Electrolytic bath system, walking support and fiber separation equipment

Through the automated cooperation of the electrolytic cell system and the walking bracket, the personnel safety, labor intensity and environmental pollution problems in the production of metal fibers in the cluster drawing method are solved, and an efficient and safe fiber separation process is achieved.

CN223189281UActive Publication Date: 2025-08-05HUNAN HUITONG ADVANCED MATERIALS
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Patent Information

Application Number
CN202422482288.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-09-29
Filing Date
2024-10-14
Publication Date
2025-08-05
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing fiber separation equipment has problems such as high safety risks for operators, high labor intensity, large equipment footprint, high energy consumption and serious environmental pollution. Especially in the process of producing metal fibers with cluster drawing method, strong acid and alkali pollution and harmful gas spillage caused by manual operations and equipment structure are difficult to control.

Method used

An electrolytic cell system and walking bracket are designed. Through the automated electrolytic cell system and cleaning tank, the walking bracket is used to realize the automatic electrolysis and cleaning of composite lines. The closed structure and gas purification system are used to treat acid mist. The anode platform directly supports the titanium barrel for electrolysis, reducing manual intervention.

Benefits of technology

It realizes automated electrolysis and cleaning without manual intervention throughout the process, reduces safety risks of operators, reduces labor intensity, reduces energy consumption, controls environmental pollution, and improves production efficiency and equipment utilization.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

According to the electrolytic bath system, the walking support and the fiber separation equipment, the fiber separation equipment comprises the electrolytic bath system, the walking support and a cleaning tank, electrolytic bath bodies and the cleaning tank are both installed on a base, the electrolytic bath bodies comprise the multiple electrolytic bath bodies, and the multiple electrolytic bath bodies and the multiple cleaning tanks are sequentially arranged in a straight line; according to the device, the composite wire is wound outside the titanium barrel, and the composite wire wound outside the titanium barrel can be automatically electrolyzed and cleaned by utilizing the matching of the walking bracket, the electrolytic bath system and the cleaning tank, so that the working efficiency is improved, and the working efficiency is improved. Manual intervention is not needed in the whole process, and the safety of operators is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the field of separation of metal fibers produced by a cluster drawing method, in particular to an electrolytic cell system, a traveling support and fiber separation equipment. Background Art

[0002] The bundle drawing method for producing metal fibers is an important metalworking process. It assembles multiple metal wires coated with an insulating agent, fills them into a metal sleeve, and then continuously draws them through multi-stage drawing dies to produce metal fiber bundles with higher strength and smaller diameters (typically ranging from 1-2 microns to several hundred microns).

[0003] Fiber separation: It is the process of peeling off the metal material wrapped around the fiber bundle and the metal material wrapped around the single fiber as an isolation agent from the fiber body to obtain dispersed and independent metal fiber bundles. Fiber separation technology is a very important process technology for the production of metal fibers by the bundle drawing method. High efficiency, low cost, high quality and environmentally friendly fiber separation technology has always been the goal that the industry continues to pursue.

[0004] Existing fiber separation processes typically use strong acids, strong bases, and other electrolytes through electrochemical or immersion methods. Commonly used equipment includes discontinuous roller separation equipment and continuous inline separation equipment. The following briefly describes the characteristics of these two types of production equipment.

[0005] 1. Structure and production process of intermittent roller separation equipment:

[0006] On a horizontal cylindrical roller, the metal fiber composite wire is first manually wound on a horizontal stick, and the roller wrapped with the composite wire is immersed in an electrolyte tank containing a strong acid or a strong base. Direct current is passed through the stick, and it serves as an anode. After several hours of electrolysis or soaking, the metal jacket on the outer layer of the fiber bundle and the metal material of the separator on the surface of the fiber body are completely dissolved in the strong acid or strong base electrolyte solution. Then, the fiber bundle remaining on the cylindrical roller is manually removed from the stick to obtain a fiber bundle containing a large amount of strong acid or strong base, which is then sent to the next cleaning process to clean the strong acid or strong base remaining on the surface of the fiber bundle, thereby obtaining a fiber bundle.

[0007] Features of intermittent roller separation equipment:

[0008] Advantages: Direct current is directly input from the power supply to the roller, making the composite wire positively charged and acting as the anode. The current returns to the cathode plate through the electrolyte solution and then returns to the negative electrode of the power supply. The advantage of this process is high current utilization efficiency;

[0009] shortcoming:

[0010] 1. First, during manual operation, workers are inevitably exposed to strong acids or alkalis, which brings potential dangers to operators. In addition, the workers are frequently put on and off the production line, which takes a long time and is labor-intensive.

[0011] 2. During the unloading process of the fiber bundle, strong acid or alkali may splash out and contaminate the workplace floor;

[0012] 3. Due to the structural characteristics of the roller separation equipment, it is difficult to fully seal the electrolytic cell. As a result, the harmful gases generated in the electrolytic cell during the fiber separation process will overflow into the workshop and cause harm to the environment.

[0013] 4. The separation process and cleaning process separate different work locations, thereby reducing work efficiency.

[0014] 2. The structure of the continuous linear separation equipment: It consists of a continuous power pay-off unit, a continuous linearly arranged extra-long cathode and anode interchangeable electrolytic cell group, an online cleaning tank group, an online hot drying unit, a fiber bundle active winding unit and other solution circulation systems and acid mist treatment systems. The equipment is arranged in a continuous linear manner and the entire production line is extra-long (usually more than 100 meters long).

[0015] Continuous linear separation production process: The composite wire containing the fiber bundle is sequentially sent from the active pay-off unit into the ultra-long electrolytic cell for electrolysis or immersion. The fiber bundle jacket and separator are dissolved into the electrolyte solution. The fiber bundle then continues to move forward into the cleaning tank. After online cleaning to completely remove the residual solution, it enters the continuous drying unit to remove moisture from the surface of the fiber bundle. Finally, it is collected by the active winding unit.

[0016] Features of continuous linear separation equipment:

[0017] Advantages: Operators have less chance of coming into contact with strong acids or alkalis, and the potential danger is low; the entire production equipment realizes continuous operation of fiber separation and cleaning, reducing operators' manual work and labor intensity; harmful gases and residual acid are effectively controlled, and the environment is relatively friendly.

[0018] shortcoming:

[0019] 1. During the electrolysis process, the current starts from the power supply, first passes through the anode plate of the anode electrolytic cell and is transmitted to the electrolyte solution therein, then is transmitted along the composite line to the composite line in the cathode electrolytic cell. In the cathode electrolytic cell, the current again enters the electrolyte solution through the composite line, reaches the cathode plate of the cathode cell, and then returns to the power supply. The current transmission process is repeated, and the current is indirectly transmitted to the composite line with the help of the electrolyte solution instead of directly transmitted to the composite line, resulting in high power supply voltage of the electrolytic cell, high energy consumption, and reduced current efficiency.

[0020] 2. The entire production line is too long, requiring large investment and occupying a large area, resulting in low unit output. Utility Model Content

[0021] The utility model solves the deficiencies of the prior art and provides an electrolytic cell system, a traveling bracket and a fiber separation device which can wind a composite wire around the outside of a titanium barrel, and utilize a traveling bracket in conjunction with an electrolytic cell system and a cleaning tank to automatically electrolyze and clean the composite wire wound around the outside of the titanium barrel. No manual intervention is required during the entire process, thereby ensuring the safety of operators.

