Automatic pin inserting CCD (Charge Coupled Device) detection device for multi-pin die-covering product
By designing an automatic pin CCD detection device, automatic pin detection of multiple pin sets of beer products is realized, solving the problem of time-consuming and labor-intensive manual operation and improving production efficiency.
Patent Information
- Application Number
- CN202422562791.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, the pin assembly process of multiple pin sets of beer products relies on manual operations, which leads to a long and labor-intensive and lacks automated CCD detection, which affects processing efficiency.
An automatic pin CCD detection device is designed, including a carrier frame, feeding track, pin module, material breaking module, detection module and material discharge module. Automatic material breaking, detection and transportation is realized through driving devices such as cylinders and motors, and automated inspection is carried out in conjunction with a CCD camera.
Automatic pin detection of multiple pin sets of beer products has been realized, processing efficiency has been improved, the problem of time-consuming and labor-intensive manual operation has been solved, and the overall production efficiency has been improved.
Smart Images

Figure CN223192317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pin detection, in particular to an automatic pin CCD detection device for multi-pin nested products. Background Art
[0002] Double-molding is a special plastic molding process that is similar to double-molding, but has significant differences. It involves molding a certain plastic raw material in a primary mold, then removing the molded part and placing it in a secondary mold to inject the same or another plastic material again. More complex processes can involve multiple moldings to achieve the desired appearance and craftsmanship of the plastic product.
[0003] Among them, for the pin-mounted products, the pin assembly is mainly achieved manually using a riveting machine, and the pin material strips need to be manually bent, the pin material strips need to be manually bent, and CCD inspection needs to be manually performed, which makes the overall process time-consuming and more laborious.
[0004] Therefore, the utility model provides an automatic pin insertion CCD detection device for multi-pin nested beer products to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic pin insertion CCD detection device for multi-pin nested beer products, which solves the above problems.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic pin insertion CCD detection device for multi-pin beer products, comprising a carrying frame, one end of the top of the carrying frame is fixedly connected to an extension plate, the top of the extension plate is fixedly connected to a feed conveyor and two feed tracks, a feeding bracket is fixedly connected between the two feed tracks, the top of the feeding bracket is rotatably connected to a support shaft, the outer side of the support shaft is fixedly connected to two pin feeding turntables, both sides of one end of the feeding bracket are fixedly connected to a transmission motor, the output end of the transmission motor is fixedly connected to a transmission shaft, a pin insertion module is provided at the top of the carrying frame and at the tail of the feed conveyor, and a material breaking module A, a material breaking module B, a detection module and a material discharge module are sequentially provided on the top of the carrying frame from one end to the other.
[0007] Preferably, the pin module includes a support seat, a staggered cylinder A, a displacement push plate and a straight vibration feeder. The tail end of the feed conveyor is fixedly connected to the staggered cylinder A, the output end of the staggered cylinder A is fixedly connected to the displacement push plate, the top of the extension plate is fixedly connected to the straight vibration feeder near the tail end of the feed conveyor, the top of the extension plate is fixedly connected to the side of the straight vibration feeder near the straight vibration feeder, the one side of the pusher is slidably connected to the displacement seat, the top of the pusher is fixedly connected to the right-moving cylinder, and The output end of the right-moving cylinder is fixedly connected to the displacement seat, one side of the displacement seat is fixedly connected to the pushing cylinder A, the output end of the pushing cylinder A is fixedly connected to a carrying plate, the bottom end of the carrying plate is fixedly connected to a plurality of guide seats, the top of the extension plate is fixedly connected to two pin racks on the other side close to the straight vibration feeder, the tops of the two pin racks are fixedly connected to the pin cylinders, the output end of the pin cylinder is fixedly connected to the guide plate, and a pin avoidance channel is provided on one side of the top of the pin rack.
[0008] Preferably, the pin module also includes an adjusting cylinder A, a fixed cutting plate, a movable cutting plate and a cutting cylinder A, the bottom end of the extension plate is fixedly connected to the adjusting cylinder A, the output end of the adjusting cylinder A is fixedly connected to the fixed cutting plate, one side of the fixed cutting plate is rotatably connected to the movable cutting plate, the bottom of one end of the movable cutting plate is fixedly connected to the cutting cylinder A, and the output end of the cutting cylinder A is slidably connected to the movable cutting plate, the top of the extension plate close to the supporting frame is fixedly connected to the assembly seat, the assembly seat is fixedly connected to the breaking plate through a power mechanism, the top of one end of the breaking plate is slidably connected to the operating block, the middle of the breaking plate is provided with a guide groove, and the bottom end of the operating block is also slidably connected to the inside of the guide groove, one end of the top of the assembly seat is fixedly connected to the breaking cylinder, and the output end of the breaking cylinder is also fixedly connected to the breaking plate.
