reaction plate 2, second reaction plate 3, drive motor 4, lower shaft section 5, upper shaft section 6, water spray pipe 7, support leg 8, air outlet 9, feed port 10, discharge port 11, connecting rod 12, reversing box 13, left shell 131, right shell 132, first conical teeth 133, second conical teeth 134, third conical teeth 135, water spray main pipe 14, first stirring rod 15, first shaft sleeve 151, second stirring rod 16, second shaft sleeve 161, long rake teeth 17, short rake teeth 18. DETAILED DESCRIPTION

[0023] The specific implementation methods of the present invention are described below to facilitate understanding of the present invention by those skilled in the art. However, it should be clear that the present invention is not limited to the scope of the specific implementation methods. For those skilled in the art, as long as various changes are within the spirit and scope of the present invention as defined and determined by the appended claims, these changes are obvious, and all utility model creations using the concept of the present invention are protected.

[0024] Example:

[0025] like Figure 1-Figure 4As shown, a new type of acetylene generator includes a tank body 1, a first reaction plate 2, a second reaction plate 3, a drive motor 4, a stirring shaft and a water spray pipe 7; an air outlet 9 and a feed port 10 are provided on the top of the tank body 1, and a discharge port 11 is provided on the bottom, and the feed port 10 is opened near the center of the top of the tank body; the bottom surface of the tank body 1 is an eccentric cone, and the discharge port 11 is provided at the cone head of the bottom surface of the tank body 1; the edge of the first reaction plate 2 is connected to the inner wall of the tank body 1 through a plurality of connecting rods 12, and the first reaction plate 2 is a conical plate with a high middle part and a low outer side; the edge of the second reaction plate 3 is fixedly connected to the inner wall of the tank body 1, and a discharge port is opened at the center of the second reaction plate 3, and the second reaction plate 3 is located below the first reaction plate 2. The second reaction plate 3 is a funnel-shaped plate with a middle part and a low outer side. The lower part is higher on the outside; the drive motor 4 is provided on the bottom surface corresponding to the axis of the tank body 1; the stirring shaft is vertically penetrated in the tank body 1, and the stirring shaft includes an upper shaft section 6 and a lower shaft section 5. The lower shaft section 5 is connected to the output shaft of the drive motor 4, and the upper shaft section 6 and the lower shaft section 5 are connected by a reversing box 13 to achieve reverse rotation. A first stirring rod 15 is connected to the upper shaft section 6, and a second stirring rod 16 is connected to the lower shaft section 5. The first stirring rod 15 and the second stirring rod 16 are both provided with rake teeth, and the rake teeth on the first stirring rod 15 are tilted outward along the rotation direction of the upper shaft section 6, and the rake teeth on the second stirring rod 16 are tilted inward along the rotation direction of the lower shaft section 5; the first stirring rod 15 is located above the first reaction plate 2, and the second stirring rod 16 is located above the second reaction plate 3; A plurality of first stirring rods 15 are provided, and the plurality of first stirring rods 15 are connected to the upper shaft section 6 through a first shaft sleeve 151. A plurality of second stirring rods 16 are also provided, and the plurality of second stirring rods 16 are connected to the upper shaft section 6 through a second shaft sleeve 161. The rake teeth include long rake teeth 17 and short rake teeth 18. The two adjacent first stirring rods 15 are respectively provided with long rake teeth 17 and short rake teeth 18. The two adjacent second stirring rods 16 are also respectively provided with long rake teeth 17 and short rake teeth 18. There are two water spray pipes 7, both of which extend into the tank body 1 from the side wall of the tank body 1. The two water spray pipes 7 are respectively located above the first stirring rod 15 and the second stirring rod 16. The two water spray pipes 7 are both connected to a water spray main pipe 14. The water spray main pipe 14 Connected to the output end of the water pump; the reversing box 13 includes a first conical tooth 133, a second conical tooth 134, a third conical tooth 135 and a housing, the housing is fixedly connected to the first reaction plate 2, the first conical tooth 133 is fixedly connected to the lower end of the upper shaft section 6, the second conical tooth 134 is fixedly connected to the upper end of the lower shaft section 5, the first conical tooth 133 and the second conical tooth 134 are respectively engaged with the third conical tooth 135, and the third conical tooth 135 is rotatably connected to the housing; the housing includes a left housing 131 and a right housing 132, the left housing 131 and the right housing 132 are fixed by bolts, the top surface of the right housing 132 is fixedly connected to the bottom surface of the first reaction plate 2, and the third conical tooth 135 is rotatably connected to the right housing 132.