[0022] To achieve the above-mentioned purpose, the utility model first proposes an electrolytic cell system, including an electrolytic cell body, wherein the top of the electrolytic cell body is provided with an inlet and outlet matching the size of the titanium barrel, and the inlet and outlet of the electrolytic cell body are installed with a cover plate that can close the inlet and outlet. The bottom of the electrolytic cell body is fixed with an anode plate to form an anode platform supporting the titanium barrel, and the top surface of the anode platform is horizontal and matches the size of the bottom surface of the titanium barrel. The electrolytic cell body is respectively fixed with vertically arranged cathode plates on all sides, and the middle of the bottom surface of the electrolytic cell body is provided with a liquid inlet and a liquid outlet at the lowest point of the bottom surface. An overflow trough is provided on the inner wall of the electrolytic cell body, and an overflow port is provided on the side wall of the electrolytic cell body at the bottom of the overflow trough; an air extraction port is provided on the side wall of the electrolytic cell body, above the overflow trough.

[0023] In this embodiment, a liquid inlet and return system is also included, which includes a liquid inlet pump, a liquid inlet pipe, an electrolytic copper tank, a solution pool, a liquid return pipe and a liquid discharge pipe. The liquid inlet of the electrolytic cell body is connected to the electrolytic copper tank through the liquid inlet pipe, the electrolytic copper tank is connected to the solution pool through a pipeline, the solution pool is connected to the overflow port through the liquid return pipe, a liquid discharge pipe is installed on the liquid outlet of the electrolytic cell body, the liquid discharge pipe is connected to the solution pool, the liquid inlet pipe is installed on the liquid discharge pump, and the liquid discharge pipe is installed on the liquid discharge pump.

[0024] In this embodiment, a gas purification system is also included, which includes a ventilation pipe and an air volume regulating valve. The air volume regulating valve is installed on the air exhaust port of the electrolytic cell body, and the outlet of the air volume regulating valve is connected to the purification tower through the ventilation pipe.

[0025] In this embodiment, a cathode power supply access head and an anode power supply access head are respectively provided on the inner wall of the electrolytic cell body above the highest liquid level. The cathode power supply access head is electrically connected to the cathode plate, and the anode power supply access head is electrically connected to the anode plate.

[0026] In this embodiment, the titanium barrel includes a cylinder, a titanium tube, an upper retaining edge and a lower retaining edge. The cylinder is a truncated cone-shaped cylinder with an outer diameter at the bottom end larger than an outer diameter at the top end. A clamping ring is installed on the top of the cylinder for easy clamping by mechanical claws. Through holes are evenly opened on the side wall of the cylinder. The upper retaining edge and the lower retaining edge are coaxially fixed on the outer side of the two ends of the cylinder. Multiple titanium tubes are fixed on the outer wall of the cylinder and between the upper retaining edge and the lower retaining edge. The multiple titanium tubes are evenly arranged along the central axis of the cylinder, and the single titanium tube is arranged along the busbar of the outer wall of the cylinder. The composite wire to be electrolyzed is wrapped around the outside of the titanium tube to form a composite wire layer. Under the action of the titanium tube, a gap is formed between the composite wire layer and the cylinder.

[0027] In this embodiment, the cover plate is made of ferromagnetic material.

[0028] The utility model also includes a walking bracket, including a door frame, a walking mechanism installed at the bottom of the door frame to drive the door frame to move, a lifting mechanism installed on the door frame, a drying mechanism and a suction cup mechanism;

[0029] The lifting mechanism includes a lifting device, a fixed platform, a lifting platform and guide rods. The fixed platform is installed on the top of the gantry, the lifting device is installed on the fixed platform, the lifting platform is arranged directly below the fixed platform, the lifting platform is connected to the hook end of the lifting device, and multiple vertically arranged guide rods are evenly arranged and fixed on the gantry. The lifting platform is provided with linear bearings at positions corresponding to the guide rods. The lifting platform is slidably installed on the four guide rods through the linear bearings. The lifting platform is driven by the lifting device to move up and down along the guide rods;

[0030] A drying mechanism is installed below the lifting platform, and a mechanical clamp matching the clamp ring on the titanium barrel is installed on the rotating end of the drying mechanism;

[0031] The suction cup mechanism includes an electromagnetic suction cup and a linear drive mechanism. The linear drive mechanism is vertically installed on the gantry and arranged parallel to the lifting mechanism. An electromagnetic suction cup matching the upper cover of the electrolytic cell body is installed on the driving end of the linear drive mechanism.

[0032] In this embodiment, the lifting equipment is an electric hoist.

[0033] In this embodiment, the drying mechanism includes a second servo motor and an electric cylinder, and the mechanical clamp adopts a floating self-centering chuck. The second servo motor and the electric cylinder are vertically fixed on the lifting platform. The floating self-centering chuck is driven by the electric cylinder to realize the movement of the clamping claw, and the floating self-centering chuck is driven by the second servo motor to realize rotation.

[0034] In this embodiment, the mechanical clamp includes a three-jaw sliding chuck, and the three-jaw sliding chuck is provided with three clamping jaws.

[0035] In this embodiment, the linear drive mechanism includes a third servo motor, a second rack, a second gear, and a linear sliding shaft. The linear sliding shaft is mounted on the gantry for vertical sliding. The second rack is fixed to the linear sliding shaft along its length. The third servo motor is fixed to the gantry. The second gear is mounted on the drive end of the third servo motor. The second gear meshes with the second rack. The electromagnetic suction cup is fixed to the bottom end of the linear sliding shaft. The third servo motor drives the linear sliding shaft to move vertically, thereby driving the electromagnetic suction cup to move vertically, thereby cooperating with the electrolytic cell system to achieve the action of removing and placing the cover plate on the electrolytic cell body.

[0036] In this embodiment, the gantry is also provided with a first movable support beam and a second movable support beam with the same structure. A walking support station and a spin-drying support station are provided on the gantry and on the lifting path of the lifting platform. The walking support station is arranged above the spin-drying support station. The first movable support beam is arranged on the walking support station, and the second movable support beam is arranged on the spin-drying support station. In the walking state, the lifting platform is supported on the first movable support beam; in the spin-drying state, the lifting platform is supported on the second movable support beam.

[0037] In this embodiment, the first movable support beam and the second movable support beam both include a movable crossbeam and a crossbeam driving mechanism. Horizontally arranged guide rails are symmetrically provided on the gantry and on the front and rear sides of the lifting area of the lifting platform. The two movable crossbeams are symmetrically arranged on the left and right sides of the lifting area of the lifting platform, and the two ends of the movable crossbeam are slidably installed on the top surface of the guide rail through sliders. The movable crossbeam is driven to move on the guide rail by the crossbeam driving mechanism.

[0038] In this embodiment, the beam driving mechanism includes a rack, a second gear and a fourth servo motor. A rack is fixed on the bottom of the guide rail along the length direction of the guide rail. A fourth servo motor is installed on the bottom of the movable beam. The second gear is installed on the driving end of the fourth servo motor, and the second gear is engaged with the rack.

[0039] The utility model also includes a fiber separation device, including the above-mentioned electrolytic cell system, the above-mentioned walking bracket and the cleaning tank, the electrolytic cell body and the cleaning tank are both installed on a base, multiple electrolytic cell bodies and multiple cleaning tanks are arranged in a straight line in sequence, and walking tracks are fixed on the ground on both sides of the base. The walking bracket is installed on the walking track and moves along the walking track.

[0040] In this embodiment, the walking track includes a base fixed on the ground and a light rail fixed on the base; the walking mechanism of the walking bracket includes an active walking mechanism and a passive walking mechanism, and the gantry includes two front legs and two rear legs. The active walking mechanism is installed on the side of the gantry close to the front legs, and the passive walking mechanism is installed on the front and rear legs. The gantry is supported on the light rail through the passive walking mechanism, and the active walking mechanism drives the gantry to move along the light rail.

