Rapid installation structure of electroslag furnace crystallizer

Through the matching structure of the installation plate, positioning ring, positioning pin and shaped pin, the problem of difficulty in installing and disassembling of the electric slag furnace crystallizer is solved, rapid installation and disassembly are achieved, and operating efficiency is improved.

CN223189236UActive Publication Date: 2025-08-05ANHUI XINLANHAI TECH CO LTD
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Patent Information

Application Number
CN202422474604.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-05
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The installation of the existing electric slag furnace crystallizer and the base is connected by 12 bolts, which leads to the problem of large demand from operators and long auxiliary working hours, making it difficult to install and disassemble.

Method used

The fitting structure of the mounting plate, positioning ring, positioning pin, clamp hole and shaped pin is adopted to enable the crystallizer main body to be inserted on the pin through the positioning ring, and the clamping pin is inserted into the clamp hole through the embodied pin to achieve rapid fixing and separation.

Benefits of technology

The rapid installation and disassembly of the electric slag furnace crystallizer is realized, reducing the needs of operators and auxiliary working hours, and improving the installation efficiency.

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Abstract

The utility model relates to the technical field of metallurgy, and discloses an electroslag furnace crystallizer rapid installation structure which comprises a crystallizer body, an installation plate is fixedly connected to the surface of the crystallizer body, a through hole is formed in the installation plate, and a positioning ring is fixedly connected to the inner wall of the through hole. A positioning pin is arranged on the inner wall of the positioning ring in an attached mode, a base is fixedly connected to the surface of the positioning pin, and a clamping hole is formed in the positioning pin. Through the cooperation of the mounting plate, the through hole, the positioning ring, the positioning pin, the base, the clamping hole and the wedge-shaped pin, a user can fix the crystallizer main body on the base by sleeving the positioning ring on the positioning pin and inserting the wedge-shaped pin into the clamping hole, and meanwhile, after the wedge-shaped pin is moved out of the clamping hole, the crystallizer main body can be directly separated from the base, so that the crystallizer main body can be fixed on the base. And through the rapid mounting structure, the electroslag furnace crystallizer is more rapid and convenient to disassemble and assemble.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgy, in particular to a quick installation structure of an electroslag furnace crystallizer. Background Art

[0002] Electroslag furnaces hold a dominant position in the production of large and medium-sized forgings and mold blanks. They also hold a commanding advantage in the production of high-quality tool steel, maraging steel, duplex steel tube billets, and cold-rolled roll electroslag steel. Electroslag casting of special-shaped parts is unique, and annual domestic electroslag steel production has reached hundreds of thousands of tons. Electroslag furnaces are essential production equipment for specialty steel mills. However, the mold and base were previously connected using 12 bolts. Aligning and installing the bolt holes required a significant number of operators and auxiliary man-hours, making installation and disassembly difficult and time-consuming. Utility Model Content

[0003] The purpose of the utility model is to solve the shortcomings existing in the prior art, such as: in the past, the installation of the crystallizer and the base was connected by 12 bolts, the centering and installation of the bolt holes would occupy a large number of operators and generate a large amount of auxiliary man-hours, the installation and disassembly were difficult and time-consuming, and a quick installation structure for the electroslag furnace crystallizer was proposed.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A quick installation structure for an electroslag furnace crystallizer includes a crystallizer body, a mounting plate fixedly connected to the surface of the crystallizer body, a through hole provided inside the mounting plate, a positioning ring fixedly connected to the inner wall of the through hole, a positioning pin fitted on the inner wall of the positioning ring, a base fixedly connected to the surface of the positioning pin, a clamping hole provided inside the positioning pin, and wedge pins fitted on the inner wall of the clamping hole, the surface of the positioning ring, and the front and rear sides of the positioning pin.

[0006] Preferably, the wedge pin includes a strip column, the inner wall of the card hole and the upper surface of the positioning ring are in contact with the surface of the strip column, the upper surface of the strip column is provided with a groove, the inner wall of the groove is fitted with a U-shaped column, the front and rear sides of the positioning pin are in contact with the inner wall of the U-shaped column, the bottom of the U-shaped column and the inner wall of the groove are fixedly connected with a first spring, a strip hole is provided inside the U-shaped column, the inner wall of the strip hole is fitted with a limiting column, and the left and right ends of the limiting column are fixedly connected to the inner wall of the groove.

[0007] Preferably, the upper surface of the mounting plate and the surface of the crystallizer body are both fixedly connected with reinforcing ribs.

[0008] Preferably, trapezoidal blocks are fixedly connected to the front and rear sides of the U-shaped column, and the upper surface of the trapezoidal block is an inclined surface.

[0009] Preferably, a stepped hole is provided inside the U-shaped column, a bolt is fitted on the inner wall of the stepped hole, a nut is threadedly connected to the surface of the bolt, the upper surface of the nut is fixedly connected to the bottom of the U-shaped column, the bottom of the bolt is fixedly connected to a second spring, and the bottom of the second spring is in contact with the inner wall of the groove.

