Sludge drying and crushing treatment device

Abstract

The utility model relates to the technical field of sludge drying and crushing, in particular to a sludge drying and crushing treatment device which comprises a base and further comprises a controller, a drying mechanism, a cutting mechanism and a crushing mechanism, the drying mechanism comprises an air heater, a plurality of conveying assemblies and a plurality of sealing covers, and the cutting mechanism is arranged beside a plurality of placing grooves. The cutting mechanism comprises a cutter and a driving assembly, the driving assembly is arranged at the top of the base, the cutter is arranged beside the multiple containing grooves in a sliding mode through two guide rails, the smashing mechanism comprises a rolling assembly and multiple material cavities, the rolling assembly is inserted into the multiple material cavities, and the air heater, the driving assembly and the rolling assembly are electrically connected with the controller. The drying and crushing treatment device disclosed by the utility model can be used for synchronously drying sludge with different water contents, meanwhile, the drying and curing degrees of the sludge with different water contents can be conveniently controlled, and subsequent cutting and crushing are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of sludge drying and crushing, in particular to a sludge drying and crushing processing device. Background Art

[0002] The heavy metal content in sludge needs to be monitored during routine monitoring of sewage treatment plants. At the same time, the nitrogen and phosphorus content in sludge in rivers where sewage is discharged also needs to be monitored regularly.

[0003] The existing sludge drying and crushing technology has the following shortcomings:

[0004] 1. It is inconvenient to seal the sludge during drying, and dust can easily enter the sludge, which can easily affect the monitored values after the sludge is dried and solidified.

[0005] 2. It is inconvenient to dry sludge with different moisture contents simultaneously, and it is inconvenient to control the degree of drying.

[0006] 3. It is impossible to simultaneously cut and crush the sludge with different moisture contents after drying and solidification, which reduces the sludge treatment efficiency. Utility Model Content

[0007] The purpose of the utility model is to provide a sludge drying and crushing processing device.

[0008] To achieve this purpose, the present invention adopts the following technical solutions:

[0009] A sludge drying and crushing processing device is provided, comprising a base, wherein the base is arranged horizontally;

[0010] It also includes a controller, a drying mechanism, a cutting mechanism and a crushing mechanism;

[0011] The drying mechanism is arranged on the top of the base, and includes a hot air blower, a plurality of conveying components and a plurality of sealing covers. The top of the base is provided with a plurality of placement slots at equal intervals through a plurality of supporting legs. The hot air blower is arranged on the top of the base, and each sealing cover is sleeved on the top of a placement slot. The plurality of conveying components are fixedly arranged between the hot air blower and the plurality of sealing covers.

[0012] The cutting mechanism is arranged beside the plurality of placement slots. The cutting mechanism includes a cutter and a drive assembly. The drive assembly is arranged on the top of the base. The cutter slides beside the plurality of placement slots through two guide rails.

[0013] The crushing mechanism is located on the top of the base. The crushing mechanism includes a rolling assembly and several material chambers. The several material chambers are fixed on the top of the base through two support plates and several connecting plates. The rolling assembly is inserted into the several material chambers. The hot air blower, drive assembly and rolling assembly are all electrically connected to the controller.

[0014] Preferably, the conveying assembly includes a circulation pipe, several conveying hoses, several dispersion pipes and several air guide covers. The circulation pipe is fixed on the output end of the hot air blower, the top of each sealing cover is provided with an air inlet, each air guide cover is fixed on the top of an air inlet, each dispersion pipe is fixed on the top of an air guide cover, and each conveying hose is fixed between the top of the circulation pipe and a dispersion pipe.

[0015] Preferably, a plurality of drainage holes are evenly spaced inside each placement trough, and an ultrafiltration membrane is laid on the inner bottom of each placement trough.

[0016] Preferably, two first cylinders are fixed on the top of the base, two lifting plates are fixed on the top of several sealing covers, two push plates are fixed between the two lifting plates, the output end of each first cylinder is fixedly connected to the bottom of a push plate, and each first cylinder is electrically connected to the controller.

[0017] Preferably, the rolling assembly includes a motor, a rotating shaft and several rolling rollers. The rotating shaft is rotatably arranged between two support plates. Each rolling roller is fixed on the rotating shaft. The motor is fixed on the outer wall of one of the support plates. Its output end is fixedly connected to one end of the rotating shaft. The motor is electrically connected to the controller.

[0018] Preferably, the drive assembly includes two second cylinders and two pulling blocks, the two second cylinders are fixed on the top of the base, each pulling block is fixed between one end of the top of the cutter and the output end of a second cylinder, and each second cylinder is electrically connected to the controller.