[0041] The active walking mechanism includes a coupling drive mechanism installed on the gantry and a pre-tightening stabilizing mechanism installed near the front support leg. The coupling drive mechanism includes a first servo motor, a cone gear transmission box, a horizontal transmission shaft, a vertical transmission shaft and a universal shaft. The horizontal transmission shaft is rotatably assembled on the gantry, and the vertical transmission shaft is rotatably assembled on one side of the gantry near the front support leg. The horizontal transmission shaft is driven to rotate by the first servo motor, and both ends of the horizontal transmission shaft are respectively connected to the vertical transmission shaft through a cone gear transmission box. A universal shaft is installed at the bottom of the vertical transmission shaft, and a first gear is coaxially installed on the universal shaft. A first rack arranged along the length direction of the base is installed on one side of the base, and the first gear is meshed with the first rack. The pre-tightening stabilizing mechanism is used to provide a continuous pre-tightening force between the first gear and the first rack; the passive walking mechanism includes a two-way shock-absorbing wheel, and the two-way shock-absorbing wheel is installed on the front and rear support legs, and the front and rear support legs are installed on the light rail through the two-way shock-absorbing wheels.

[0042] In this embodiment, the pre-tightening stabilization mechanism includes a pre-tightening pressure plate, a sleeve and a roller. One end of the pre-tightening pressure plate is hinged to the crossbeam of the door frame close to the front support leg, and the other end is equipped with a roller. The roller is supported on the side opposite to the base and the first rack. A spring pull rod mechanism is installed in the middle of the pre-tightening pressure plate, and a sleeve is slidably sleeved on the universal shaft. The pre-tightening pressure plate is connected to the sleeve through the spring pull rod mechanism, thereby realizing the pre-tightening of the first gear and the first rack.

[0043] The above structure has the following advantages:

[0044] 1. The electrolytic cell system of this application has the following advantages:

[0045] a. The electrolytic cell system is provided with a liquid inlet, a liquid outlet and an overflow port. In this way, after the titanium barrel is placed in the electrolytic cell body, the electrolyte can be introduced from the liquid inlet, thereby reducing the loss and pollution of the electrolyte stored in the electrolytic cell. During the reaction process, the concentration of the acid in the electrolyte decreases. The electrolyte in the electrolytic cell is replaced through the cooperation of the overflow port and the liquid inlet, thereby continuously ensuring the activity state of the electrolyte. When the electrolysis is completed, the electrolyte in the electrolytic cell body is discharged in time to reduce the electrolyte residue on the product and facilitate the subsequent process.

[0046] b. The electrolytic cell system is provided with an exhaust port, so that the acid mist gas generated during the fiber separation process overflows from the electrolyte in the closed electrolytic cell body and is sucked away by the gas purification system above the cell body, and is treated by the purification tower to achieve harmless treatment.

[0047] c. The anode plate in the electrolytic cell body also serves as the anode platform for supporting the titanium barrel. When the titanium barrel is placed on the anode platform of the electrolytic cell body, the anode platform not only supports the titanium barrel and the composite wire wrapped around it, but also takes on the task of transmitting the anode current to the titanium barrel. The titanium barrel is directly placed on the anode platform, and the weight of the titanium barrel itself and the combined weight of the composite wire on it act on the anode platform. By designing the contact area between the anode platform and the titanium barrel, it is ensured that the titanium barrel and the anode platform are in full contact. When power is applied, the conductive resistance is small, which meets the power transmission requirements. At the same time, the operation process of lifting and placing the titanium barrel becomes very convenient.

[0048] 2. The walking support of this application has the following advantages:

[0049] a. During the lifting and lowering operation, the lifting platform of the present application adopts multiple vertical, mutually parallel precision guide rods to ensure that the lifting platform is always accurately positioned on the central axis of the lifting platform during the rising and falling process. At the same time, the position of the lifting platform moving up and down is located by a position sensor, which includes a first position sensor, a second position sensor and a third position sensor. The first position sensor is installed on the first movable support beam, the second position sensor is installed on the second movable support beam, and the third position sensor is installed on the door frame and placed below the second movable support beam. The first position sensor is used to monitor whether the lifting platform has reached the position on the first movable support beam. The first position sensor controls the movement of the first movable support beam, so that the lifting platform can be accurately supported on the first movable support beam when in the walking state; the second position sensor monitors whether the lifting platform has reached the position on the second movable support beam. The second position sensor controls the movement of the second movable support beam, so that the lifting platform can be accurately supported on the second movable support beam when in the drying state; the third position sensor is used to monitor the position of the lifting platform and control the opening and closing of the mechanical gripper, so as to accurately place the titanium barrel into the electrolytic cell body or the cleaning tank or accurately grab the titanium barrel from the electrolytic cell body or the cleaning tank.

[0050] b. The spin-drying mechanism of the present application cooperates with a mechanical clamp, and the mechanical clamp adopts a three-claw sliding chuck, which is provided with three claws. During the spin-drying process, the weight of the rotating part includes the weight of the titanium barrel itself, the metal fiber on the titanium barrel, the three-claw sliding chuck and the passive gear, so the total weight is relatively large. In order to prevent the eccentricity of the center of gravity of the rotating part during spin-drying and generate additional centrifugal force, the weight of the chuck is distributed more evenly along the circumferential direction by setting three claws to ensure the stability of the system during spin-drying.

[0051] c. In the present application, since the lifting platform drives the titanium barrel to realize two actions, namely, moving and drying, in order to ensure the stability of the lifting platform during drying and walking, the present application sets a first movable support beam and a second movable support beam with the same structure on the door frame. The first movable support beam and the second movable support beam both include a movable crossbeam and a crossbeam driving mechanism for driving the movable crossbeam to move horizontally. The movable crossbeam can be driven to move on the guide rail by the action of the fourth servo motor. When the lifting platform moves to the walking support station or the drying support station, the four servo motor drives the two movable crossbeams to be relatively close to each other and enter under the lifting platform, so that the lifting The lowering platform falls on the moving beam, and the huge weight of the lifting platform is no longer borne by the steel rope of the lifting equipment, but is transferred to the gantry through the moving beam, thereby releasing the load of the steel rope of the lifting equipment; in the spin-drying state, it cooperates with the guide rod to ensure that the huge centrifugal force generated by the rotation of the titanium barrel during spinning will not affect the stability of the lifting platform, so that the spinning process proceeds smoothly; in the walking state, it also reduces the impact of the inertia of the lifting platform on the four guide rods, greatly improving the stability of the system during operation; and when switching between the walking state and the spin-drying state, the fourth servo motor is used to drive the moving beam to move accordingly.

[0052] 3. The fiber separation equipment of this application has the following advantages:

[0053] a. First, the electrolytic cell system and the traveling support of the fiber separation equipment have all the advantages of the electrolytic cell system and the traveling support, and the traveling support automatically realizes the whole process of electrolysis and cleaning of the composite wire to be electrolyzed wrapped around the titanium tube, without the need for human intervention and intervention, thereby ensuring the safety of the operators, reducing the number of operators, and improving labor productivity.

[0054] b. The walking bracket is installed on the walking track. Since the walking bracket itself is heavy, it not only needs to be moved, but also the titanium barrel needs to be dried, which requires high stability of the walking mechanism. Therefore, on the one hand, this application ensures the synchronization of the active walking mechanism on the two front legs of the door frame through a coupling drive mechanism. On the other hand, a pre-tightening force is given between the first gear and the first rack through a pre-tightening stabilization mechanism, so as to ensure that the gear and rack are always engaged when the active walking mechanism moves forward and backward on the walking track, thereby ensuring smooth and stable walking.