[0009] Preferably, the material breaking module A includes a shaping conveyor, a positioning cylinder, an offset cylinder B, an offset push plate, a pushing cylinder B and a pushing plate. The top of the supporting frame is fixedly connected to the shaping conveyor at one end close to the straight vibration feeder, and the tail end of the straight vibration feeder is fixedly connected to the positioning cylinder. One side of the positioning cylinder is longitudinally fixedly connected to the offset cylinder B, and the output end of the offset cylinder B is fixedly connected to the offset push plate. The end of the positioning cylinder away from the offset cylinder B is laterally fixedly connected to the pushing cylinder B, and the output end of the pushing cylinder B is fixedly connected to the pushing plate, and the pushing plate is flush with the shaping conveyor. The top of the supporting frame is fixedly connected to the cutting seat near the positioning cylinder, and the top of the cutting seat is fixedly connected to the cutting cylinder B. The output end of the cutting cylinder B is equipped with a pneumatic cutter.
[0010] The top of described supporting ram is fixedly provided with the adjusting screw mandrel and the adjusting screw mandrel is installed in the adjusting screw mandrel seat, and the adjusting screw mandrel is installed in the adjusting screw mandrel seat.
[0011] Preferably, the detection module includes a stabilizing seat, a CCD camera, a defective product cylinder, a defective product push block and a defective product conveying pipe. The top of the supporting frame is fixedly connected to the stabilizing seat, and the top of the supporting frame and the top of the stabilizing seat are both fixedly connected to the CCD camera. The two CCD cameras are respectively used to detect the side and top surfaces of the product. The top of the supporting frame is also fixedly connected to two defective product cylinders, and the two defective product cylinders are respectively located on both sides of the stabilizing seat. The output ends of the two defective product cylinders are fixedly connected to defective product push blocks. The position of the top of the supporting frame corresponding to the defective product push block is fixedly connected to the defective product conveying pipe. The top of the inner side of the supporting frame is fixedly connected to a material receiving box, and the defective product conveying pipe is connected to the material receiving box.
[0012] Preferably, the discharge module includes a turning frame, a turning motor, a pneumatic clamp A, a feeding frame, a feeding conveyor and a feeding cylinder. The end of the top of the supporting frame away from the extension plate is fixedly connected to the turning frame, the top of the turning frame is fixedly connected to the turning motor, the output end of the turning motor is fixedly connected to the pneumatic clamp A, the end of the top of the supporting frame close to the turning frame is fixedly connected to the feeding frame, the top of the feeding frame is equipped with a feeding conveyor, the outer side of the conveyor belt of the feeding conveyor is fixedly connected to the feeding cylinder, the output end of the feeding cylinder is fixedly connected to the pneumatic clamp B, the top of the supporting frame The lifting of the ...
[0013] Preferably, a protective frame is fixedly connected to the top of the supporting frame, and a sliding door is provided on one side of the protective frame.
[0014] Preferably, one side of the pusher rack is fixedly connected to a linear slide rail, the side of the right-moving cylinder close to the pusher rack is fixedly connected to a linear slider, and the right-moving cylinder is connected to the outer side of the linear slide rail through the linear slider.
[0015] Preferably, a control panel and a CCD display screen are also included, and the pin module, the material breaking module A, the material breaking module B, the detection module and the material discharge module are all electrically connected to the control panel, and the CCD display screen is also electrically connected to the detection module.
[0016] Beneficial effects
[0017] The utility model provides an automatic pin insertion CCD detection device for multi-pin beer products. Compared with the existing technology, it has the following advantages:
[0018] The automatic pin insertion CCD detection device for multi-pin sleeve products can automatically break the pin insertion material strip, automatically break the pin needle material strip, automatically perform CCD inspection, and solve the flatness detection problem, greatly improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the utility model;
[0020] Figure 2It is a side view of the utility model;
[0021] Figure 3 This is a schematic diagram of the position of the pin module of the utility model;
[0022] Figure 4 This is a structural diagram of the pin module of the utility model;
[0023] Figure 5 This is a schematic diagram of the connection structure between the pin cylinder and the guide plate of the utility model;
[0024] Figure 6 This is a schematic diagram of the position structure of the regulating cylinder A of the utility model;
[0025] Figure 7 This is a schematic diagram of the connection structure between the breaking plate and the breaking cylinder of the utility model;
[0026] Figure 8 This is a schematic diagram of the connection structure of the positioning cylinder and the offset cylinder B of the utility model;
[0027] Figure 9 This is a schematic diagram of the connection structure between the cutting cylinder B and the pneumatic;
[0028] Figure 10 This is a schematic diagram of the assembly structure of the extrusion plate and the lower shaping plate of the utility model;
[0029] Figure 11 This is a schematic diagram of the connection structure of the defective product cylinder and the defective product push block of the utility model;
[0030] Figure 12 This is a schematic diagram of the connection structure between the flip motor and the pneumatic clamp A of the utility model;
[0031] Figure 13 It is a schematic diagram of the assembly structure of the utility model for placing the cylinder.