[0019] Preferably, a first electric push rod is fixed on the outer wall of one end of one of the supporting legs, and several insertion rods are fixed on its output end through the first push rod, and one end of each insertion rod away from the first push rod is plugged into one end of a placement slot, and each placement slot is provided with a push-out port at the end away from the insertion rod, and each push-out port is fitted with a strip baffle, and the top of each placement slot has a through slot for the strip baffle to pass through, and two slide rails are fixed to the bottom of each through slot, and each strip baffle is slidably connected to the two slide rails, and a connecting rod is fixed to the bottom of each strip baffle, and a second push rod is fixed to the bottom of several connecting rods, and a second electric push rod is fixed to the outer wall of the other end of one of the supporting legs, and its output end is fixedly connected to the bottom of the second push rod, and the first electric push rod and the second electric push rod are both electrically connected to the controller.

[0020] Preferably, each placement slot is provided with an angled angle at one end away from the first electric push rod, a feeding slide is fixedly provided between each angled angle and the top of a material cavity, an arc-shaped discharge port is provided at the bottom of each material cavity, and an arc-shaped baffle is inserted between several arc-shaped discharge ports, one end of the arc-shaped baffle is plugged into one of the support plates, and the other end of the arc-shaped baffle passes through the other support plate.

[0021] Beneficial effects of the utility model:

[0022] 1. The utility model is capable of drying sludge with different moisture contents simultaneously by designing a drying mechanism, namely a hot air blower, several conveying components and several sealing covers. Since the time required for drying and solidifying sludge with different moisture contents is different, the sealing cover is made of high-temperature resistant glass material, which allows for quick observation after the sludge is dried, thereby facilitating the synchronous drying of sludge with different moisture contents. By designing a solenoid valve on the outer wall of each dispersion pipe, when the sealing cover finds that the sludge in a covered placement tank is dried and solidified, the solenoid valve on the dispersion pipe connected to the sealing cover is immediately closed to prevent continued delivery of hot air from affecting the drying effect, thereby facilitating control of the drying and solidification degree of sludge with different moisture contents and facilitating subsequent cutting.

[0023] 2. The utility model is designed with several sealing covers to prevent dust from entering the sludge during the drying process, which can easily affect the detection value after the sludge is dried and solidified, which is beneficial to improving the drying quality and further improving the subsequent detection accuracy of the sludge.

[0024] 3. The utility model designs placement troughs, and a number of drain holes are arranged at equal intervals inside each placement trough. An ultrafiltration membrane is laid on the inner bottom of each placement trough. When hot air is blown on the sludge, the hot air dries the moisture in the sludge, and the moisture passes through the ultrafiltration membrane and flows out from the several drain holes to the outside of the placement trough. The ultrafiltration membrane facilitates the outflow of moisture and can prevent the sludge from falling into the drain holes and affecting the solidification and molding effect, thereby facilitating subsequent cutting.

[0025] 4. The utility model is designed with a first electric push rod, a first push rod, an insert rod, a strip baffle, a connecting rod, a second push rod, a second electric push rod, an angled plate and a feeding slide. After drying and solidifying sludge with various moisture contents, the sludge can be automatically pushed out and cut off at a quarter of its own length, thereby achieving synchronous cutting. The sludge is then transported to the inside of several material chambers through several feeding slides. The crushing assembly is activated by the controller to achieve synchronous crushing of multiple excised block solidified sludges, without the need to cut and crush them one by one, thereby improving the drying and crushing effect of the sludge, facilitating and quickly carrying out detection work, and improving detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings in the embodiments of the present invention.

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0028] Figure 2 for Figure 1 A magnified view of point A in the figure;

[0029] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model without the drying mechanism;

[0030] Figure 4 This is a three-dimensional exploded schematic diagram of one ultrafiltration membrane and one placement tank of the present invention;

[0031] Figure 5 This is a schematic cross-sectional view of one of the placement slots of the present invention;

[0032] Figure 6 for Figure 5 Enlarged view of point B in FIG.

[0033] Figure 7 This is a planar cross-sectional view of one of the material chambers of the present invention

[0034] In the figure: hot air blower 1, conveying component 2, sealing cover 3, placement groove 4, cutter 5, drive component 6, rolling component 7, material chamber 8, circulation pipe 9, conveying hose 10, dispersion pipe 11, air guide cover 12, drain hole 13, ultrafiltration membrane 14, first cylinder 15, lifting plate 16, push plate 17, motor 18, rotating shaft 19, rolling roller 20, second cylinder 21, pulling block 22, first electric push rod 23, first push rod 24, insert rod 25, strip baffle 26, connecting rod 27, second push rod 28, second electric push rod 29, bevel 30, feeding slide 31, arc baffle 32. DETAILED DESCRIPTION

[0035] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0036] Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product.