[0010] Preferably, the center of the bolt and the center of the second spring are on the same vertical line, and the diameter of the bolt is greater than the diameter of the second spring.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] (1) The utility model cooperates with the mounting plate, through hole, positioning ring, positioning pin, base, clamping hole and wedge pin, so that the user can fix the crystallizer body on the base by putting the positioning ring on the positioning pin and inserting the wedge pin into the clamping hole. At the same time, when the wedge pin is removed from the clamping hole, the crystallizer body can be directly separated from the base. Then, through this quick installation structure, the electroslag furnace crystallizer can be disassembled and assembled more quickly and conveniently.

[0013] (2) The present invention can fix the second spring on the U-shaped column by the cooperation of the bolt and the nut. At the same time, when the elasticity of the first spring decreases due to aging, the second spring can be fixed on the U-shaped column so that after the wedge pin is inserted into the clamping hole, the U-shaped column can still be in close contact with the positioning pin. Furthermore, when the elasticity of the first spring decreases due to aging, the wedge pin can continue to be used by adding the second spring to the U-shaped column. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of the structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the cooperation among the locating ring, locating pin and wedge pin in the present invention.

[0016] Figure 3 for Figure 2 Cross-sectional view at AA in the middle.

[0017] Figure 4 It is a top view of the mounting plate in the present utility model.

[0018] Figure 5 It is a front view of the positioning pin in the utility model.

[0019] Figure 6 It is a top view of the strip column in the utility model.

[0020] Figure 7 It is a side view of the U-shaped column in the present utility model.

[0021] Figure 8 It is a top view of the U-shaped column in the utility model.

[0022] In the figure: 1. Crystallizer body; 2. Mounting plate; 3. Through hole; 4. Positioning ring; 5. Positioning pin; 6. Base; 7. Clamping hole; 8. Wedge pin; 801. Strip column; 802. Groove; 803. U-shaped column; 804. First spring; 805. Strip hole; 806. Limiting column; 9. Reinforcing rib; 10. Trapezoidal block; 11. Step hole; 12. Bolt; 13. Nut; 14. Second spring. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] Example 1:

[0026] Reference Figure 1-7 , a rapid installation structure of an electroslag furnace crystallizer, including a crystallizer body 1, a mounting plate 2 is fixedly connected to the surface of the crystallizer body 1, the upper surface of the mounting plate 2 and the surface of the crystallizer body 1 are fixedly connected with reinforcing ribs 9, and the mounting plate 2 and the crystallizer body 1 are fixedly fixed with reinforcing ribs 9. The reinforcing ribs 9 make the fixing between the mounting plate 2 and the crystallizer body 1 more firmly. A through hole 3 is opened inside the mounting plate 2, and a positioning ring 4 is fixedly connected to the inner wall of the through hole 3. A positioning pin 5 is fitted on the inner wall of the positioning ring 4, and a base 6 is fixedly connected to the surface of the positioning pin 5. When the positioning ring 4 is sleeved on the positioning pin 5, the crystallizer body 1 placed on the base 6 is positioned by the cooperation of the positioning pin 5 and the positioning ring 4. A card hole 7 is opened inside the positioning pin 5, and a wedge pin 8 is fitted on the inner wall of the card hole 7, the surface of the positioning ring 4 and the front and back sides of the positioning pin 5.

[0027] The wedge pin 8 includes a strip column 801. The inner wall of the card hole 7 and the upper surface of the positioning ring 4 are in contact with the surface of the strip column 801. The upper surface of the strip column 801 is provided with a groove 802. The inner wall of the groove 802 is fitted with a U-shaped column 803. The front and rear sides of the positioning pin 5 are in contact with the inner wall of the U-shaped column 803. The bottom of the U-shaped column 803 and the inner wall of the groove 802 are fixedly connected with a first spring 804. The U-shaped column 803 is pressed against the first spring 804. The support is provided so that the inner wall of the U-shaped column 803 cannot be automatically separated after contacting the positioning pin 5. A strip hole 805 is provided inside the U-shaped column 803, and a limiting column 806 is fitted on the inner wall of the strip hole 805. The left and right ends of the limiting column 806 are fixedly connected to the inner wall of the groove 802. Through the cooperation of the limiting column 806 and the strip hole 805, the U-shaped column 803 cannot be separated from the groove 802, and the moving trajectory of the U-shaped column 803 is guided.

[0028] Example 2:

[0029] Reference Figure 1-3 The front and rear sides of the U-shaped column 803 are fixedly connected with a trapezoidal block 10. The upper surface of the trapezoidal block 10 is an inclined surface. When the bar column 801 is inserted into the card hole 7 and the bar column 801 is pushed horizontally, the inclined surface on the trapezoidal block 10 can make the U-shaped column 803 automatically move downward during the movement of the bar column 801, so that the user does not need to pinch the U-shaped column 803 with his hands when inserting the bar column 801 into the card hole 7.