[0032] In the figure, 1, the load-bearing frame; 2, the extension plate; 3, the feeding conveyor; 4, the feeding track; 5, the supporting shaft; 6, the pin feeding turntable; 7, the transmission motor; 8, the transmission shaft; 9, the pin module; 10, the breaking module A; 11, the breaking module B; 12, the detection module; 13, the unloading module; 14, the support base; 15, the offset cylinder A; 16, the displacement push plate; 17, the direct vibration feeder; 18, the push rack; 19, the position Shifting seat; 20, right shifting cylinder; 21, pushing cylinder A; 22, carrying plate; 23, guide seat; 24, pin holder; 25, pin cylinder; 26, pushing plate; 27, adjusting cylinder A; 28, fixed cutting plate; 29, moving cutting plate; 30, cutting cylinder A; 31, assembly seat; 32, breaking plate; 33, working block; 34, guide groove; 35, breaking cylinder; 36, shaping conveyor; 37, positioning cylinder; 38 , offset cylinder B; 39, offset push plate; 40, push cylinder B; 41, push plate; 42, cutting seat; 43, cutting cylinder B; 44, pneumatic cutter; 45, shaping frame; 46, lower guide cylinder; 47, extrusion plate; 48, lower shaping plate; 49, upper guide cylinder; 50, upper shaping plate; 51, limit rail; 52, limit block; 53, limit cylinder; 54, stabilizing seat; 55, CCD camera; 56 , defective product cylinder; 57, defective product push block; 58, defective product conveying pipe; 59, flipping rack; 60, flipping motor; 61, pneumatic clamp A; 62, feeding rack; 63, feeding conveyor; 64, feeding cylinder; 65, pneumatic clamp B; 66, placement frame; 67, limit bearing seat; 68, plate supply rack; 69, supply conveyor; 70, placement seat; 71, placement cylinder; 72, stabilizing cylinder; 73, lower stabilizing plate. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] Example 1:
[0035] See also Figure 1-13, an automatic pin insertion CCD detection device for multi-pin beer products, including a carrying frame 1, one end of the top of the carrying frame 1 is fixedly connected to an extension plate 2, the top of the extension plate 2 is fixedly connected to a feeding conveyor 3 and two feeding tracks 4, a feeding bracket is fixedly connected between the two feeding tracks 4, the top of the feeding bracket is rotatably connected to a support shaft 5, the outer side of the support shaft 5 is fixedly connected to two pin feeding turntables 6, both sides of one end of the feeding bracket are fixedly connected to a transmission motor 7, the output end of the transmission motor 7 is fixedly connected to a transmission shaft 8, a pin insertion module 9 is provided at the top of the carrying frame 1 and at the tail end of the feeding conveyor 3, and a material breaking module A10, a material breaking module B11, a detection module 12 and a material discharge module 13 are sequentially provided on the top of the carrying frame 1 from one end to the other;
[0036] Specifically, a sensor for detecting pins is fixedly connected to one end of the feeding track 4 close to the pin feeding turntable 6;
[0037] In detail, the top of the supporting frame 1 is also provided with an air valve for supplying air to each cylinder;
[0038] In detail, the top of the supporting frame 1 is fixedly connected with a protective frame, and a sliding door is provided on one side of the protective frame. The setting of the protective frame can effectively protect the upper part of the supporting frame 1, and the setting of the sliding door can facilitate personnel operation;
[0039] Furthermore, a control panel and a CCD display screen are included. The pin insertion module 9, the material breaking module A10, the material breaking module B11, the detection module 12 and the material discharge module 13 are all electrically connected to the control panel. The CCD display screen is also electrically connected to the detection module 12. By using the setting of the control panel, the pin insertion module 9, the material breaking module A10, the material breaking module B11, the detection module 12 and the material discharge module 13 can be centrally controlled, and the measurement data of the detection module 12 can be fed back in conjunction with the CCD display screen.