[0037] Reference Figures 1 to 7 As shown, the sludge drying and crushing processing device includes a base, which is horizontally arranged;

[0038] It also includes a controller, a drying mechanism, a cutting mechanism and a crushing mechanism;

[0039] The drying mechanism is located at the top of the base. The drying mechanism includes a hot air blower 1, several conveying components 2 and several sealing covers 3. The top of the base is provided with several placement slots 4 at equal intervals through several supporting legs. The hot air blower 1 is located at the top of the base. Each sealing cover 3 is sleeved on the top of a placement slot 4. The sealing cover 3 is made of high-temperature resistant glass material. After the sludge is dried, it is convenient to quickly observe it. Several conveying components 2 are fixed between the hot air blower 1 and the several sealing covers 3.

[0040] The cutting mechanism is arranged beside the plurality of placement slots 4. The cutting mechanism includes a cutter 5 and a drive assembly 6. The drive assembly 6 is arranged on the top of the base. The cutter 5 is slidably arranged beside the plurality of placement slots 4 through two guide rails.

[0041] The crushing mechanism is arranged at the top of the base. The crushing mechanism includes a crushing assembly 7 and several material chambers 8. The several material chambers 8 are fixed on the top of the base through two support plates and several connecting plates. The crushing assembly 7 is inserted into the several material chambers 8. The hot air blower 1, the driving assembly 6 and the crushing assembly 7 are all electrically connected to the controller.

[0042] Reference Figures 1 to 7 As shown, the conveying assembly 2 includes a circulation pipe 9, several conveying hoses 10, several dispersion pipes 11 and several air guide covers 12. The circulation pipe 9 is fixedly arranged on the output end of the hot air blower 1. The top of each sealing cover 3 is provided with an air inlet, each air guide cover 12 is fixedly arranged on the top of an air inlet, each dispersion pipe 11 is fixedly arranged on the top of an air guide cover 12, and each conveying hose 10 is fixedly arranged between the top of the circulation pipe 9 and a dispersion pipe 11. When several sealing covers 3 cover several discharge troughs, the hot air blower 1 is started by the controller, so that the hot air passes through the circulation pipe 9, several conveying hoses 10, several dispersion pipes 11 and several air guide covers 12 in turn into the interior of several sealing covers 3, blowing hot air to the sludge.

[0043] Reference Figures 1 to 7 As shown, a number of drain holes 13 are evenly spaced inside each placement trough 4, and an ultrafiltration membrane 14 is laid on the inner bottom of each placement trough 4. When hot air is blown on the sludge, the hot air dries the moisture in the sludge, and the moisture passes through the ultrafiltration membrane 14 and flows out from the several drain holes 13 to the outside of the placement trough 4. The ultrafiltration membrane 14 facilitates the outflow of moisture and prevents the sludge from falling into the drain holes 13. It should be noted that a solenoid valve is fixed on the outer wall of the upper half of each dispersion pipe 11. When the sealing cover 3 finds that the sludge in a placement trough 4 covered by the sealing cover 3 is dried and solidified, the solenoid valve on the dispersion pipe 11 connected to the sealing cover 3 is immediately closed to prevent the continued delivery of hot air from affecting the drying effect and causing inaccurate subsequent sludge monitoring.

[0044] Reference Figures 1 to 7As shown, two first cylinders 15 are fixedly provided on the top of the base, two lifting plates 16 are fixedly provided on the top of several sealing covers 3, and two push plates 17 are fixedly provided between the two lifting plates 16. The output end of each first cylinder 15 is fixedly connected to the bottom of a push plate 17, and each first cylinder 15 is electrically connected to the controller. When the sludge drying and crushing work is carried out, first, sludge with different moisture contents is taken and placed into several placement tanks 4 respectively, and the placement tanks 4 are filled, and the sampling weight is 1 kg. Then the two first cylinders 15 are started by the controller, so that their output ends drive the two push plates 17 to descend. Since the two lifting plates 16 are fixedly connected to several sealing covers 3, the two lifting plates 16 are fixedly connected to the two push plates 17, the output end of each first cylinder 15 is fixedly connected to the bottom of a push plate 17, and then the three sealing covers 3 are driven to descend until each sealing cover 3 covers a discharge trough, which can effectively prevent dust from entering the sludge during drying and affecting the sludge monitoring work after drying.

