Automatic mounting equipment for ALC wallboards
The clamping seat and support plate of the ALC wall panel automatic installation equipment provide dual limits, which solves the problem of poor stability during the ALC wall panel handling and installation, and achieves efficient and stable ALC wall panel handling and installation.
Patent Information
- Application Number
- CN202421978580.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-15
AI Technical Summary
ALC wall panels require a lot of manpower during handling and installation, and the location is difficult to control, resulting in a decrease in installation efficiency.
An ALC wall panel automatic installation device is designed, using a clamping seat and a support plate to provide dual limits. The movement of the clamping seat and the support plate is synchronized by the control component. The clamping seat clamps the ALC wall panel, the support plate supports the ALC wall panel, and the friction plate increases friction force to improve stability.
It improves the stability of ALC wall panel handling and installation, reduces the possibility of offset, and improves installation efficiency.
Smart Images

Figure CN223190076U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of construction equipment, and in particular to an automatic installation device for ALC wall panels. Background Art
[0002] ALC wall panels, also known as autoclaved aerated lightweight concrete wall panels, are widely used in the construction of interior and exterior walls in building construction.
[0003] ALC wall panels need to be transported to the installation area before installation. Currently, manual carts are usually used to assist in transportation during the installation of ALC wall panels. However, manual carts require a lot of manpower in actual use, and the position of the ALC wall panels is difficult to control during transportation, which can easily cause the position of the ALC wall panels to shift, thereby reducing the installation efficiency of the ALC wall panels. Therefore, this needs to be improved. Utility Model Content
[0004] In order to improve the above problems, the present application provides an ALC wall panel automatic installation device.
[0005] This application provides an automatic installation device for ALC wall panels, which adopts the following technical solutions:
[0006] An automatic installation device for ALC wall panels includes a mobile vehicle, a bracket is provided on the mobile vehicle, a mobile frame is slidably connected to the bracket, a transport frame is rotatably connected to the side of the mobile frame facing away from the bracket, a relative clamping seat and a support plate are provided on the transport frame, the clamping seat is rotatably connected to the transport frame, the support plate is slidably connected to the transport frame, and a control component for synchronously controlling the clamping seat and the support plate is provided on the transport frame.
[0007] By adopting the above technical solution, during the process of transporting the ALC wall panels, the clamping seat clamps the ALC wall panels, and the support plate supports the ALC wall panels, providing double limit for the ALC wall panels, reducing the possibility of movement of the ALC wall panels during movement, thereby improving the stability of the installation equipment when moving the ALC wall panels and subsequently installing the ALC wall panels.
[0008] Preferably, the control component includes a bidirectional hydraulic cylinder, a first control component and a second control component. The bidirectional hydraulic cylinder is arranged on a transport frame, the first control component is arranged on an output end of the bidirectional hydraulic cylinder, and the end of the first control component away from the bidirectional hydraulic cylinder is connected to the clamping seat, and the second control component is arranged on the other output end of the bidirectional hydraulic cylinder, and the end of the second control component away from the bidirectional hydraulic cylinder is connected to the support plate.
[0009] Preferably, the first control member includes a control rod and a guide plate, one end of the control rod is connected to an output end of the bidirectional hydraulic cylinder, and the other end is slidably connected to the guide plate, a guide groove is provided on the clamping seat, and the guide plate is slidably connected in the guide groove.
[0010] Preferably, the second control member includes a first rack, a gear and a second rack, the first rack is connected to an output end of the bidirectional hydraulic cylinder, the gear is rotatably connected to the transport frame, the second rack is arranged on the support plate, and the first rack and the second rack are both engaged with the gear.
[0011] Preferably, a clamping plate is rotatably connected to the clamping seat.
[0012] Preferably, a friction-increasing plate is provided on one side of the clamping plate close to the transport frame, and a plurality of friction-increasing protrusions are provided on the friction-increasing plate.
[0013] Preferably, the friction-increasing plate is provided with a connecting plate, the connecting plate is provided with a connecting protrusion, the clamping plate is provided with a connecting groove, and the connecting protrusion is arranged in the connecting groove.