[0055] In summary, this device winds the composite wire around the outside of the titanium barrel. By combining the traveling bracket with the electrolytic cell system and the cleaning tank, the composite wire wound around the titanium barrel can be automatically electrolyzed and cleaned. No manual intervention is required during the entire process, thus ensuring the safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 This is a schematic diagram of the overall structure of the fiber separation equipment of the utility model;

[0057] Figure 2 This is a structural diagram of the walking bracket of the utility model close to the active walking mechanism;

[0058] Figure 3 This is an enlarged view of the pre-tightening stabilization mechanism of the utility model;

[0059] Figure 4 This is a structural diagram of the walking bracket of the utility model close to the passive walking mechanism;

[0060] Figure 5 This is an enlarged view of the bidirectional shock-absorbing wheel of the utility model;

[0061] Figure 6 This is a schematic structural diagram of the side surface of the walking bracket of the utility model;

[0062] Figure 7 This is a state diagram of the walking support of the utility model in the drying state;

[0063] Figure 8 This is a state diagram of the walking support of the utility model in a moving state;

[0064] Figure 9 This is a structural diagram of the drying mechanism of the utility model;

[0065] Figure 10 This is a layout diagram of the position sensor of the utility model;

[0066] Figure 11 This is a schematic structural diagram of the first movable support beam of the present utility model;

[0067] Figure 12 This is a schematic diagram of the structure of the mechanical gripper of the utility model;

[0068] Figure 13 This is a structural diagram of the suction cup mechanism of the utility model;

[0069] Figure 14 This is a schematic structural diagram of the electrolytic cell system of the utility model;

[0070] Figure 15 This is a schematic structural diagram of the electrolytic cell body of the utility model;

[0071] Figure 16 This is a top view of the electrolytic cell body of the utility model;

[0072] Figure 17 This is a schematic diagram of the structure of the titanium barrel of the utility model;

[0073] Figure 18 This is a top view of the titanium barrel of the utility model;

[0074] Figure 19This is a schematic diagram of the structure of the gas purification system of the utility model;

[0075] Figure 20 This is a structural diagram of the liquid inlet and return system of the utility model.

[0076] In the accompanying drawings, 1. walking bracket; 11. door frame; 111. first movable support beam; 112. second movable support beam; 113. movable crossbeam; 114. slider; 115. guide rail; 116. crossbeam driving mechanism; 12. preload stabilizing mechanism; 121. preload pressure plate; 122. first compression spring; 123. sleeve; 124. roller; 13. bidirectional shock-absorbing wheel; 14. bracket driving mechanism; 141. first servo motor; 142. cone gear transmission box; 143. horizontal transmission shaft; 144. vertical Drive shaft; 145, universal joint; 146, first gear; 147, first rack; 15, lifting mechanism; 151, electric hoist; 152, fixed platform; 153, guide rod; 154, lifting platform; 155, first position sensor; 156, second position sensor; 157, third position sensor; 16, drying mechanism; 161, second servo motor; 162, electric cylinder; 163, driving gear; 164, driven gear; 17, mechanical gripper; 171, push-pull core rod; 172, Second compression spring; 173, three-jaw sliding chuck; 174, chuck; 18, suction cup mechanism; 181, electromagnetic chuck; 182, linear sliding shaft; 183, second gear; 184, third servo motor; 185, second rack; 2, running track; 21, light rail; 22, base; 3, electrolytic cell system; 31, electrolytic cell body; 311, air extraction port; 312, liquid outlet; 313, overflow port; 314, liquid inlet; 32, cover plate; 33, gas purification system; 331, air volume control valve; 332. Ventilation pipe; 34. Liquid inlet and return system; 341. Liquid inlet pump; 342. Liquid inlet pipe; 343. Electrodeposition copper tank; 344. Solution tank; 345. Liquid return pipe; 346. Liquid drain pipe; 35. Cathode power supply access head; 36. Cathode plate; 37. Anode base; 38. Anode power supply access head; 4. Cleaning tank; 41. Water inlet and drainage system; 5. Titanium barrel; 51. Snap ring; 52. Upper retaining edge; 53. Titanium tube; 54. Cylinder; 55. Composite line; 56. Lower retaining edge; 57. Gap; 6. Base. DETAILED DESCRIPTION

[0077] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0078] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0079] like Figures 14 to 16 As shown, the utility model provides an electrolytic cell system 3, including multiple sets of electrolytic cell bodies 31, liquid inlet and return systems 34 and gas purification systems 33. The top of the electrolytic cell body 31 is provided with an inlet and outlet that match the size of the titanium barrel 5. The inlet and outlet of the electrolytic cell body 31 are installed with a cover 32 that can close the inlet and outlet. The cover 32 is made of ferromagnetic material. The bottom of the electrolytic cell body 31 is fixed with an anode plate to form an anode platform supporting the titanium barrel 5. The top surface of the anode platform is horizontal and not less than the size of the bottom surface of the titanium barrel 5. The four sides of the electrolytic cell body 31 are respectively fixed with vertically arranged cathode plates 36. The inside of the electrolytic cell body 31 is A cathode power supply connection 35 and an anode power supply connection 38 are provided on the wall above the highest liquid level. The cathode power supply connection 35 is electrically connected to the cathode plate 36, and the anode power supply connection 38 is electrically connected to the anode plate. A liquid inlet 314 is provided in the middle of the bottom surface of the electrolytic cell body 31, and a liquid outlet 312 is provided at the lowest point of the bottom surface. An overflow trough is provided on the inner wall of the electrolytic cell body 31, and the inlet of the overflow trough matches the position of the highest liquid level in the electrolytic cell body 31. An overflow port 313 is provided at the bottom of the overflow trough on the side wall of the electrolytic cell body 31. An air extraction port 311 is provided on the side wall of the electrolytic cell body 31, above the overflow trough.

[0080] like Figure 20 As shown, the liquid inlet and return system 34 includes a liquid inlet pump 341, a liquid inlet pipe 342, an electrolytic copper tank 343, a solution pool 344, a liquid return pipe 345 and a liquid discharge pipe 346. The liquid inlet 314 of the electrolytic cell body 31 is connected to the electrolytic copper tank 343 through the liquid inlet pipe 342, the electrolytic copper tank 343 is connected to the solution pool 344 through a pipeline, and the solution pool 344 is connected to the overflow port 313 through the liquid return pipe 345. A liquid discharge pipe 346 is installed on the liquid outlet 312 of the electrolytic cell body 31, and the liquid discharge pipe 346 is connected to the solution pool 344. The liquid inlet pipe 342 is installed with a liquid inlet pump 341, and the liquid discharge pipe 346 is installed with a liquid discharge pump.

[0081] like Figure 19As shown, the gas purification system 33 includes a ventilation pipe 332 and an air volume regulating valve 331. The air volume regulating valve 331 is installed on the air exhaust port 311 of the electrolytic cell body 31, and the outlet of the air volume regulating valve 331 is connected to the purification tower through the ventilation pipe 332. In this way, in the closed electrolytic cell body 31, the acid mist gas generated during the fiber separation process overflows from the electrolyte and is sucked away by the gas purification system 33 above the cell body, and is processed by the purification tower to achieve harmless treatment.

[0082] After the titanium barrel 5 is placed on the anode platform of the electrolytic cell body 31, the cover plate 32 is put back on the electrolytic cell body 31. At this time, the liquid inlet pump 341 is turned on to pump the electrolyte into the electrolytic cell body 31. At the same time, the gas purification system 33 is turned on to continuously pump gas. The electrolyte in the electrolytic cell body 31 is discharged back to the solution pool 344 through the overflow port 313. When the set time is reached, the liquid discharge pump works to pump out the electrolyte in the electrolytic cell body 31 to complete the electrolysis process.

