Large-area metal appearance detection device

Abstract

The utility model relates to a large-area metal appearance detection device which comprises a front large-area detection mechanism, a side detection mechanism and a back large-area detection mechanism, the front face large face detection mechanism comprises an XYZR four-axis positioning driving device and a front face large face visual detection assembly. The front face and large face visual detection assembly comprises a 16K camera station, an internal stress detection station and a 16K time-sharing station. The side face detection mechanism comprises a first carrying assembly, a side face detection jig assembly and a side face visual detection assembly. The side visual inspection assembly comprises a 4K camera station and an area-array camera station; the back face large face detection mechanism comprises a second carrying assembly, a back face detection jig assembly and a back face visual detection assembly. The back visual detection assembly comprises a rotating shaft sharp corner detection station, a thumb groove detection station, an inner side wall detection station, a back time-sharing station and an R corner detection station. According to the utility model, the standardization of the machine can be realized, the production cost is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of visual detection, in particular to a large-surface metal appearance detection device. Background Art

[0002] Existing large-surface metal appearance inspection equipment on the market has insufficient product defect coverage and can typically only complete appearance inspections on a single surface, meeting only one production requirement. Sometimes, inspections are limited to a small area, leaving undetected defects requiring manual inspection. Furthermore, when customers require new inspections, current technology is often unable to meet them. This impacts product yield and production efficiency, wastes manpower, and increases costs.

[0003] At the same time, the lack of corresponding abortion drive in the mechanism operation makes it impossible to achieve multi-faceted product inspection. In addition, the excessive number of machine types is not conducive to machine standardization and modularization, and the cost is high. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a large-surface metal appearance detection device, which can solve the problem that large-surface metal appearance detection equipment cannot detect all surfaces of the covered product.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a large-surface metal appearance detection device, including a front large-surface detection mechanism, a side detection mechanism and a back large-surface detection mechanism;

[0006] The front large-surface detection mechanism includes an XYZR four-axis positioning drive device and a front large-surface visual detection component; the XYZR four-axis positioning drive device includes an XYZR four-axis drive component and a positioning fixture arranged on the XYZR four-axis drive component; the XYZR four-axis drive component includes an X-axis linear module, the X-axis linear module is provided with a sliding connecting plate, and the sliding connecting plate is provided with a Y-axis linear module; the Y-axis linear module is connected to the Z-axis lifting module; the Z-axis lifting module is connected to the R-axis motor rotation module; the positioning fixture is arranged on the R-axis motor rotation module; the front large-surface visual detection component includes a 16K camera station, an internal stress detection station and a 16K time-sharing station;

[0007] The side detection mechanism includes a first conveying component, a side detection fixture component and a side visual detection component; the first conveying component includes a flip positioning device; the flip positioning device includes a flip lifting module and a secondary positioning module arranged at the output end of the flip lifting module; the flip lifting module includes a lifting component, and the lifting component is connected to the flip motor through a connecting plate; the output end of the flip motor is provided with a flip cantilever; the secondary positioning module includes a secondary positioning support plate, and the secondary positioning support plate is connected to the flip cantilever; the secondary positioning support plate is provided with a positioning component, a positioning rib and a vacuum suction cup component; the surface of the secondary positioning support plate is also provided with a photoelectric sensing component; the side detection fixture component includes an XYRU four-axis drive component and a carrier component arranged on the XYRU four-axis drive component; the carrier component is provided with a vacuum suction cup assembly; the side visual detection component includes a 4K camera station and an area array camera station;

[0008] The large-surface back surface detection mechanism includes a second transport assembly, a back surface detection jig assembly, and a back surface visual detection assembly; the back surface detection jig assembly includes an XYZR four-axis drive assembly and a carrier assembly arranged on the XYZR four-axis drive assembly; the back surface visual detection assembly includes a shaft sharp angle detection station, a thumb groove detection station, an inner side wall detection station, a back surface time-sharing station, and an R angle detection station.

[0009] Furthermore, the positioning jig described in the present invention includes a bottom connecting plate, which is connected to the top connecting plate through a connecting column; the bottom connecting plate is provided with a long side positioning component and a short side positioning component; the top connecting plate is provided with a vacuum suction cup assembly and a positioning rib; the sliding connecting plate is symmetrically provided with two groups of Y-axis linear modules, Z-axis lifting modules, R-axis motor rotation modules and positioning jigs; the two groups of Y-axis linear modules, Z-axis lifting modules, R-axis motor rotation modules and positioning jigs share an X-axis linear module.

[0010] Furthermore, the present invention also includes auxiliary slide rails, which are arranged on both sides of the X-axis linear module; the two ends of the sliding connecting plate slide on the auxiliary slide rails through auxiliary sliders.