[0040] The pin module 9 includes a support seat 14, a dislocation cylinder A15, a displacement push plate 16 and a straight vibration feeder 17. The tail end of the feeding conveyor 3 is fixedly connected to the dislocation cylinder A15, and the output end of the dislocation cylinder A15 is fixedly connected to the displacement push plate 16. The top of the extension plate 2 is fixedly connected to the straight vibration feeder 17 near the tail end of the feeding conveyor 3. The top of the extension plate 2 is fixedly connected to the side of the straight vibration feeder 17 near the top of the extension plate 2. The pusher rack 18 is slidably connected to a displacement seat 19 on one side. The top of the pusher rack 18 is fixedly connected to the right-moving cylinder 20, and The output end of the right-moving cylinder 20 is fixedly connected to the displacement seat 19, and a pushing cylinder A21 is fixedly connected to one side of the displacement seat 19. The output end of the pushing cylinder A21 is fixedly connected to a carrying plate 22, and a plurality of guide seats 23 are fixedly connected to the bottom end of the carrying plate 22. The top of the extension plate 2 is fixedly connected to the other side of the straight vibration feeder 17 with two pin racks 24. The tops of the two pin racks 24 are fixedly connected to pin cylinders 25, and the output end of the pin cylinders 25 is fixedly connected to a guide plate 26. A pin avoidance channel is provided on one side of the top of the pin rack 24.
[0041] Furthermore, a linear slide is fixedly connected to one side of the pusher rack 18, and a linear slider is fixedly connected to the side of the right-moving cylinder 20 close to the pusher rack 18, and the right-moving cylinder 20 is connected to the outer side of the linear slide through the linear slider. The coordinated arrangement of the linear slide and the linear slider can effectively guide the displacement of the right-moving cylinder 20, thereby preventing the right-moving cylinder 20 from sliding uncontrollably.
[0042] The pin module 9 also includes an adjusting cylinder A27, a fixed cutting plate 28, a movable cutting plate 29 and a cutting cylinder A30. The bottom end of the extension plate 2 is fixedly connected to the adjusting cylinder A27, the output end of the adjusting cylinder A27 is fixedly connected to the fixed cutting plate 28, one side of the fixed cutting plate 28 is rotatably connected to the movable cutting plate 29, the bottom of one end of the movable cutting plate 29 is fixedly connected to the cutting cylinder A30, and the output end of the cutting cylinder A30 is slidably connected to the movable cutting plate 29, and the extension plate 2 is fixedly connected to the adjusting cylinder A27. The top of the plate 2 is fixedly connected to one end of the supporting frame 1 with an assembly seat 31, and the assembly seat 31 is fixedly connected to a breaking plate 32 through a power mechanism. The top of one end of the breaking plate 32 is slidably connected to an operating block 33. A guide groove 34 is provided in the middle of the breaking plate 32, and the bottom end of the operating block 33 is also slidably connected to the inside of the guide groove 34. One end of the top of the assembly seat 31 is fixedly connected to a breaking cylinder 35, and the output end of the breaking cylinder 35 is also fixedly connected to the breaking plate 32;
[0043] Specifically, in this embodiment, the power mechanism includes a displacement cylinder and a displacement plate, the displacement cylinder is fixedly connected to the top of the assembly seat 31, the displacement plate is fixedly connected to the output end of the assembly seat 31, and the breaking plate 32 is fixedly connected to the top of the displacement plate;
[0044] The breaking module A10 includes a shaping conveyor 36, a positioning cylinder 37, a dislocation cylinder B38, a dislocation push plate 39, a pushing cylinder B40 and a pushing plate 41. The top of the supporting frame 1 is fixedly connected to the shaping conveyor 36 at one end near the straight vibration feeder 17. The tail end of the straight vibration feeder 17 is fixedly connected to the positioning cylinder 37. One side of the positioning cylinder 37 is longitudinally fixedly connected to the dislocation cylinder B38. The output end of the dislocation cylinder B38 is fixedly connected to the dislocation cylinder B38. The end of the positioning cylinder 37 away from the offset cylinder B38 is laterally fixedly connected to the pushing cylinder B40, and the output end of the pushing cylinder B40 is fixedly connected to the pushing plate 41, and the pushing plate 41 is flush with the shaping conveyor 36. The top of the carrying frame 1 is fixedly connected to the end close to the positioning cylinder 37. The top of the cutting seat 42 is fixedly connected to the cutting cylinder B43. The output end of the cutting cylinder B43 is equipped with a pneumatic cutter 44;