[0083] During electrolysis, the anode platform not only supports the titanium barrel 5 and the composite wire 55 wound around it, but also carries the anode current to the barrel 5. In this embodiment, the anode platform is a circular base 6 made of titanium-clad copper. The barrel 5 is placed directly on the anode platform, without any other auxiliary means. The combined weight of the barrel 5 and the composite wire 55 acting on the anode platform is directly applied to the anode platform. The contact area between the anode platform and the barrel 5 is designed to ensure sufficient contact between the barrel 5 and the anode platform, resulting in low electrical resistance when energized, meeting power transmission requirements. This also makes the lifting and lowering of the barrel 5 very convenient. For example, the anode platform has a diameter of 250-300 mm, a thickness of 5-10 mm, and an operating voltage of 1.0 V. Monitoring indicates that the current transmitted during operation is 60-120 A, which meets electrolysis requirements. During operation, the current flows in the following direction: anode power supply connection point → anode base 637 → barrel 5 → composite wire containing fiber bundles → electrolyte → cathode plate 36 → cathode power supply connection point.

[0084] like Figure 17 、 18As shown, in this embodiment, the titanium barrel 5 includes a cylinder, a titanium tube 53, an upper retaining edge 52 and a lower retaining edge 56. The cylinder is a truncated cone-shaped cylinder with an outer diameter at the bottom end larger than an outer diameter at the top end. A clamping ring 51 is installed on the top of the cylinder to facilitate clamping of the mechanical clamp 17. Through holes are evenly opened on the side wall of the cylinder. An upper retaining edge 52 and a lower retaining edge 56 are coaxially fixed on the outer sides of the two ends of the cylinder. A plurality of titanium tubes 53 are fixed on the outer wall of the cylinder between the upper retaining edge 52 and the lower retaining edge 56. The plurality of titanium tubes 53 are evenly arranged along the central axis of the cylinder, and a single titanium tube 53 is arranged along the busbar of the outer wall of the cylinder. The composite wire 55 to be electrolyzed is wound around the outside of the titanium tube 53. A gap 57 is formed between the wound composite wire 55 and the cylinder through the titanium tube 53. The cylinder, titanium tube 53, upper retaining edge 52 and lower retaining edge 56 are all made of titanium material.

[0085] During operation, the composite wire 55 containing metal fibers is evenly wound on the titanium tube 53 between the outer side, upper and lower edges of the titanium barrel 5 in advance to form a composite wire layer with uniform thickness. Since the titanium tubes 53 are distributed on the titanium cone surface, a gap 57 is formed between the outer side of the barrel and the composite wire 55. The function of the titanium tube 53 is to effectively separate the composite wire layer from the cone surface of the barrel. Then, the titanium barrel 5 wrapped with the composite wire 55 is placed in the electrolytic cell and falls on the titanium anode platform. The electrolyte is pumped in from the bottom of the electrolytic cell body 31 and enters the interior of the titanium barrel 5. It enters the gap 57 formed between the outer cone surface of the barrel and the composite wire 55 through the through hole on the cone surface of the barrel, and then evenly penetrates through the composite wire layer. In the process of the electrolyte passing through the composite wire layer, the chemical components in the electrolyte, such as nitric acid or sulfuric acid, react chemically with metal substances such as copper and iron in the composite wire 55. At the same time, the electrolyte Dissolution will also occur, dissolving the metals such as copper, iron and other substances that are not desired to be left in the composite wire 55 into the electrolyte, leaving the desired metal fibers such as stainless steel fibers. During the reaction process, the concentration of acid in the electrolyte will form a downward trend, and at the same time, the concentrations of copper ions and iron ions will slowly increase. At this time, the copper and iron removal capabilities of the electrolyte will decrease, which is not conducive to further efficient operation of the electrochemical process. Therefore, through the cooperation of the overflow port 313 and the liquid inlet 314, the electrolyte with poor activity is discharged from the overflow port 313 to the large circulating low-level solution pool 344. This part of the electrolyte with low acid content and high copper and iron ion content is fully stirred and ions are exchanged with the electrolyte in the large volume low-level pool. After dynamic acid addition, removal of copper and iron ions, the electrolyte components return to a new active state, and are then sent to the electrolytic cell through the liquid inlet pump 341 for chemical reaction, and circulated in sequence.

[0086] like Figures 2 to 11 As shown, a walking frame 1 includes a gantry 11, a walking mechanism installed at the bottom of the gantry 11 to drive the gantry 11 to move, a lifting mechanism 15 installed on the gantry 11, a drying mechanism 16 and a suction cup mechanism 18;

[0087] like Figure 7 、 8 As shown in Figures 9 and 10, the lifting mechanism 15 includes a lifting device, a fixed platform 152, a lifting platform 154 and a guide rod 153. In this embodiment, the lifting device adopts an electric hoist 151, the fixed platform 152 is installed on the top of the door frame 11, the lifting device is installed on the fixed platform 152, and the lifting platform 154 is arranged directly below the fixed platform 152. The lifting platform 154 is connected to the hook end of the lifting device, and four vertically arranged guide rods 153 are arranged in a rectangular shape and fixed on the door frame 11. The lifting platform 154 is provided with linear bearings at positions corresponding to the four guide rods 153. The lifting platform 154 is slidably installed on the four guide rods 153 through linear bearings. The lifting platform 154 is driven by the lifting device to move up and down along the guide rods 153; the four guide rods 153 are used to ensure that the lifting platform 154 is always accurately positioned on the central axis of the lifting platform 154 during the rising and falling process. Figure 10 As shown, the position of the lifting platform moving up and down is determined by the position sensor, which includes a first position sensor 155, a second position sensor 156 and a third position sensor 157. The first position sensor 155 is installed on the first mobile support beam 111, the second position sensor 156 is installed on the second mobile support beam 112, and the third position sensor 157 is installed on the door frame 11 and placed below the second mobile support beam. The first position sensor 155 is used to monitor whether the lifting platform reaches the position on the first mobile support beam. The first position sensor 155 controls the first mobile support beam. The support beam moves so that the lifting platform 154 can be accurately supported on the first movable support beam when in the walking state; the second position sensor 156 monitors whether the lifting platform has reached the position on the second movable support beam, and the second position sensor 156 controls the movement of the second movable support beam, so that the lifting platform 154 can be accurately supported on the second movable support beam when in the drying state; the third position sensor 157 is used to monitor the position of the lifting platform and control the opening and closing of the mechanical gripper 17, so as to accurately place the titanium barrel into the electrolytic cell body or the cleaning tank or accurately grab the titanium barrel from the electrolytic cell body or the cleaning tank;

[0088] like Figure 9 As shown, a drying mechanism 16 is installed below the lifting platform 154 , and a mechanical clamp 17 that matches the clamping ring 51 on the titanium barrel 5 is installed on the rotating end of the drying mechanism 16 .

[0089] In this embodiment, the drying mechanism 16 includes a second servo motor 161 and an electric cylinder 162. The mechanical clamp 17 adopts a floating self-centering chuck. The second servo motor 161 and the electric cylinder 162 are both vertically fixed on the lifting platform 154. The floating self-centering chuck is driven by the electric cylinder 162 to achieve the movement of the clamping claw 174, and the floating self-centering chuck is driven by the second servo motor 161 to achieve rotation.