[0026] The cam 15 of the second stirring rod 16 is provided with an angular groove 22 which is arranged on the upper and lower sides of the mixing bowl 2, so that the mixing bowl 2 is moved along the groove 14 and the mixing bowl 2 is moved along the groove 15. The cam 15 of the second stirring rod 16 is provided with an angular groove 22 which is arranged on the upper and lower sides of the mixing bowl 2, so that the mixing bowl 2 is moved along the groove 14 and the mixing bowl 2 is moved along the groove 14. The first conical teeth 133 and the third conical teeth 135 are engaged with each other, and the second conical teeth 134 are also engaged with the third conical teeth 135. The motor drives the lower shaft section 5 to rotate and drive the second conical teeth 134 to rotate. The second conical teeth 134 rotate and drive the third conical teeth 135 to rotate. The third conical teeth 135 drive the first conical teeth 133 to rotate to achieve the reverse rotation of the first conical teeth 133 and the second conical teeth 134. The shell is fixed on the first reaction plate 2 to prevent it from rotating. The structure is simple and easy to make. It is more convenient for us to install the reversing box 13 by arranging the shell as the left shell 131 and the right shell 132. The long rake teeth 17 and the short rake teeth 18 are respectively arranged on the adjacent stirring rods to reduce the pressure of the drive motor 4 during rotation and stirring, and prevent the stirring rod from being stuck by calcium carbide and causing the motor to burn out. The bottom surface structure of the tank body 1 is more reasonable in this way.

Claims

1. A new type of acetylene generator, characterized in that, include: The tank body (1) is provided with an air outlet (9) and a feed inlet (10) at the top and a discharge outlet (11) at the bottom; A first reaction plate (2), the edge of which is connected to the inner wall of the tank body (1) via a plurality of connecting rods (12); the first reaction plate (2) is a conical plate with a high middle portion and a low outer portion; A second reaction plate (3) has its edge fixedly connected to the inner wall of the tank body (1), a discharge port is provided at the center of the second reaction plate (3), the second reaction plate (3) is located below the first reaction plate (2), and the second reaction plate (3) is a funnel-shaped plate with a lower middle portion and a higher outer side; A driving motor (4) is provided at the bottom of the tank (1); A stirring shaft is vertically inserted into the tank body (1), and the stirring shaft includes an upper shaft section (6) and a lower shaft section (5). The lower shaft section (5) is connected to the output shaft of the drive motor (4). The upper shaft section (6) and the lower shaft section (5) are transmission-connected. A first stirring rod (15) is inserted into the upper shaft section (6), and a second stirring rod (16) is inserted into the lower shaft section (5). Both the first stirring rod (15) and the second stirring rod (16) are provided with rake teeth. The rake teeth on the first stirring rod (15) are tilted outwardly along the rotation direction of the upper shaft section (6), and the rake teeth on the second stirring rod (16) are tilted inwardly along the rotation direction of the lower shaft section (5). The first stirring rod (15) is located above the first reaction plate (2) and matches the inclination of the first reaction plate (2). The second stirring rod (16) is located above the second reaction plate (3) and matches the inclination of the second reaction plate (3). Two water spray pipes (7) are provided, and both water spray pipes (7) extend from the side wall of the tank body (1) into the tank body (1). The two water spray pipes (7) are respectively located above the first stirring rod (15) and the second stirring rod (16).

2. The novel acetylene generator according to claim 1, characterized in that: The upper shaft section (6) and the lower shaft section (5) are rotated in opposite directions via a reversing box (13). The reversing box (13) comprises a first conical tooth (133), a second conical tooth (134), a third conical tooth (135) and a housing. The housing is fixedly connected to the first reaction plate (2). The first conical tooth (133) is fixedly connected to the lower end of the upper shaft section (6). The second conical tooth (134) is fixedly connected to the upper end of the lower shaft section (5). The first conical tooth (133) and the second conical tooth (134) are respectively engaged with the third conical tooth (135). The third conical tooth (135) is rotatably connected to the housing.

3. The novel acetylene generator according to claim 2, characterized in that: The housing comprises a left housing (131) and a right housing (132), wherein the left housing (131) and the right housing (132) are fixed by bolt connection, the top surface of the right housing (132) is fixedly connected to the bottom surface of the first reaction plate (2), and the third conical teeth (135) are rotatably connected to the right housing (132).

4. The novel acetylene generator according to claim 1, characterized in that: A plurality of first stirring rods (15) are provided, and the plurality of first stirring rods (15) are connected to the upper shaft section (6) via a first shaft sleeve (151). A plurality of second stirring rods (16) are also provided, and the plurality of second stirring rods (16) are connected to the upper shaft section (6) via a second shaft sleeve (161).

5. The novel acetylene generator according to claim 4, characterized in that: The rake teeth include long rake teeth (17) and short rake teeth (18), and the two adjacent first stirring rods (15) are respectively provided with the long rake teeth (17) and the short rake teeth (18), and the two adjacent second stirring rods (16) are also respectively provided with the long rake teeth (17) and the short rake teeth (18).

6. The novel acetylene generator according to claim 1, characterized in that: The two water spray pipes (7) are both connected to a water spray main pipe (14), and the water spray main pipe (14) is connected to the output end of the water pump.

7. The novel acetylene generator according to claim 3, characterized in that: The bottom surface of the tank body (1) is in an eccentric conical shape, the drive motor (4) is arranged on the bottom surface corresponding to the axis of the tank body (1), and the discharge port (11) is arranged at the cone head of the bottom surface of the tank body (1).

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