[0011] Furthermore, the flip cantilever described in the present invention is connected to the bottom surface of the secondary positioning support plate; the positioning assembly is arranged on the bottom surface of the secondary positioning support plate; the vacuum suction cup assembly passes through the surface of the secondary positioning support plate; the positioning ribs are respectively arranged on the long side and short side of the secondary positioning support plate; the positioning assembly includes a long side positioning assembly and a short side positioning assembly; the edges of the secondary positioning support plate are respectively provided with positioning assembly moving grooves at the positions corresponding to the long side positioning assembly and the short side positioning assembly.

[0012] Furthermore, the long side positioning assembly described in the present invention includes a long side positioning cylinder and a long side positioning column arranged on the long side positioning cylinder; the short side positioning assembly includes a short side positioning cylinder and a short side positioning column arranged on the short side positioning cylinder; the long side positioning cylinder and the short side positioning cylinder are arranged on the bottom surface of the secondary positioning support plate; the long side positioning column and the short side positioning column move in the corresponding positioning assembly moving grooves respectively.

[0013] Furthermore, the front end of the large front surface detection mechanism described in the present invention is a loading port, and the loading port is provided with an ion wind rod and a VUV component; the end of the large back surface detection mechanism is a unloading port.

[0014] The beneficial effects of the present invention are that it solves the defects existing in the background technology, and realizes product circulation through the positioning drive mechanism, the conveying mechanism, and the flip positioning mechanism; the front, side, and back surfaces of the product are inspected in sequence, and the machine has strong versatility; it contains 8 groups of line scan cameras and 10 groups of area array cameras inside, which can detect the product from multiple angles, and complete the inspection of six surfaces including the front, side, and back surfaces of the product at one time; it adopts a marble bottom plate to increase the stability of the equipment, reduce the equipment jitter, and enhance the visual inspection capability; the loading port adds an ion wind rod and a VUV component, and the product is cleaned before inspection to reduce dirt and burrs and reduce visual misjudgment; it realizes the standardization of the machine, reduces production costs, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 This is a structural diagram of the front large surface detection mechanism of the utility model;

[0017] Figure 3-a This is a structural diagram of the XYZR four-axis positioning drive device of the utility model;

[0018] Figure 3-b This is a schematic diagram of the structure of the YZR axis in the XYZR four-axis positioning drive device of the present invention;

[0019] Figure 3-c This is a structural diagram of the positioning fixture of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the front large-surface visual inspection component of the utility model;

[0021] Figure 5 It is a structural diagram of the side detection mechanism of the utility model;

[0022] Figure 6 It is a structural diagram of the first transport component of the utility model;

[0023] Figure 7-a This is a schematic structural diagram of the flip positioning device of the utility model;

[0024] Figure 7-b This is a structural diagram of the flip positioning device of the utility model from another perspective;

[0025] Figure 8 This is a structural diagram of the side detection fixture assembly of the utility model;

[0026] Figure 9 It is a structural diagram of the side vision detection assembly of the utility model;

[0027] Figure 10 This is a structural diagram of the back large surface detection mechanism of the utility model;

[0028] Figure 11 It is a structural diagram of the second handling assembly of the utility model;

[0029] Figure 12 It is a structural diagram of the back visual detection component of the utility model;

[0030] Figure 13 yes Figure 12 A top view of

[0031] In the figure: 1. Front large surface detection mechanism; 2. Side detection mechanism; 3. Back large surface detection mechanism; 4. Loading port; 5. Unloading port;

[0032] 11. XYZR four-axis positioning drive device; 12. Front large-surface visual inspection component;

[0033] 111. XYZR four-axis drive assembly; 112. Positioning fixture; 113. X-axis linear module; 114. Sliding connecting plate; 115. Y-axis linear module; 116. Z-axis lifting module; 117. R-axis motor rotation module; 118. Auxiliary slide rail; 119. Bottom connecting plate; 1110. Connecting column; 1111. Top connecting plate; 1112. 11 long side positioning assembly; 1113. Short side positioning assembly; 1114. Vacuum suction cup assembly; 1115. Positioning rib;

[0034] 121, 16K camera station; 122, internal stress detection station; 123, 16K time-sharing station;

[0035] 21. First handling assembly; 22. Side inspection fixture assembly; 23. Side visual inspection assembly;

[0036] 211. Lifting assembly; 212. Flip motor; 213. Flip cantilever; 214. Secondary positioning support plate; 215. Positioning rib; 216. Vacuum suction cup assembly; 217. Long side positioning cylinder; 218. Short side positioning cylinder; 219. Long side positioning column; 2110. Short side positioning column; 2111. Positioning assembly moving groove; 2112. Connecting plate; 2113. Photoelectric sensor assembly; 2114. Transport X-axis; 2115. Transport Z-axis.