[0090] Furthermore, the floating self-centering chuck includes a three-claw sliding chuck 173, which is rotatably assembled on the lifting platform 154. A driving gear 163 is coaxially mounted on the rotating shaft of the second servo motor 161, and a passive gear 164 matching the active gear 163 is coaxially mounted on the three-claw sliding chuck 173. The active gear 163 is meshed with the passive gear 164. The three-claw sliding chuck 173 includes a wedge core sleeve and at least three claws 174. The claws 174 are radially arranged and slidably mounted in the slide groove of the wedge core sleeve. A push-pull core rod 171 is coaxially fixed to the top of the wedge core sleeve, and the top of the push-pull core rod 171 abuts against the extended shaft of the electric cylinder 162 (in the initial state, there is a 1- 2mm gap), the push-pull core rod 171 is sheathed with a second compression spring 172, and the push-pull core rod 171 is returned to its original position after moving by the second compression spring 172. In this embodiment, three claws 174 are provided. The purpose is that during the spin-drying process, the weight of the rotating part includes the weight of the titanium barrel 5 itself, the metal fiber on the titanium barrel 5, the three-claw sliding chuck 173 and the passive gear 164, so the total weight is relatively large. In order to prevent the eccentricity of the center of gravity of the rotating part during spin-drying and generate additional centrifugal force, the weight of the chuck is more evenly distributed along the circumferential direction by providing three claws 174 to ensure the stability of the system during spin-drying. Of course, if four claws 174 or more claws 174 can also ensure stability, four claws 174 or more claws 174 can also be used.

[0091] During operation, the electric cylinder 162 pushes the push-pull core rod 171 to drive the wedge core sleeve to move axially. The wedge core sleeve converts the axial movement of the wedge core sleeve into radial movement of the claw 174, thereby achieving the clamping and loosening of the claw 174. Because the claw 174 matches the retaining ring 51 on the titanium barrel 5, the claw 174 is tightly attached to the inner wall of the retaining ring 51 when clamping. After clamping, the second servo motor 161 drives the meshing driving gear 163 to rotate at high speed, driving the three-claw sliding chuck 173 to rotate at high speed, thereby achieving the action of drying and dehydrating the fibers on the titanium barrel 5. Since the floating self-centering chuck belongs to the existing technology, its structure and principle will not be further described here.

[0092] like Figure 9 、 10 As shown, since the lifting platform 154 drives the titanium barrel 5 to realize two actions, namely, moving and drying, in order to ensure the stability of the lifting platform 154 during drying and walking, in this embodiment, a first movable support beam 111 and a second movable support beam 112 with the same structure are provided on the door frame 11, and the second movable support beam 112 is provided below the first movable support beam 111. When in the walking state, the lifting platform 154 is supported on the first movable support beam 111; when in the drying state, the lifting platform 154 is supported on the second movable support beam 112.

[0093] The first moving support beam 111 and the second moving support beam 112 both include a moving beam 113 and a beam driving mechanism 116 for driving the moving beam 113 to move horizontally. Horizontally arranged guide rails 115 are provided on the gantry 11 and on both sides of the lifting area of the lifting platform 154. The two moving beams 113 are respectively arranged on the left and right sides of the lifting area of the lifting platform 154, and the two ends of the moving beam 113 are slidably mounted on the top surface of the guide rails 115 through sliders 114. A rack is fixed on the bottom of the guide rails 115 along the direction of the guide rails 115. A beam driving mechanism 116 is installed at the bottom of the moving beam 113. The beam driving mechanism 116 includes a fourth servo motor and a second gear 183. The second gear 183 is mounted on the driving end of the fourth servo motor, and the second gear 183 is meshed with the rack. In this way, the moving beam can be driven by the action of the fourth servo motor. 113 moves on the guide rail 115; when the lifting platform 154 needs to be supported, the two moving beams 113 are driven relatively close to each other by the fourth servo motor to enter under the lifting platform 154, so that the lifting platform 154 falls on the moving beam 113, and the huge weight of the lifting platform 154 is no longer borne by the steel rope of the lifting equipment, but is transferred to the gantry 11 through the moving beam 113, thereby releasing the load of the steel rope of the lifting equipment; and in the drying state, it cooperates with the guide rod 153 to ensure that the huge centrifugal force generated by the rotation of the titanium barrel 5 during drying will not affect the stability of the lifting platform 154, so that the drying process proceeds smoothly; in the walking state, it also reduces the impact of the inertia of the lifting platform 154 on the four guide rods 153, greatly improving the stability of the system during operation; and when switching between the walking state and the drying state, the fourth servo motor drives the moving beam 113 to move accordingly.

[0094] like Figure 13As shown, the suction cup mechanism 18 includes an electromagnetic suction cup 181 and a linear drive mechanism, the linear drive mechanism is vertically mounted on the door frame 11, and an electromagnetic suction cup 181 matching the cover plate 32 is mounted on the driving end of the linear drive mechanism. Specifically, the linear drive mechanism includes a third servo motor 184, a second rack 185, a second gear 183 and a linear sliding shaft 182, the linear sliding shaft 182 is vertically slidably mounted on the door frame 11, and the second rack 185 is fixed on the linear sliding shaft 182 along the length direction. On the linear sliding shaft 182, the third servo motor 184 is fixed on the door frame 11, the second gear 183 is installed at the driving end of the third servo motor 184, the second gear 183 is engaged with the second rack 185, and the electromagnetic suction cup 181 is fixed to the bottom end of the linear sliding shaft 182; the linear sliding shaft 182 is driven to move in the vertical direction by the third servo motor 184, thereby driving the electromagnetic suction cup 181 to move in the vertical direction, thereby cooperating with the electrolytic cell system 3 to realize the action of taking and placing the cover plate 32 on the electrolytic cell body 31.

[0095] like Figure 1 、 2 , 7, 8, a fiber separation device, comprising a cleaning tank 4, the above-mentioned electrolytic cell system 3 and a traveling support 1, wherein a plurality of electrolytic cell bodies 31 of the electrolytic cell system 3 are arranged in a straight line, a plurality of cleaning tanks 4 are arranged behind the electrolytic cell bodies 31 and are arranged in a straight line with the electrolytic cell bodies 31, the electrolytic cell bodies 31 and the cleaning tanks 4 are both mounted on a base 6, the cleaning tank 4 is provided with a water inlet and drainage system 41, and traveling tracks 2 are fixed on the ground on both sides of the base 6, the traveling support 1 is mounted on the traveling tracks 2, and the traveling tracks 2 include a base 22 fixed on the ground and a light rail 21 fixed on the base 22;

[0096] like Figure 2 、 3As shown in Figures 4, 5 and 6, the walking mechanism of the walking frame 1 includes an active walking mechanism and a passive walking mechanism. The door frame 11 includes two front legs and two rear legs. The active walking mechanism is installed on the door frame near the side of the front legs, and the passive walking mechanism is installed on the front and rear legs. The door frame 11 is installed on the light rail 21 through the passive walking mechanism. The active walking mechanism drives the door frame 11 to move along the light rail 21. The active walking mechanism includes a coupling drive mechanism 14 installed on the door frame 11 and a pre-tightening stabilizing mechanism 12 installed near the front legs. The pre-tightening stabilizing mechanism 12 includes a pre-tightening pressure plate 121, a sleeve 123 and a roller 124. The coupling drive mechanism 14 includes a first servo A servo motor 141, a cone gear transmission box 142, a horizontal transmission shaft 143, a vertical transmission shaft 144 and a universal shaft 145. The horizontal transmission shaft 143 is rotatably assembled on the door frame 11, and the vertical transmission shaft 144 is rotatably assembled on the side of the door frame close to the front support leg. The horizontal transmission shaft 143 is driven to rotate by the first servo motor 141. The two ends of the horizontal transmission shaft 143 are respectively connected to the vertical transmission shaft 144 through a cone gear transmission box 142. A universal shaft 145 is installed at the bottom of the vertical transmission shaft 144. A first gear 146 is coaxially mounted on the universal shaft 145. A first rack 147 is installed on one side of the base 22. The first gear 146 is meshed with the first rack 147 The pre-tightening plate 121 is hinged on the crossbeam of the door frame 11 near the front leg, and the roller 124 is installed on the other end. A spring pull rod mechanism is installed in the middle of the pre-tightening plate 121, and a sleeve 123 is slidably sleeved on the universal shaft 145. The pre-tightening plate 121 is connected to the sleeve 123 through the spring pull rod mechanism, thereby realizing the pre-tightening of the first gear 146 and the first rack 147; the spring pull rod mechanism includes a pull rod and a first compression spring 122, one end of the pull rod is connected to the sleeve 123, and the other end passes through the pre-tightening plate 121, on which the first compression spring 122 is sleeved, and one end of the first compression spring 122 is fixed on the pre-tightening plate 121 The other end is fixed on the pull rod, and the pull rod and the pre-tightening plate 121 are slidingly assembled; when working, since the upper end of the pre-tightening plate 121 is hinged to the crossbeam of the door frame 11 near the front support leg through a hinge, the pre-tightening plate 121 can rotate around the hinge, and a roller 124 is installed at the lower end of the pre-tightening plate 121. The roller 124 abuts against one side of the base 22 under the action of the first compression spring 122 of the spring pull rod mechanism. At the same time, the spring pull rod mechanism is connected to the sleeve, and the first compression spring 122 drives the universal shaft 145 through the sleeve, so that the first gear 146 fixed on the universal shaft 145 is in a meshing state with the first rack 147, thereby ensuring that the walking bracket 1 moves forward and backward smoothly on the 25-meter-long track.