[0014] Preferably, the bracket is rotatably connected to a mobile vehicle, and a driving hydraulic cylinder is provided on the mobile vehicle. One end of the driving hydraulic cylinder is rotatably connected to the mobile vehicle, and the other end is rotatably connected to the bracket.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] By setting a clamping base and a support plate, the clamping base clamps the ALC wall panel, and the support plate supports the ALC wall panel, providing double limit for the ALC wall panel, reducing the possibility of deviation when the ALC wall panel is moved, thereby improving the stability of the installation equipment when moving the ALC wall panel and the subsequent installation of the ALC wall panel;
[0017] By setting a control component, the control component synchronously controls the movement of the clamping seat and the support plate, so that the clamping seat and the support plate can limit the ALC wall panel more stably;
[0018] By setting the friction-increasing plate, the friction between the clamping plate and the ALC wall panel is increased, further reducing the possibility of deviation of the ALC wall panel during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0020] Figure 2 This is a structural diagram of an embodiment of the present application used to illustrate the positional relationship between the clamping seat, the control assembly, and the support plate;
[0021] Figure 3This is a structural diagram of an embodiment of the present application used to illustrate the positional relationship between the mobile rack and the transport rack;
[0022] Figure 4 This is a structural diagram of an embodiment of the present application used to illustrate the positional relationship between the clamping seat and the clamping plate;
[0023] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure of part A in the middle.
[0024] Explanation of the accompanying drawings: 1. Mobile vehicle; 11. Driving hydraulic cylinder; 2. Bracket; 21. Screw; 22. Guide rod; 23. Second motor; 3. Mobile frame; 31. Driving space; 311. Worm; 32. First motor; 4. Transport frame; 41. Support shaft; 411. Worm gear; 42. Control chamber; 43. Moving groove; 5. Clamping seat; 51. Guide groove; 6. Support plate; 61. Moving plate; 7. Control assembly; 71. Bidirectional hydraulic cylinder; 72. First control member; 721. Control rod; 722. Guide plate; 73. Second control member; 731. First rack; 732. Gear; 733. Second rack; 8. Clamping plate; 81. Connecting groove; 9. Friction-increasing plate; 91. Friction-increasing protrusion; 92. Connecting plate; 921. Connecting protrusion. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-5 This application is described in further detail.
[0026] The embodiment of the present application discloses an automatic installation device for ALC wall panels. Figure 1 and Figure 2 An automatic installation device for ALC wall panels includes a mobile vehicle 1, on which is provided a bracket 2, to which a mobile frame 3 is slidably connected, and to which a transport frame 4 is rotatably connected. The transport frame 4 is provided with a clamping seat 5 and a support plate 6 relative to each other, the clamping seat 5 being rotatably connected to the transport frame 4, the support plate 6 being slidably connected to the transport frame 4, and the transport frame 4 being provided with a control component 7 for synchronously controlling the clamping seat 5 and the support plate 6. When the ALC wall panel needs to be transported, the control component 7 synchronously controls the clamping seat 5 and the support plate 6, so that the clamping seat 5 clamps the ALC wall panel and the support plate 6 supports the ALC wall panel, thereby providing double position limiting for the ALC wall panel, reducing the possibility of deviation during the movement of the ALC wall panel, and thereby improving the stability of the installation device when moving the ALC wall panel and subsequently installing the ALC wall panel.
[0027] Reference Figure 1 and Figure 3The bracket 2 is rotatably connected to the mobile vehicle 1. The mobile vehicle 1 is provided with a driving hydraulic cylinder 11. One end of the driving hydraulic cylinder 11 is rotatably connected to the mobile vehicle 1, and the other end is rotatably connected to the bracket 2. The mobile vehicle 1 is configured as an AGV, and the clamping base 5, the support plate 6, and the control assembly 7 are each configured in two groups.
[0028] A support shaft 41 is fixed to the transport frame 4, and a drive space 31 is defined in the mobile frame 3. The support shaft 41 is rotatably connected to the mobile frame 3 and extends into the drive space 31. A worm gear 411 is coaxially fixed to one end of the support shaft 41 located in the drive space 31. A worm 311 is rotatably connected to the drive space 31, and the worm 311 meshes with the turbine. A first motor 32 is fixed to the mobile frame 3, and the output end of the first motor 32 extends into the drive space 31 and is coaxially fixed to the worm 311.