[0045] The breaking module B11 includes a shaping frame 45, a lower derivation cylinder 46, an extrusion plate 47, a lower shaping plate 48, an upper derivation cylinder 49, an upper shaping plate 50, a limiting rail 51 and a limiting block 52. A plurality of shaping frames 45 are fixedly connected to the middle of the top of the carrying frame 1. One end of the bottom of the shaping frame 45 is fixedly connected to the lower derivation cylinder 46. The output end of the lower derivation cylinder 46 is fixedly connected to the extrusion plate 47. The bottom of the other end of the shaping frame 45 is vertically slidably connected to the lower shaping plate 48. The top of the shaping frame 45 is fixedly connected to the upper derivation cylinder 4 9. The output end of the upper derivation cylinder 49 is fixedly connected to the upper shaping plate 50. The inner side of the shaping conveyor 36 is provided with a through groove corresponding to the lower shaping plate 48 and the upper shaping plate 50. The bottom end of the shaping conveyor 36 is fixedly connected to the limit track 51. The outer side of the limit track 51 is equipped with a plurality of limit blocks 52, and the top of the limit block 52 passes through the shaping conveyor 36 and extends to the inner side of the shaping conveyor 36. One side of the shaping conveyor 36 is fixedly connected to the limit cylinder 53, and the output end of the limit cylinder 53 is fixedly connected to the limit track 51.
[0046] In detail, an extrusion slope is provided at one end of the extrusion plate 47 away from the lower derivation cylinder 46, and a pressure slope is provided at the bottom end of the lower shaping plate 48, and the extrusion slope contacts the pressure slope.
[0047] The detection module 12 includes a stabilizing seat 54, a CCD camera 55, a defective product cylinder 56, a defective product pushing block 57 and a defective product conveying pipe 58. The top of the supporting frame 1 is fixedly connected to the stabilizing seat 54, and the top of the supporting frame 1 and the top of the stabilizing seat 54 are both fixedly connected to the CCD camera 55. The two CCD cameras 55 are respectively used to detect the side and top surfaces of the product. The top of the supporting frame 1 is also fixedly connected to two defective product cylinders 56, and the two defective product cylinders 56 are respectively located on both sides of the stabilizing seat 54. The output ends of the two defective product cylinders 56 are fixedly connected to the defective product pushing block 57. The position of the top of the supporting frame 1 corresponding to the defective product pushing block 57 is fixedly connected to the defective product conveying pipe 58. The top of the inner side of the supporting frame 1 is fixedly connected to a material receiving box, and the defective product conveying pipe 58 is connected to the material receiving box.
[0048] Example 2:
[0049] See also Figure 1-13 , this embodiment provides a technical solution based on the first embodiment: the unloading module 13 includes a turning frame 59, a turning motor 60, a pneumatic clamp A61, a feeding frame 62, a feeding conveyor 63 and a feeding cylinder 64, the top end of the supporting frame 1 away from the extension plate 2 is fixedly connected to the turning frame 59, the top of the turning frame 59 is fixedly connected to the turning motor 60, the output end of the turning motor 60 is fixedly connected to the pneumatic clamp A61, the top end of the supporting frame 1 close to the turning frame 59 is fixedly connected to the feeding frame 62, the top of the feeding frame 62 is equipped with a feeding conveyor 63, the outer side of the conveyor belt of the feeding conveyor 63 is fixedly connected to the feeding cylinder 64, and the output end of the feeding cylinder 64 is fixedly connected to the pneumatic clamp A61. Clamp B65, the two sides of the top of the supporting frame 1 near the feeding rack 62 are respectively fixedly connected with a storage frame 66 and a limiting supporting seat 67, and there are two storage frames 66, and the top of the supporting frame 1 and between the storage frame 66 and the limiting supporting seat 67 are fixedly connected with a supply plate rack 68, and the tops of the two supply plate racks 68 are equipped with a supply conveyor 69, and both ends of the conveyor belt of the supply conveyor 69 are fixedly connected with a storage seat 70, and the middle of one side of the storage seat 70 is fixedly connected with a storage cylinder 71, and the output end of the storage cylinder 71 is fixedly connected with a clamping plate, and the top of the supporting frame 1 near the storage frame 66 is fixedly connected with a stabilizing cylinder 72, and the output end of the stabilizing cylinder 72 is fixedly connected with a lower stabilizing plate 73.
[0050] At the same time, the contents not described in detail in this specification belong to the existing technology well known to those skilled in the art.