[0037] 221. XYRU four-axis drive assembly; 222. Carrier assembly;

[0038] 231, 4K camera station; 232, area array camera station;

[0039] 31. Second handling assembly; 32. Backside inspection fixture assembly; 33. Backside visual inspection assembly;

[0040] 331. Shaft sharp corner detection station; 332. Thumb groove detection station; 333. Inner wall detection station; 334. Back side time-sharing station; 335. R angle detection station. DETAILED DESCRIPTION

[0041] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show components related to the present invention.

[0042] like Figures 1-13 The large-surface metal appearance inspection device shown includes a front large-surface inspection mechanism 1, a side inspection mechanism 2 and a back large-surface inspection mechanism 3; the front end of the front large-surface inspection mechanism 1 is a loading port 4, which is provided with an ion wind rod and a VUV component; the loading port 4 is added with an ion wind rod and a VUV component, and the product is cleaned before inspection to reduce dirt and burrs and reduce visual misjudgment; the end of the back large-surface inspection mechanism 3 is a unloading port 5.

[0043] like Figure 2-Figure 4 As shown, the front large-surface detection mechanism 1 includes an XYZR four-axis positioning drive device 11 and a front large-surface visual detection component 12.

[0044] The XYZR four-axis positioning drive device 11 is used to transport products to the visual inspection system for inspection; it includes an XYZR four-axis drive assembly 111 and a positioning fixture 112 mounted on the XYZR four-axis drive assembly. The XYZR four-axis drive assembly includes an X-axis linear module 113, which is equipped with a sliding connection plate 114, and a Y-axis linear module 115 mounted on the sliding connection plate; the Y-axis linear module is connected to a Z-axis lifting module 116; the Z-axis lifting module is connected to an R-axis motor rotation module 117; the positioning fixture is mounted on the R-axis motor rotation module.

[0045] In order to reduce the equipment space and size while ensuring the accuracy of synchronization, two sets of Y-axis linear modules, Z-axis lifting modules, R-axis motor rotation modules and positioning fixtures are symmetrically arranged on the sliding connecting plate; the two sets of Y-axis linear modules, Z-axis lifting modules, R-axis motor rotation modules and positioning fixtures share one X-axis linear module.

[0046] At the same time, in order to ensure stability during movement, auxiliary slide rails 118 are provided on both sides of the X-axis linear module, and both ends of the sliding connecting plate slide on the auxiliary slide rails through auxiliary sliders.

[0047] The positioning fixture 112 includes a bottom connecting plate 119, which is connected to a top connecting plate 1111 via connecting posts 1110. The bottom connecting plate is provided with a long-side positioning assembly 1112 and a short-side positioning assembly 1113. The long-side positioning assembly includes a long-side positioning cylinder and a long-side positioning post mounted on the long-side positioning cylinder; the short-side positioning assembly includes a short-side positioning cylinder and a short-side positioning post mounted on the short-side positioning cylinder. The long-side positioning assembly in this embodiment corresponds to the long side of the product, that is, it positions the product in the long direction.

[0048] The top connecting plate is provided with a vacuum suction cup assembly 1114 and a positioning retaining edge 1115. The vacuum suction cup assembly is used to fix the product, greatly reducing the risk of material falling.

[0049] The positioning ribs are respectively arranged on the long side and the short side of the top connecting plate. The positioning ribs include an inner positioning rib and an outer positioning rib, which can adapt to products of different sizes.

[0050] This device integrates the XYZR four axes, and shares one X-axis when dual-channel drive is used. At the same time, a positioning fixture is set on the R-axis. The four-axis motion and positioning components move independently and can move simultaneously. While ensuring the repeatability of the product, multi-dimensional movements of the product can be performed simultaneously, thereby ensuring that the product can complete relatively complex movements to meet the detection requirements. At the same time, some handling components can be reduced, reducing equipment space and reducing equipment size.

[0051] The action process is as follows: ① Place the product in the positioning fixture and start the equipment; ② The positioning cylinder moves to precisely position the product, vacuum adsorbs the product, and releases the positioning cylinder; ③ The XYZR axes complete different actions according to the visual inspection requirements, and after visual inspection, wait for unloading.

[0052] The front large-surface visual inspection component 12 includes a 16K camera station 121 , an internal stress detection station 122 and a 16K time-sharing station 123 .