[0029] Reference Figure 1 The bracket 2 is rotatably connected to a screw rod 21, which passes through the mobile frame 3 and is threadedly connected to the mobile frame 3. A guide rod 22 is fixed to the bracket 2, which passes through the mobile frame 3 and is slidably connected to the guide rod 22. A second motor 23 is fixed to the bracket 2, and the output end of the second motor 23 is coaxially fixed to the screw rod 21.
[0030] The second motor 23 rotates the screw 21. Guided and limited by the guide rod 22, the screw 21 moves the mobile frame 3, which in turn drives the transport frame 4 to a desired position. The first motor 32 rotates the worm 311, which in turn rotates the worm gear 411 and the support shaft 41. The support shaft 41 then rotates the transport frame 4 to adjust the angle of the transport frame 4, allowing the ALC wall panels to be tilted to suit construction requirements, facilitating subsequent installation.
[0031] Reference Figure 2 The control assembly 7 includes a bidirectional hydraulic cylinder 71, a first control member 72, and a second control member 73. The bidirectional hydraulic cylinder 71 is fixed to the transport frame 4. One end of the first control member 72 is connected to one output end of the bidirectional hydraulic cylinder 71, and the other end is connected to the clamping seat 5. One end of the second control member 73 is connected to the other output end of the bidirectional hydraulic cylinder 71, and the other end is connected to the support plate 6.
[0032] Reference Figure 2 The first control member 72 includes a control rod 721 and a guide plate 722. One end of the control rod 721 is fixed to one of the output ends of the bidirectional hydraulic cylinder 71, and the other end is rotatably connected to the guide plate 722. The clamping seat 5 is provided with a guide groove 51, and the guide plate 722 is slidably connected to the guide groove 51. The guide plate 722 is configured in a dovetail shape, and the cross-section of the guide groove 51 is configured in a dovetail shape.
[0033] Reference Figure 2 The second control member 73 includes a first rack 731, a gear 732, and a second rack 733. The first rack 731 is fixed to the other output end of the bidirectional hydraulic cylinder 71. The transport frame 4 defines a control chamber 42. The gear 732 is rotatably connected to the control chamber 42. The first rack 731 extends into the control chamber 42 and meshes with the gear 732. The transport frame 4 defines a movable groove 43 connected to the control chamber 42. A movable plate 61 is fixed to the support plate 6 and slidably connected to the movable groove 43. The second rack 733 is slidably connected to the movable groove 43 and fixed to the movable plate 61. The second rack 733 extends into the control chamber 42 and meshes with the gear 732.
[0034] When the ALC wall panel needs to be clamped, one end of the bidirectional hydraulic cylinder 71 drives the control rod 721 to move. The control rod 721 drives the guide plate 722 to move along the guide groove 51. The guide plate 722 then rotates the clamping base 5, causing the clamping base 5 to clamp the ALC wall panel. The other end of the bidirectional hydraulic cylinder 71 drives the first rack 731 to move. The first rack 731 rotates the gear 732, which in turn drives the second rack 733 to move. The second rack 733 sequentially drives the moving plate 61 and the support plate 6 to move, allowing the support plate 6 to support the ALC wall panel. This achieves dual position restraint for the ALC wall panel, reducing the possibility of deviation during movement and improving the stability of the installation equipment during both movement and subsequent installation of the ALC wall panel.
[0035] Reference Figure 2 To enhance the clamping base 5's ability to retain the ALC wall panel, a clamping plate 8 is rotatably connected to the clamping base 5. A friction-enhancing plate 9, equipped with several friction-enhancing protrusions 91, is positioned on the side of the clamping plate 8 closest to the transport frame 4. The rotatable clamping plate 8 facilitates adaption to different rotation angles of the clamping base 5, allowing the clamping plate 8 and clamping base 5 to more stably retain the ALC wall panel. Furthermore, the friction-enhancing plate 9 and protrusions 91 increase the friction between the clamping plate 8 and the ALC wall panel, further enhancing the clamping base 5's ability to retain the ALC wall panel.