[0030] Example 3:

[0031] Reference Figure 1-8 A stepped hole 11 is provided inside the U-shaped column 803, and a bolt 12 is fitted on the inner wall of the stepped hole 11. A nut 13 is threadedly connected to the surface of the bolt 12, and the upper surface of the nut 13 is fixedly connected to the bottom of the U-shaped column 803. A second spring 14 is fixedly connected to the bottom of the bolt 12. The center of the bolt 12 is on the same vertical line as the center of the second spring 14. The diameter of the bolt 12 is larger than the diameter of the second spring 14. The bottom of the second spring 14 contacts the inner wall of the groove 802. Through the cooperation of the bolt 12 and the nut 13, the second spring 14 can be fixed to the U-shaped column 803. At the same time, when the elasticity of the first spring 804 decreases due to aging, the second spring 14 can be fixed to the U-shaped column 803 so that the wedge pin 8 can still be in close contact with the positioning pin 5 after being inserted into the card hole 7. Further, when the elasticity of the first spring 804 decreases due to aging, the wedge pin 8 can continue to be used by adding the second spring 14 to the U-shaped column 803.

[0032] In the present invention, when the user uses the device, first install the base 6 at the designated position, then place the crystallizer body 1 with the positioning ring 4 on the base 6, and put the positioning ring 4 on the positioning pin 5. At this time, the crystallizer body 1 on the base 6 is positioned by the cooperation of the positioning pin 5 and the positioning ring 4.

[0033] Then, insert the strip column 801 into the clamping hole 7 and push the strip column 801 horizontally. At this time, the U-shaped column 803 can automatically move downward during the movement of the strip column 801 through the inclined surface on the trapezoidal block 10. When the inner wall of the U-shaped column 803 is aligned with the positioning pin 5, the elastic force of the first spring 804 can make the U-shaped column 803 move upward and make the inner wall of the U-shaped column 803 contact the surface of the positioning pin 5. At this time, the strip column 801 is clamped in the clamping hole 7 through the cooperation of the U-shaped column 803 and the positioning pin 5, and the positioning ring 4 is fixed on the positioning pin 5 through the cooperation of the clamping hole 7 and the strip column 801. At this time, the crystallizer body 1 can be fixed on the base 6 through the cooperation of the positioning ring 4 and the positioning pin 5.

[0034] When the crystallizer body 1 needs to be disassembled, first pinch the U-shaped column 803 and the strip column 801 to separate the U-shaped column 803 from the positioning pin 5. Then, by removing the strip column 801 from the clamping hole 7, the positioning ring 4 can be separated from the positioning pin 5. At this time, the crystallizer body 1 can be separated from the base 6 by moving the crystallizer body 1 upward.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A quick installation structure for an electroslag furnace crystallizer, comprising a crystallizer body (1), characterized in that: The surface of the crystallizer body (1) is fixedly connected to a mounting plate (2), a through hole (3) is provided inside the mounting plate (2), a positioning ring (4) is fixedly connected to the inner wall of the through hole (3), a positioning pin (5) is fitted on the inner wall of the positioning ring (4), a base (6) is fixedly connected to the surface of the positioning pin (5), a clamping hole (7) is provided inside the positioning pin (5), and a wedge pin (8) is fitted on the inner wall of the clamping hole (7), the surface of the positioning ring (4) and the front and rear sides of the positioning pin (5).

2. The electroslag furnace crystallizer quick installation structure according to claim 1, characterized in that: The wedge pin (8) comprises a strip column (801), the inner wall of the clamping hole (7) and the upper surface of the positioning ring (4) are in contact with the surface of the strip column (801), the upper surface of the strip column (801) is provided with a groove (802), the inner wall of the groove (802) is fitted with a U-shaped column (803), the front and rear sides of the positioning pin (5) are in contact with the inner wall of the U-shaped column (803), the bottom of the U-shaped column (803) and the inner wall of the groove (802) are fixedly connected with a first spring (804), the interior of the U-shaped column (803) is provided with a strip hole (805), the inner wall of the strip hole (805) is fitted with a limiting column (806), and the left and right ends of the limiting column (806) are fixedly connected to the inner wall of the groove (802).

3. The electroslag furnace crystallizer quick installation structure according to claim 1, characterized in that: The upper surface of the mounting plate (2) and the surface of the crystallizer body (1) are both fixedly connected with reinforcing ribs (9).

4. The electroslag furnace crystallizer quick installation structure according to claim 2, characterized in that: The front and rear sides of the U-shaped column (803) are both fixedly connected with a trapezoidal block (10), and the upper surface of the trapezoidal block (10) is an inclined surface.

5. The electroslag furnace crystallizer quick installation structure according to claim 2, characterized in that: A stepped hole (11) is provided inside the U-shaped column (803), a bolt (12) is fitted on the inner wall of the stepped hole (11), a nut (13) is threadedly connected to the surface of the bolt (12), the upper surface of the nut (13) is fixedly connected to the bottom of the U-shaped column (803), the bottom of the bolt (12) is fixedly connected to a second spring (14), and the bottom of the second spring (14) contacts the inner wall of the groove (802).

6. The electroslag furnace crystallizer quick installation structure according to claim 5, characterized in that: The center of the bolt (12) and the center of the second spring (14) are on the same vertical line, and the diameter of the bolt (12) is larger than the diameter of the second spring (14).