[0045] Reference Figures 1 to 7 As shown, the crushing assembly 7 includes a motor 18, a rotating shaft 19 and several crushing rollers 20. The rotating shaft 19 is rotatably arranged between two support plates. Each crushing roller 20 is fixed on the rotating shaft 19. The motor 18 is fixed on the outer wall of one of the support plates, and its output end is fixedly connected to one end of the rotating shaft 19. The motor 18 is electrically connected to the controller. When the block parts cut from a variety of dried and solidified sludges fall from the feeding chute 31 into the interior of several material cavities 8, the motor 18 is started by the controller, thereby driving the several crushing rollers 20 to rotate inside the several material cavities 8 through the rotating shaft 19, crushing the fallen block sludge to achieve crushing.

[0046] Reference Figures 1 to 7 As shown, the driving assembly 6 includes two second cylinders 21 and two pulling blocks 22. The two second cylinders 21 are fixed on the top of the base, and each pulling block 22 is fixed between one end of the top of the cutter 5 and the output end of a second cylinder 21. Each second cylinder 21 is electrically connected to the controller. When a quarter of the length of several dried and solidified sludges is pushed out from the push-out port to the bottom of the cutter 5, the two second cylinders 21 are started by the controller to shrink their output ends, thereby driving the cutter 5 to slide down between the two guide rails through the two pulling blocks 22 to cut a quarter of the several dried and solidified sludges.

[0047] Reference Figures 1 to 7As shown, a first electric push rod 23 is fixed on the outer wall of one end of one of the supporting legs, and a plurality of plug rods 25 are fixed on its output end through a first push rod 24, and an end of each plug rod 25 away from the first push rod 24 is plugged into one end of a placement slot 4, and an end of each placement slot 4 away from the plug rod 25 is provided with a push-out port, and a strip baffle 26 is fitted on each push-out port, and the top of each placement slot 4 is provided with a through slot for the strip baffle 26 to pass through, and two slide rails are fixed to the bottom of each through slot, and each strip baffle 26 is slidably connected to the two slide rails, and a connecting rod 27 is fixed to the bottom of each strip baffle 26, and a second push rod 28 is fixed to the bottom of a plurality of connecting rods 27, and a second electric push rod 29 is fixed to the outer wall of the other end of one of the supporting legs, and its output end is fixedly connected to the bottom of the second push rod 28, and the first electric push rod 23 and the second electric push rod 29 are both electrically connected to the controller. When a plurality of placement slots 4 are placed, After the sludge inside is dried and solidified, the output ends of the two first cylinders 15 are extended through the controller, thereby driving the several sealing covers 3 to rise through the two push plates 17 and the two lifting plates 16, so that the strip baffles 26 are not blocked by the sealing covers 3, and then the second electric push rod 29 is started by the controller to retract its output end, thereby driving the several strip baffles 26 through the several through slots and sliding down to the inside of the six slide rails through the second push rod 28 and the several connecting rods 27, and then the first electric push rod 23 is started by the controller to make its output end extend toward one end close to the placement groove 4, thereby driving the first push rod 24 and the several insertion rods 25 through its output end to push the dried and solidified sludge in the several placement grooves 4 toward the push-out port, and the pushing stroke is a quarter of the length of the placement groove 4. Since the sludge initially fills the placement groove 4, a quarter of the length of the several dried and solidified sludge is pushed out from the push-out port to the bottom of the cutter 5.

[0048] Reference Figures 1 to 7 As shown, each placement slot 4 is provided with an angled angle 30 at one end away from the first electric push rod 23, and a feeding chute 31 is fixedly provided between each angled angle 30 and the top of a material chamber 8. The bottom of each material chamber 8 is provided with an arc-shaped discharge port, and an arc-shaped baffle 32 is inserted between several arc-shaped discharge ports. One end of the arc-shaped baffle 32 is inserted into one of the support plates, and the other end of the arc-shaped baffle 32 passes through the other support plate. After a quarter of several dried and solidified sludges are cut off, under the action of the angled angle 30, the cut block parts fall from the feeding chute 31 into the interior of several material chambers 8. After crushing, the arc-shaped baffle 32 is pulled out from between the two support plates, so that several arc-shaped discharge ports are opened. The monitoring personnel can use a container to receive the crushed sludge falling from the three arc-shaped discharge ports, which is convenient for subsequent detection.