[0053] like Figure 5-Figure 9 As shown, the side detection mechanism 2 includes a first transport component 21 , a side detection fixture component 22 and a side visual detection component 23 .

[0054] The first transport assembly 21 includes a transport X-axis 2114, a transport Z-axis 2115, and a flip positioning device. The flip positioning device includes a flip lifting module and a secondary positioning module disposed at the output end of the flip lifting module. The flip lifting module includes a lifting assembly 211, which is connected to a flip motor 212 via a connecting plate 2112. The output end of the flip motor 212 is provided with a flip cantilever 3. The secondary positioning module includes a secondary positioning support plate 214, which is connected to the flip cantilever 213. The secondary positioning support plate is provided with a positioning assembly, a positioning rib 5, and a vacuum suction cup assembly 216. A photoelectric sensing assembly 2113 is also provided on the surface of the secondary positioning support plate 214.

[0055] The flip cantilever 213 is connected to the bottom surface of the secondary positioning support plate 214; the positioning assembly is arranged on the bottom surface of the secondary positioning support plate; the vacuum suction cup assembly 216 is arranged to pass through the surface of the secondary positioning support plate; the positioning ribs 215 are respectively arranged on the long side and short side of the secondary positioning support plate.

[0056] The positioning assembly includes a long side positioning assembly and a short side positioning assembly; the edges of the secondary positioning support plate are respectively provided with positioning assembly moving grooves 2111 at positions corresponding to the long side positioning assembly and the short side positioning assembly.

[0057] The long-side positioning assembly includes a long-side positioning cylinder 217 and a long-side positioning post 219 mounted on the long-side positioning cylinder. The short-side positioning assembly includes a short-side positioning cylinder 218 and a short-side positioning post 2110 mounted on the short-side positioning cylinder. The long-side positioning cylinder and the short-side positioning cylinder are mounted on the bottom surface of the secondary positioning support plate. The long-side positioning post and the short-side positioning post each move within the corresponding positioning assembly moving groove. The long-side positioning assembly in this embodiment corresponds to the long side of the product, that is, it positions the product along its long side.

[0058] This device combines the secondary positioning module and the flip lifting module into an integral mechanism through a connecting plate and a flip cantilever, so that the product is precisely positioned by the secondary positioning module before flipping, and the product is fixed by the positioning cylinder and vacuum suction cup, which greatly reduces the risk of material falling; and the flip part adopts a rotating motor to ensure flipping stability and flipping accuracy; while reducing some handling components, reducing equipment space, and reducing equipment size, it also reduces equipment costs.

[0059] The action process is as follows: ① The lifting component reaches the material picking position; ② After the photoelectric sensing component is triggered to sense the product, the long and short side positioning cylinders are activated to complete the product positioning; ③ The vacuum suction cup component works to absorb the product to prevent material from falling; ④ The lifting component moves to the rotation position, the flip motor works, driving the flip cantilever to rotate and flip the product; ⑤ The flipped product is placed in the inspection fixture; ⑥ The product flip positioning is completed.

[0060] The side detection fixture assembly 22 includes an XYRU four-axis drive assembly 221 and a carrier assembly 222 disposed on the XYRU four-axis drive assembly; the carrier assembly is provided with a vacuum suction cup assembly.

[0061] The side vision detection component 23 includes a 4K camera station 231 and an area array camera station 232 .

[0062] like Figure 10-13 As shown, the back large surface detection mechanism includes a second transport component 31 , a back surface detection fixture component 32 and a back surface visual detection component 33 .

[0063] The back detection fixture assembly 32 includes an XYZR four-axis drive assembly and a carrier assembly arranged on the XYZR four-axis drive assembly; the back visual inspection assembly 33 includes a shaft tip angle detection station 331, a thumb groove detection station 332, an inner wall detection station 333, a back time-sharing station 334 and an R angle detection station 335.

[0064] This device sequentially inspects the front, side, back, and rounded corners of multiple products. Using a dual-channel drive mechanism and a transport mechanism, it handles product transport, flipping, and positioning. Each mechanism operates independently and collaboratively to complete multi-faceted inspection of each product, meeting customer needs.

[0065] The overall working process of the machine is as follows: ① Manually complete product loading from the loading port; ② The dual-channel four-axis positioning drive grabs the product and completes ion wind bar / VUV dust removal and front inspection in sequence; ③ The first handling component transports the product to the flip positioning component to flip the product and hand it over to the side inspection fixture; ④ The dual-channel transfer fixture is used to inspect the side of the product; ⑤ The second handling component transports the product to the back inspection fixture for product back inspection and R angle inspection; ⑥ Manual unloading of the product at the unloading port.