[0097] The passive walking mechanism includes a bidirectional shock-absorbing wheel 13 , which is mounted on the front and rear legs and is mounted on the light rail 21 .

[0098] Using the above structure, the specific working process of the fiber separation equipment is as follows:

[0099] S1. First, the traveling support moves to the top of the titanium barrel, and the lifting mechanism 15 is activated to clamp the titanium barrel 2 into the traveling state through the mechanical clamp 17. Then, the traveling support moves to the top of the first electrolytic cell body, and the suction cup mechanism 18 is activated to suck up the cover plate and place it on the cover plate of the adjacent electrolytic cell body. Then, the titanium barrel 5 is placed on the anode platform inside the electrolytic cell body through the lifting mechanism 15. The suction cup mechanism 18 then sucks up the cover plate and puts it back on the electrolytic cell body.

[0100] S2, start the liquid return system 34 and the gas purification system 33, immerse the titanium barrel 2 in the electrolyte until the set time (generally set time is 2h, this time can be adjusted according to actual conditions);

[0101] S3, the suction cup mechanism 18 sucks air again and places the cover plate on the adjacent electrolytic cell body, and the lifting mechanism 15 clamps the titanium barrel through the mechanical clamp 17 to the drying state (during drying, the titanium barrel remains in the electrolytic cell body and is only separated from the anode platform), and the drying mechanism is started, which drives the titanium barrel to rotate (during drying, the second servo motor rotates at 200 r / min for 2 minutes), and the residual acid on the surface of the fiber bundle is removed by drying;

[0102] S4. The walking bracket moves to the top of the cleaning tank and places the titanium barrel in the cleaning tank for cleaning. The cleaning is performed three times in total. After each cleaning, the titanium barrel is dried by the drying mechanism (during the drying process, the titanium barrel remains in the cleaning tank and is only separated from the bottom of the cleaning tank);

[0103] S5. The walking bracket places the cleaned titanium barrel on the conveyor belt of the output mechanism; the titanium barrel is placed on the conveyor belt to complete the process.

[0104] The above are only preferred embodiments of the present invention and are not intended to limit the patent scope of the present invention. All equivalent structural transformations made based on the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. An electrolytic cell system, characterized in that: The invention comprises an electrolytic cell body (31), wherein the top of the electrolytic cell body (31) is provided with an inlet and outlet that match the size of the titanium barrel (5), and a cover plate (32) that can close the inlet and outlet is installed on the inlet and outlet of the electrolytic cell body (31). An anode plate is fixed at the bottom of the electrolytic cell body (31) to form an anode platform supporting the titanium barrel (5), and the top surface of the anode platform is horizontal and matches the size of the bottom surface of the titanium barrel (5). Vertically arranged cathode plates (36) are fixed on the four sides of the electrolytic cell body (31), a liquid inlet (314) is arranged in the middle of the bottom surface of the electrolytic cell body (31), and a liquid outlet (312) is arranged at the lowest point of the bottom surface. An overflow groove is provided on the inner wall of the electrolytic cell body (31), and an overflow port (313) is provided on the side wall of the electrolytic cell body (31) at the bottom of the overflow groove; and an air extraction port (311) is provided on the side wall of the electrolytic cell body (31) above the overflow groove.

2. The electrolytic cell system according to claim 1, characterized in that: The electrolytic cell body (31) further comprises a liquid inlet and return system (34), wherein the liquid inlet and return system (34) comprises a liquid inlet pipe (342), an electrolytic copper tank (343), a solution pool (344), a liquid return pipe (345) and a liquid discharge pipe (346). The liquid inlet (314) of the electrolytic cell body (31) is connected to the electrolytic copper tank (343) via the liquid inlet pipe (342), and the electrolytic copper tank (343) is connected to the solution pool (344) via a pipeline. The solution pool (344) is connected to the overflow port (313) via a liquid return pipe (345); a liquid discharge pipe (346) is installed on the liquid outlet (312) of the electrolytic cell body (31); the liquid discharge pipe (346) is connected to the solution pool (344); a liquid inlet pump (341) is installed on the liquid inlet pipe (342); a liquid discharge pump is installed on the liquid discharge pipe (346); and a liquid return pump is installed on the liquid return pipe (345).

3. The electrolytic cell system according to claim 1, characterized in that: The electrolytic cell body (31) further comprises a gas purification system (33), wherein the gas purification system (33) comprises a ventilation pipe (332) and an air volume regulating valve (331). The air volume regulating valve (331) is installed on the air extraction port (311) of the electrolytic cell body (31), and the outlet of the air volume regulating valve (331) is connected to the purification tower via the ventilation pipe (332).

4. The electrolytic cell system according to claim 1, wherein: A cathode power supply access head (35) and an anode power supply access head (38) are respectively provided on the inner wall of the electrolytic cell body (31) above the highest liquid level. The cathode power supply access head (35) is electrically connected to the cathode plate (36), and the anode power supply access head (38) is electrically connected to the anode plate.

5. The electrolytic cell system according to claim 1, characterized in that: The titanium barrel (5) comprises a cylinder (54), a titanium tube (53), an upper retaining edge (52) and a lower retaining edge (56). The cylinder (54) is a truncated cone-shaped cylinder with a bottom outer diameter larger than a top outer diameter. A clamping ring (51) is installed on the top of the cylinder (54) for facilitating clamping by a mechanical clamp (17). Through holes are evenly opened on the side wall of the cylinder (54). The upper retaining edge (52) and the lower retaining edge (56) are coaxially fixed to the outer sides of the two ends of the cylinder (54). A plurality of titanium tubes (53) are fixed on the outer wall of the cylinder (54) between the upper retaining edge (52) and the lower retaining edge (56). The plurality of titanium tubes (53) are evenly arranged along the central axis of the cylinder (54), and a single titanium tube (53) is arranged along the busbar of the outer wall of the cylinder (54). The composite wire (55) to be electrolyzed is wound around the outside of the titanium tube (53) to form a composite wire layer. Under the action of the titanium tube (53), a gap (57) is formed between the composite wire layer and the cylinder (54).

6. The electrolytic cell system according to any one of claims 1 to 5, characterized in that: The cover plate (32) is made of ferromagnetic material.