Claims

1. A sludge drying and crushing device, comprising a base, which is arranged horizontally and is characterized by: It also includes a controller, a drying mechanism, a cutting mechanism and a crushing mechanism; The drying mechanism is arranged on the top of the base, and includes a hot air blower (1), a plurality of conveying components (2) and a plurality of sealing covers (3). The top of the base is provided with a plurality of placement slots (4) at equal intervals through a plurality of supporting legs. The hot air blower (1) is arranged on the top of the base, and each sealing cover (3) is sleeved on the top of a placement slot (4). The plurality of conveying components (2) are fixedly arranged between the hot air blower (1) and the plurality of sealing covers (3). The cutting mechanism is arranged beside the plurality of placement slots (4), and the cutting mechanism includes a cutter (5) and a drive assembly (6). The drive assembly (6) is arranged on the top of the base, and the cutter (5) is slidably arranged beside the plurality of placement slots (4) via two guide rails. The crushing mechanism is arranged on the top of the base, and the crushing mechanism includes a crushing assembly (7) and a plurality of material chambers (8). The plurality of material chambers (8) are fixed on the top of the base through two support plates and a plurality of connecting plates. The crushing assembly (7) is inserted into the plurality of material chambers (8). The hot air blower (1), the driving assembly (6) and the crushing assembly (7) are all electrically connected to the controller.

2. The sludge drying and crushing device according to claim 1, characterized in that: The conveying assembly (2) includes a circulation pipe (9), a plurality of conveying hoses (10), a plurality of dispersion pipes (11) and a plurality of air guide covers (12). The circulation pipe (9) is fixedly arranged on the output end of the hot air blower (1). The top of each sealing cover (3) is provided with an air inlet. Each air guide cover (12) is fixedly arranged on the top of an air inlet. Each dispersion pipe (11) is fixedly arranged on the top of an air guide cover (12). Each conveying hose (10) is fixedly arranged between the top of the circulation pipe (9) and a dispersion pipe (11).

3. The sludge drying and crushing device according to claim 2, characterized in that: A plurality of drainage holes (13) are evenly spaced inside each placement trough (4), and an ultrafiltration membrane (14) is laid on the inner bottom of each placement trough (4).

4. The sludge drying and crushing device according to claim 3, characterized in that: Two first cylinders (15) are fixedly provided on the top of the base, two lifting plates (16) are fixedly provided on the top of the plurality of sealing covers (3), two push plates (17) are fixedly provided between the two lifting plates (16), the output end of each first cylinder (15) is fixedly connected to the bottom of a push plate (17), and each first cylinder (15) is electrically connected to the controller.

5. The sludge drying and crushing device according to claim 4, characterized in that: The rolling assembly (7) includes a motor (18), a rotating shaft (19) and a plurality of rolling rollers (20). The rotating shaft (19) is rotatably arranged between two support plates. Each rolling roller (20) is fixed on the rotating shaft (19). The motor (18) is fixed on the outer wall of one of the support plates, and its output end is fixedly connected to one end of the rotating shaft (19). The motor (18) is electrically connected to the controller.

6. The sludge drying and crushing device according to claim 5, characterized in that: The driving assembly (6) includes two second cylinders (21) and two pulling blocks (22). The two second cylinders (21) are fixed on the top of the base. Each pulling block (22) is fixed between one end of the top of the cutter (5) and the output end of a second cylinder (21). Each second cylinder (21) is electrically connected to the controller.

7. The sludge drying and crushing device according to claim 6, characterized in that: A first electric push rod (23) is fixed on the outer wall of one end of one of the supporting legs, and a plurality of plug rods (25) are fixed on the output end thereof through the first push rod (24), and an end of each plug rod (25) away from the first push rod (24) is plugged into an end of a placement slot (4), and an end of each placement slot (4) away from the plug rod (25) is provided with a push-out port, and a strip baffle (26) is fitted on each push-out port, and a through slot for the strip baffle (26) to pass through is provided at the top of each placement slot (4). Two slide rails are fixed at the bottom of each through slot, each strip baffle (26) is slidably connected to the two slide rails, a connecting rod (27) is fixed at the bottom of each strip baffle (26), a second push rod (28) is fixed at the bottom of several connecting rods (27), a second electric push rod (29) is fixed on the outer wall of the other end of one of the supporting legs, and its output end is fixedly connected to the bottom of the second push rod (28), and the first electric push rod (23) and the second electric push rod (29) are both electrically connected to the controller.

8. The sludge drying and crushing device according to claim 7, characterized in that: Each placement slot (4) is provided with an angled angle (30) at one end away from the first electric push rod (23), a feeding slideway (31) is fixedly provided between each angled angle (30) and the top of a material cavity (8), and each material cavity (8) is provided with an arc-shaped discharge port at the bottom, and an arc-shaped baffle (32) is inserted between the plurality of arc-shaped discharge ports, one end of the arc-shaped baffle (32) is plugged into one of the support plates, and the other end of the arc-shaped baffle (32) passes through the other support plate.

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