[0066] The above description only describes the specific implementation methods of the utility model. Various examples do not limit the essential content of the utility model. Ordinary technicians in the relevant technical field can make modifications or deformations to the specific implementation methods described above after reading the description without departing from the essence and scope of the utility model.

Claims

1. A large-surface metal appearance inspection device, characterized by: Including front large surface detection mechanism, side detection mechanism and back large surface detection mechanism; The front large-surface detection mechanism includes an XYZR four-axis positioning drive device and a front large-surface visual detection component; the XYZR four-axis positioning drive device includes an XYZR four-axis drive component and a positioning fixture arranged on the XYZR four-axis drive component; the XYZR four-axis drive component includes an X-axis linear module, the X-axis linear module is provided with a sliding connecting plate, and the sliding connecting plate is provided with a Y-axis linear module; the Y-axis linear module is connected to the Z-axis lifting module; the Z-axis lifting module is connected to the R-axis motor rotation module; the positioning fixture is arranged on the R-axis motor rotation module; the front large-surface visual detection component includes a 16K camera station, an internal stress detection station and a 16K time-sharing station; The side detection mechanism includes a first conveying component, a side detection fixture component and a side visual detection component; the first conveying component includes a flip positioning device; the flip positioning device includes a flip lifting module and a secondary positioning module arranged at the output end of the flip lifting module; the flip lifting module includes a lifting component, and the lifting component is connected to the flip motor through a connecting plate; the output end of the flip motor is provided with a flip cantilever; the secondary positioning module includes a secondary positioning support plate, and the secondary positioning support plate is connected to the flip cantilever; the secondary positioning support plate is provided with a positioning component, a positioning rib and a vacuum suction cup component; the surface of the secondary positioning support plate is also provided with a photoelectric sensing component; the side detection fixture component includes an XYRU four-axis drive component and a carrier component arranged on the XYRU four-axis drive component; the carrier component is provided with a vacuum suction cup assembly; the side visual detection component includes a 4K camera station and an area array camera station; The large-surface back surface detection mechanism includes a second transport assembly, a back surface detection jig assembly, and a back surface visual detection assembly; the back surface detection jig assembly includes an XYZR four-axis drive assembly and a carrier assembly arranged on the XYZR four-axis drive assembly; the back surface visual detection assembly includes a shaft sharp angle detection station, a thumb groove detection station, an inner side wall detection station, a back surface time-sharing station, and an R angle detection station.

2. The large-surface metal appearance inspection device according to claim 1, characterized in that: The positioning fixture includes a bottom connecting plate, which is connected to the top connecting plate through a connecting column; the bottom connecting plate is provided with a long side positioning component and a short side positioning component; the top connecting plate is provided with a vacuum suction cup component and a positioning rib; the sliding connecting plate is symmetrically provided with two groups of Y-axis linear modules, Z-axis lifting modules, R-axis motor rotation modules and positioning fixtures; the two groups of Y-axis linear modules, Z-axis lifting modules, R-axis motor rotation modules and positioning fixtures share an X-axis linear module.

3. The large-surface metal appearance inspection device according to claim 2, characterized in that: It also includes auxiliary slide rails, which are arranged on both sides of the X-axis linear module; the two ends of the sliding connecting plate slide on the auxiliary slide rails through auxiliary sliders.

4. The large-surface metal appearance inspection device according to claim 1, characterized in that: The flip cantilever is connected to the bottom surface of the secondary positioning support plate; the positioning assembly is arranged on the bottom surface of the secondary positioning support plate; the vacuum suction cup assembly passes through the surface of the secondary positioning support plate; the positioning ribs are respectively arranged on the long side and short side of the secondary positioning support plate; the positioning assembly includes a long side positioning assembly and a short side positioning assembly; the edges of the secondary positioning support plate are respectively provided with positioning assembly moving grooves at positions corresponding to the long side positioning assembly and the short side positioning assembly.

5. The large-surface metal appearance inspection device according to claim 4, characterized in that: The long side positioning assembly includes a long side positioning cylinder and a long side positioning column arranged on the long side positioning cylinder; the short side positioning assembly includes a short side positioning cylinder and a short side positioning column arranged on the short side positioning cylinder; the long side positioning cylinder and the short side positioning cylinder are arranged on the bottom surface of the secondary positioning support plate; the long side positioning column and the short side positioning column move in the corresponding positioning assembly moving grooves respectively.

6. The large-surface metal appearance inspection device according to claim 1, characterized in that: The front end of the front large surface detection mechanism is a loading port, and the loading port is provided with an ion wind rod and a VUV component; The end of the back large surface detection mechanism is a feeding port.

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