7. A walking support, characterized in that: It comprises a door frame (11), a walking mechanism installed at the bottom of the door frame (11) to drive the door frame (11) to move, a lifting mechanism (15) installed on the door frame (11), a drying mechanism (16) and a suction cup mechanism (18); The lifting mechanism (15) includes a lifting device, a fixed platform (152), a lifting platform (154) and a guide rod (153), wherein the fixed platform (152) is installed on the top of the door frame (11), the lifting device is installed on the fixed platform (152), the lifting platform (154) is arranged directly below the fixed platform (152), the lifting platform (154) is connected to the hook end of the lifting device, and a plurality of vertically arranged guide rods (153) are evenly arranged and fixed on the door frame (11), the lifting platform (154) is provided with linear bearings at positions corresponding to the guide rods (153), the lifting platform (154) is slidably installed on the four guide rods (153) through the linear bearings, and the lifting platform (154) is driven by the lifting device to move up and down along the guide rods (153); A drying mechanism (16) is installed below the lifting platform (154), and a mechanical clamp (17) that matches the clamping ring (51) on the titanium barrel (5) is installed on the rotating end of the drying mechanism (16); The suction cup mechanism (18) comprises an electromagnetic suction cup (181) and a linear drive mechanism. The linear drive mechanism is vertically mounted on the door frame (11) and arranged in parallel with the lifting mechanism (15). The driving end of the linear drive mechanism is mounted with an electromagnetic suction cup (181) that matches the upper cover plate (32) of the electrolytic cell body (31).

8. The walking support according to claim 7, characterized in that: The lifting equipment adopts an electric hoist (151).

9. The walking support according to claim 7, characterized in that: The drying mechanism (16) includes a second servo motor (161) and an electric cylinder (162). The mechanical clamp (17) adopts a floating self-centering chuck. The second servo motor (161) and the electric cylinder (162) are both vertically fixed on the lifting platform (154). The floating self-centering chuck is driven by the electric cylinder (162) to realize the movement of the clamping claw (174) on the mechanical clamp (17). The floating self-centering chuck is driven by the second servo motor (161) to realize rotation.

10. The walking support according to claim 9, characterized in that: The mechanical clamp (17) comprises a three-claw sliding chuck (173), and the three-claw sliding chuck (173) is provided with three clamping claws (174).

11. The walking support according to claim 7, characterized in that: The linear drive mechanism comprises a third servo motor (184), a second rack (185), a second gear (183) and a linear sliding shaft (182); the linear sliding shaft (182) is vertically slidably mounted on the door frame (11); the second rack (185) is fixed to the linear sliding shaft (182) along the length direction of the linear sliding shaft (182); the third servo motor (184) is fixed to the door frame (11); the second gear (183) is mounted on the driving end of the third servo motor (184); the second gear (183) is meshed with the second rack (185); and the electromagnetic suction cup (181) is fixed to the bottom end of the linear sliding shaft (182).

12. The walking support according to any one of claims 7 to 11, characterized in that: The door frame (11) is also provided with a first movable support beam (111) and a second movable support beam (112) having the same structure. A walking support station and a spin-drying support station are provided on the door frame (11) and on the lifting path of the lifting platform (154). The walking support station is arranged above the spin-drying support station. The first movable support beam (111) is arranged on the walking support station, and the second movable support beam (112) is arranged on the spin-drying support station. In the walking state, the lifting platform (154) is supported on the first movable support beam (111); in the spin-drying state, the lifting platform (154) is supported on the second movable support beam (112).

13. The walking support according to claim 12, characterized in that: The first movable support beam (111) and the second movable support beam (112) both include a movable crossbeam (113) and a crossbeam driving mechanism (116); horizontally arranged guide rails (115) are symmetrically provided on the door frame (11) and on the front and rear sides of the lifting area of the lifting platform (154); the two movable crossbeams (113) are symmetrically arranged on the left and right sides of the lifting area of the lifting platform (154), and the two ends of the movable crossbeam (113) are slidably mounted on the top surface of the guide rail (115) through a slider (114); the movable crossbeam (113) is driven to move on the guide rail (115) by the crossbeam driving mechanism (116).

14. The walking support according to claim 13, characterized in that: The beam driving mechanism (116) includes a rack, a second gear (183) and a fourth servo motor. A rack is fixed on the bottom of the guide rail (115) along the length direction of the guide rail (115). The fourth servo motor is installed on the bottom of the movable beam (113). The second gear (183) is installed on the driving end of the fourth servo motor, and the second gear (183) is engaged with the rack.

15. A fiber separation device, comprising the electrolytic cell system according to claim 6, the traveling support (1) according to any one of claims 12 to 14, and a cleaning tank (4), characterized in that: The electrolytic cell body (31) and the cleaning tank (4) are both mounted on a base (6); the electrolytic cell body (31) comprises a plurality of electrolytic cell bodies (31); the plurality of electrolytic cell bodies (31) and the plurality of cleaning tanks (4) are sequentially arranged in a straight line; walking rails (2) are fixed on the ground on both sides of the base (6); the walking bracket is mounted on the walking rails (2) and moves along the walking rails (2).

16. The fiber separation device according to claim 15, characterized in that: The walking track (2) includes a base (22) fixed on the ground and a light rail (21) fixed on the base (22); the walking mechanism of the walking frame (1) includes an active walking mechanism and a passive walking mechanism, the door frame (11) includes two front legs and two rear legs, the active walking mechanism is installed on the door frame on a side close to the front legs, and the passive walking mechanism is installed on the front and rear legs. The door frame is supported on the light rail through the passive walking mechanism, and the active walking mechanism drives the door frame to move along the light rail.

17. The fiber separation device according to claim 16, characterized in that: The active walking mechanism comprises a coupling drive mechanism and a preload stabilizing mechanism (12) mounted on a door frame (11), the coupling drive mechanism comprising a first servo motor (141), a cone gear transmission box (142), a horizontal transmission shaft (143), a vertical transmission shaft (144) and a universal shaft (145), the horizontal transmission shaft (143) being rotatably mounted on the door frame (11), the vertical transmission shaft (144) being rotatably mounted on a side of the door frame close to the front leg, the horizontal transmission shaft (143) being driven to rotate by the first servo motor (141), the two ends of the horizontal transmission shaft (143) being connected to the vertical transmission shaft (144) via a cone gear transmission box (142), and the vertical transmission shaft (144) being rotatably mounted on the door frame (11). A universal joint (145) is installed at the bottom of the transmission shaft (144), and a first gear (146) is coaxially installed on the universal joint (145). A first rack (147) arranged along the length direction of the base (22) is installed on one side of the base (22), and the first gear (146) is meshed with the first rack (147). The preload stabilization mechanism (12) is used to provide a continuous preload force between the first gear (146) and the first rack (147); the passive walking mechanism includes a bidirectional shock-absorbing wheel (13), and the bidirectional shock-absorbing wheel (13) is installed on the front and rear legs. The front and rear legs are installed on the light rail (21) through the bidirectional shock-absorbing wheel (13).

18. The fiber separation device according to claim 17, characterized in that: The pre-tightening stabilizing mechanism (12) includes a pre-tightening plate (121), a sleeve (123) and a roller (124). One end of the pre-tightening plate (121) is hinged on the crossbeam of the door frame (11) close to the front leg. The other end of the pre-tightening plate (121) is installed with a roller (124). The roller (124) is supported on the side of the base (22) opposite to the first rack (147). A spring pull rod mechanism is installed in the middle of the pre-tightening plate (121). The sleeve (123) is slidably mounted on the universal shaft (145). The pre-tightening plate (121) is connected to the sleeve (123) through the spring pull rod mechanism, thereby realizing pre-tightening of the first gear (146) and the first rack (147).