[0036] Reference Figure 4 and Figure 5 The friction-enhancing plate 9 is secured to a connecting plate 92, which has a connecting protrusion 921 fixed thereto. The clamping plate 8 is provided with a connecting groove 81, into which the connecting protrusion 921 is positioned. When the friction-enhancing plate 9 is to be installed, the worker presses the friction-enhancing plate 9 against the clamping plate 8, causing the connecting plate 92 to undergo slight elastic deformation. When the connecting protrusion 921 is aligned with the connecting groove 81, it snaps into place, and the friction-enhancing plate 9 is affixed to the clamping plate 8, facilitating installation of the friction-enhancing plate 9.
[0037] The implementation principle of an automatic installation device for ALC wall panels in an embodiment of the present application is as follows: during the transportation of the ALC wall panels, the clamping seat 5 clamps the ALC wall panels, and the support plate 6 supports the ALC wall panels, providing double positioning for the ALC wall panels, making it less likely that the ALC wall panels will deviate during transportation, thereby improving the stability of the installation equipment when transporting the ALC wall panels and subsequently installing the ALC wall panels.
[0038] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. An automatic installation device for ALC wall panels, characterized by: The invention comprises a mobile vehicle (1), wherein the mobile vehicle (1) is provided with a bracket (2), a mobile frame (3) is slidably connected to the bracket (2), a transport frame (4) is rotatably connected to the side of the mobile frame (3) facing away from the bracket (2), and the transport frame (4) is provided with a relative clamping seat (5) and a support plate (6), the clamping seat (5) is rotatably connected to the transport frame (4), the support plate (6) is slidably connected to the transport frame (4), and the transport frame (4) is provided with a control component (7) for synchronously controlling the clamping seat (5) and the support plate (6).
2. The ALC wall panel automatic installation device according to claim 1, characterized in that: The control assembly (7) comprises a bidirectional hydraulic cylinder (71), a first control member (72) and a second control member (73); the bidirectional hydraulic cylinder (71) is arranged on the transport frame (4); the first control member (72) is arranged on one output end of the bidirectional hydraulic cylinder (71); one end of the first control member (72) away from the bidirectional hydraulic cylinder (71) is connected to the clamping seat (5); the second control member (73) is arranged on the other output end of the bidirectional hydraulic cylinder (71); one end of the second control member (73) away from the bidirectional hydraulic cylinder (71) is connected to the support plate (6).
3. The automatic ALC wall panel installation device according to claim 2, characterized in that: The first control member (72) includes a control rod (721) and a guide plate (722). One end of the control rod (721) is connected to an output end of the bidirectional hydraulic cylinder (71), and the other end is slidably connected to the guide plate (722). A guide groove (51) is provided on the clamping seat (5), and the guide plate (722) is slidably connected to the guide groove (51).
4. The ALC wall panel automatic installation device according to claim 2, characterized in that: The second control member (73) includes a first rack (731), a gear (732) and a second rack (733); the first rack (731) is connected to an output end of the bidirectional hydraulic cylinder (71); the gear (732) is rotatably connected to the transport frame (4); the second rack (733) is arranged on the support plate (6); and the first rack (731) and the second rack (733) are both engaged with the gear (732).
5. The ALC wall panel automatic installation device according to claim 1, characterized in that: A clamping plate (8) is rotatably connected to the clamping seat (5).
6. The automatic ALC wall panel installation device according to claim 5, characterized in that: A friction-increasing plate (9) is provided on one side of the clamping plate (8) close to the transport frame (4), and a plurality of friction-increasing protrusions (91) are provided on the friction-increasing plate (9).
7. The ALC wall panel automatic installation device according to claim 6, characterized in that: The friction-enhancing plate (9) is provided with a connecting plate (92), the connecting plate (92) is provided with a connecting protrusion (921), the clamping plate (8) is provided with a connecting groove (81), and the connecting protrusion (921) is arranged in the connecting groove (81).
8. The ALC wall panel automatic installation device according to claim 1, characterized in that: The bracket (2) is rotatably connected to the mobile vehicle (1), and the mobile vehicle (1) is provided with a driving hydraulic cylinder (11). One end of the driving hydraulic cylinder (11) is rotatably connected to the mobile vehicle (1), and the other end is rotatably connected to the bracket (2).
Citation Information
Cited By
Auxiliary mounting device for ALC wallboard
CN120844802A