[0051] During operation, the staff first places the materials on the feeding conveyor 3 in an orderly manner, with the metal surface of the materials facing upwards, and then transmits the materials to the dislocation cylinder A15 through the feeding conveyor 3, and starts the dislocation cylinder A15 to push the materials one by one to the straight vibration feeder 17 through the displacement push plate 16, and then starts the right-moving cylinder 20 to pull the displacement seat 19, prompting the right-moving cylinder 20 to drive the carrying plate 22 to move in the direction close to the dislocation cylinder A15. When the guide seat 23 at one end of the carrying plate 22 corresponds to the material fed by the displacement push plate 16, the pushing cylinder A21 is started to push The movable carrying plate 22 moves downward, causing the guide seat 23 to contact the material at the displacement push plate 16, and the right-moving cylinder 20 is activated to push the displacement seat 19 to move, conveying the material forward. When the material passes the pin holder 24, the transmission shaft 8 releases the pins on its outer side, and cooperates with the pin cylinder 25 and the push plate 26 to send the pins onto the material. At the same time, the adjustment cylinder A27 is activated to push the fixed cutting plate 28 upward, so that the fixed cutting plate 28 moves in correspondence with the pins. Then the cutting cylinder A30 is activated to push the movable cutting plate 29 close to the fixed cutting plate 28 to cut the pins.
[0052] When the material passes through the working block 33, the breaking cylinder 35 is activated to push the breaking plate 32 to move, and the connection between the guide groove 34 and the working block 33 can drive the working block 33 to swing along the shape of the guide groove 34 to process the material;
[0053] As the direct vibration feeder 17 continues to convey the material, the material will reach the positioning cylinder 37, and then the offset cylinder B38 will be started to drive the offset push plate 39 to move, and push the materials one by one to the push plate 41. Then the push cylinder B40 will be started to drive the push plate 41 to move, and push the material to the shaping conveyor 36 until the material corresponds to the pneumatic cutter 44. At the same time, the cutting cylinder B43 will be started to push the pneumatic cutter 44 to contact the material, and the pneumatic cutter 44 will cut the material strip. A material strip track is provided on the inner side of the cutting seat 42, and the cut material strip can be collected through the material strip track.
[0054] The material cut by the pneumatic cutter 44 can be sent to the corresponding shaping frame 45 through the shaping conveyor 36, and the lower deflection cylinder 46 is activated to properly squeeze the plate 47 linearly, and the squeezing plate 47 is connected with the lower shaping plate 48. When the squeezing plate 47 moves, it can push the lower shaping plate 48 to move upward and contact the bottom of the metal foot of the material. At the same time, the upper deflection cylinder 49 is activated to push the upper shaping plate 50 downward, so that the upper shaping plate 50 contacts the top of the metal foot of the material to shape the material.
[0055] The shaped material continues to be conveyed through the shaping conveyor 36. When the material passes through the CCD camera 55, the material is inspected by the CCD camera 55. When the material is detected to be unqualified, the corresponding defective product cylinder 56 is started, prompting the defective product push block 57 to move, and the unqualified material is pushed to the defective product conveying pipe 58. The qualified material finally reaches the shaping conveyor 36, and then the pneumatic clamp A61 is used to clamp the material one by one. At the same time, the upper shaping plate 50 is started to drive the pneumatic clamp A61 to turn one hundred and eighty degrees. Subsequently, the feeding conveyor 63 is used to adjust the placing cylinder 64 to correspond to the pneumatic clamp A61, and then the placing cylinder 64 is started to push the pneumatic clamp B65 downward, and the pneumatic clamp B65 clamps the material on the pneumatic clamp A61, and then the feeding conveyor 63 is started to send the material to the loading tray inside the storage frame 66 for storage.
[0056] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0057] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic pin insertion CCD detection device for multi-pin beer products, characterized by: The invention comprises a supporting frame (1), wherein one end of the top of the supporting frame (1) is fixedly connected to an extension plate (2), the top of the extension plate (2) is fixedly connected to a feeding conveyor (3) and two feeding tracks (4), a feeding bracket is fixedly connected between the two feeding tracks (4), the top of the feeding bracket is rotatably connected to a supporting shaft (5), the outer side of the supporting shaft (5) is fixedly connected to two pin feeding turntables (6), both sides of one end of the feeding bracket are fixedly connected to a transmission motor (7), the output end of the transmission motor (7) is fixedly connected to a transmission shaft (8), a pin module (9) is provided at the top of the supporting frame (1) and at the tail of the feeding conveyor (3), and a material breaking module A (10), a material breaking module B (11), a detection module (12) and a material discharge module (13) are sequentially provided at the top of the supporting frame (1) from one end to the other.
2. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 1 is characterized by: The pin module (9) includes a support seat (14), a dislocation cylinder A (15), a displacement push plate (16) and a straight vibration feeder (17). The tail end of the feeding conveyor (3) is fixedly connected to the dislocation cylinder A (15), and the output end of the dislocation cylinder A (15) is fixedly connected to the displacement push plate (16). The top of the extension plate (2) is fixedly connected to the straight vibration feeder (17) near the tail end of the feeding conveyor (3). The top of the extension plate (2) is fixedly connected to the side of the straight vibration feeder (17). One side of the pusher (18) is slidably connected to the displacement seat (19). The top of the pusher (18) is fixedly connected to the right-moving cylinder (20). , and the output end of the right-moving cylinder (20) is fixedly connected to the displacement seat (19), one side of the displacement seat (19) is fixedly connected to a pushing cylinder A (21), the output end of the pushing cylinder A (21) is fixedly connected to a carrying plate (22), the bottom end of the carrying plate (22) is fixedly connected to a plurality of guide seats (23), the top of the extension plate (2) is fixedly connected to the other side of the straight vibration feeder (17) with two pin racks (24), the tops of the two pin racks (24) are fixedly connected to pin cylinders (25), the output end of the pin cylinders (25) is fixedly connected to a guide plate (26), and a pin avoidance channel is provided on one side of the top of the pin rack (24).
3. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 2 is characterized by: The pin module (9) further comprises an adjusting cylinder A (27), a fixed cutting plate (28), a movable cutting plate (29) and a cutting cylinder A (30), the bottom end of the extension plate (2) is fixedly connected to the adjusting cylinder A (27), the output end of the adjusting cylinder A (27) is fixedly connected to the fixed cutting plate (28), one side of the fixed cutting plate (28) is rotatably connected to the movable cutting plate (29), the bottom of one end of the movable cutting plate (29) is fixedly connected to the cutting cylinder A (30), and the output end of the cutting cylinder A (30) is slidably connected to the movable cutting plate (29), the extension plate (2) is fixedly connected to the adjusting cylinder A (27), and the output end of the cutting cylinder A (30) is slidably connected to the movable cutting plate (29). The top of the extension plate (2) is fixedly connected to one end of the supporting frame (1) with an assembly seat (31), and the assembly seat (31) is fixedly connected to a breaking plate (32) through a power mechanism. The top of one end of the breaking plate (32) is slidably connected to an operating block (33). A guide groove (34) is provided in the middle of the breaking plate (32), and the bottom end of the operating block (33) is also slidably connected to the inside of the guide groove (34). One end of the top of the assembly seat (31) is fixedly connected to a breaking cylinder (35), and the output end of the breaking cylinder (35) is also fixedly connected to the breaking plate (32).
4. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 1 is characterized by: The material breaking module A (10) includes a shaping conveyor (36), a positioning cylinder (37), a dislocation cylinder B (38), a dislocation push plate (39), a pushing cylinder B (40) and a pushing plate (41), the top of the supporting frame (1) is fixedly connected to the shaping conveyor (36) at one end close to the straight vibration feeder (17), the tail end of the straight vibration feeder (17) is fixedly connected to the positioning cylinder (37), one side of the positioning cylinder (37) is longitudinally fixedly connected to the dislocation cylinder B (38), and the output end of the dislocation cylinder B (38) is fixedly connected to the dislocation cylinder B (38). A push plate (39), one end of the positioning cylinder (37) away from the offset cylinder B (38) is transversely fixedly connected to the pushing cylinder B (40), the output end of the pushing cylinder B (40) is fixedly connected to the pushing plate (41), and the pushing plate (41) is flush with the shaping conveyor (36), the top of the supporting frame (1) is fixedly connected to the cutting seat (42) at one end close to the positioning cylinder (37), the top of the cutting seat (42) is fixedly connected to the cutting cylinder B (43), and the output end of the cutting cylinder B (43) is equipped with a pneumatic cutter (44).
5. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 4, characterized in that: The material breaking module B (11) includes a shaping frame (45), a lower derivation cylinder (46), an extrusion plate (47), a lower shaping plate (48), an upper derivation cylinder (49), an upper shaping plate (50), a limiting rail (51) and a limiting block (52). The middle part of the top of the carrier frame (1) is fixedly connected with a plurality of shaping frames (45), one end of the bottom of the shaping frame (45) is fixedly connected with the lower derivation cylinder (46), the output end of the lower derivation cylinder (46) is fixedly connected with the extrusion plate (47), the bottom of the other end of the shaping frame (45) is vertically slidably connected with the lower shaping plate (48), the top of the shaping frame (45) is fixedly connected with the upper derivation cylinder ( 49), the output end of the upper derivation cylinder (49) is fixedly connected to the upper shaping plate (50), the inner side of the shaping conveyor (36) is provided with a through groove corresponding to the lower shaping plate (48) and the upper shaping plate (50), the bottom end of the shaping conveyor (36) is fixedly connected to the limiting track (51), the outer side of the limiting track (51) is equipped with a plurality of limiting blocks (52), and the top end of the limiting block (52) passes through the shaping conveyor (36) and extends to the inner side of the shaping conveyor (36), one side of the shaping conveyor (36) is fixedly connected to the limiting cylinder (53), and the output end of the limiting cylinder (53) is fixedly connected to the limiting track (51).
6. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 5, characterized in that: The detection module (12) includes a stabilizing seat (54), a CCD camera (55), a defective product cylinder (56), a defective product push block (57) and a defective product conveying pipe (58). The top of the supporting frame (1) is fixedly connected to the stabilizing seat (54). The top of the supporting frame (1) and the top of the stabilizing seat (54) are both fixedly connected to the CCD camera (55). The two CCD cameras (55) are respectively used to detect the side and top surfaces of the product. The top of the supporting frame (1) is fixedly connected to the stabilizing seat (54). The end is also fixedly connected to two defective product cylinders (56), and the two defective product cylinders (56) are respectively located on both sides of the stabilizing seat (54), and the output ends of the two defective product cylinders (56) are fixedly connected to defective product pushing blocks (57), and a defective product conveying pipe (58) is fixedly connected to the position corresponding to the defective product pushing block (57) on the top of the supporting frame (1), and a material receiving box is fixedly connected to the top end of the inner side of the supporting frame (1), and the defective product conveying pipe (58) is connected to the material receiving box.
7. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 6, characterized in that: The discharge module (13) includes a turning frame (59), a turning motor (60), a pneumatic clamp A (61), a feeding frame (62), a feeding conveyor (63) and a feeding cylinder (64). The end of the top of the supporting frame (1) away from the extension plate (2) is fixedly connected to the turning frame (59), the top of the turning frame (59) is fixedly connected to the turning motor (60), the output end of the turning motor (60) is fixedly connected to the pneumatic clamp A (61), the end of the top of the supporting frame (1) close to the turning frame (59) is fixedly connected to the feeding frame (62), the top of the feeding frame (62) is equipped with a feeding conveyor (63), the outer side of the conveyor belt of the feeding conveyor (63) is fixedly connected to the feeding cylinder (64), the output end of the feeding cylinder (64) is fixedly connected to the pneumatic clamp B (65), the supporting frame (1) is fixedly connected to the feeding frame (62), and the feeding conveyor (63) is fixedly connected to the feeding cylinder (64). The top of the frame (1) is fixedly connected to a placing frame (66) and a limiting bearing seat (67) on both sides near one end of the feeding frame (62), and there are two placing frames (66). A plate supply frame (68) is fixedly connected to the top of the supporting frame (1) and located between the placing frame (66) and the limiting bearing seat (67). The tops of the two plate supply frames (68) are both equipped with a supply conveyor (69). Both ends of the conveyor belt of the supply conveyor (69) are fixedly connected to a placing seat (70). The middle of one side of the placing seat (70) is fixedly connected to a placing cylinder (71). The output end of the placing cylinder (71) is fixedly connected to a clamping plate. The top of the supporting frame (1) is fixedly connected to one end near the placing frame (66). The output end of the stabilizing cylinder (72) is fixedly connected to a lower stabilizing plate (73).
8. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 7, characterized in that: The top end of the supporting frame (1) is fixedly connected to a protective frame body, and a sliding door is provided on one side of the protective frame body.
9. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 2, characterized in that: One side of the pusher rack (18) is fixedly connected to a linear slide rail, and the side of the right-moving cylinder (20) close to the pusher rack (18) is fixedly connected to a linear slider, and the right-moving cylinder (20) is connected to the outer side of the linear slide rail through the linear slider.
10. The automatic pin insertion CCD detection device for multi-pin beer products according to claim 1, characterized in that: It also includes a control panel and a CCD display screen. The pin insertion module (9), the material breaking module A (10), the material breaking module B (11), the detection module (12) and the material discharge module (13) are all electrically connected to the control panel, and the CCD display screen is also electrically connected to the detection module (12).