Inspection device for steel mesh jig

Through the inspection device composed of optical plane transparent glass and fill light tube, the problem of low accuracy of steel mesh inspection is solved, and efficient and accurate inspection results are achieved.

CN223192831UActive Publication Date: 2025-08-05SUZHOU DONGDAI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422140822.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-05
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In the prior art, the accuracy of steel mesh inspection is low and it is easy to cause missed inspection.

Method used

An inspection device consisting of optical plane transparent glass and fill light tubes is used to fill light from below through fill light tubes, combine optical plane transparent glass to observe the steel mesh, and use optical convex transparent glass for magnification to adjust the height of the fill light tube to ensure clarity.

Benefits of technology

It greatly improves the efficiency and accuracy of inspection, avoids missed inspections and misjudgment, and ensures the accuracy of the cleaning effect of steel mesh.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of auxiliary inspection tools, and particularly relates to an inspection device for a steel mesh jig, which comprises a box body and further comprises a support frame fixed at the top end of the box body, and optical plane transparent glass is fixed on the inner side of the support frame; the backlight plate is mounted in the box body; the light supplementing lamp tube is fixed on the top surface of the backlight plate; according to the utility model, the steel mesh is loaded through the optical plane transparent glass, and light is supplemented through the light supplementing lamp tube below the optical plane transparent glass, so that the inspection is clearer, the inspection efficiency and precision are greatly improved, and the situations of missing inspection and misjudgment are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary inspection tools, and particularly relates to an inspection device for a steel mesh jig. Background Art

[0002] A steel mesh, that is, an SMT template, is a special SMT mold, and its main function is to assist in the deposition of solder paste, aiming to transfer an accurate amount of solder paste to the accurate position on an empty PCB board.

[0003] After use, there will be solder paste residue in the mesh holes of the steel mesh, and it needs to be cleaned before it can be used again. And after cleaning, it is necessary to manually detect whether the steel mesh is cleaned sufficiently.

[0004] Currently, usually, the staff directly observes the cleaned steel mesh by naked eyes to ensure that the steel mesh has been cleaned sufficiently. If solder paste residue is still observed in the mesh holes, the steel mesh needs to be cleaned again.

[0005] Although the existing technology can also perform inspections, the accuracy is relatively low, and it is easy to miss inspections.

[0006] To solve the above problems, an inspection device for a steel mesh jig is proposed in this application. Summary of the Utility Model

[0007] To solve the above problems existing in the prior art, the utility model provides an inspection device for a steel mesh jig, which has the characteristics of convenient use and high inspection accuracy.

[0008] To achieve the above object, the utility model provides the following technical solution: an inspection device for a steel mesh jig, including a box body, and further including:

[0009] A support frame, the support frame is fixed to the top end of the box body, and an optical planar transparent glass is fixed inside the support frame;

[0010] A backlight board, the backlight board is installed inside the box body;

[0011] A supplementary light tube, the supplementary light tube is fixed to the top surface of the backlight board.

[0012] As a preferred technical solution of the utility model, it further includes:

[0013] A flipping frame, the flipping frame is hinged to one end of the support frame, and an optical convex transparent glass is fixed inside the flipping frame.

[0014] As a preferred technical solution of the utility model, it further includes:

[0015] A handle is fixed to the free end of the flip frame.

[0016] As a preferred technical solution of the present invention, an adjustment mechanism is further included, wherein the adjustment mechanism is used to adjust the height of the backlight panel, and the adjustment mechanism includes:

[0017] Support plates, wherein the two support plates are symmetrically distributed, and the backlight panel is fixed on the top of the support plates;

[0018] Moving rods, two moving rods are symmetrically distributed in the box;

[0019] Flip support rods, wherein the two groups of flip support rods are symmetrically distributed, and the top ends of the flip support rods are hinged to the support plate, and the bottom ends of the flip support rods are hinged to the moving rod;

[0020] a bidirectional threaded screw, the bidirectional threaded screw being rotatably mounted in the box body, and the bidirectional threaded screw passing through the moving rod and being connected to the moving rod by screwing;

[0021] A handwheel, one end of the bidirectional threaded screw extends out of the box, and the handwheel is fixed on the extended end of the bidirectional threaded screw.

[0022] As a preferred technical solution of the present invention, the adjustment mechanism further includes:

[0023] Guide rods, two guide rods are symmetrically fixed in the box, and the guide rods pass through the moving rod.

[0024] As a preferred technical solution of the utility model, it also includes:

[0025] A threaded column, the threaded column is fixed to the top surface of the supporting plate and passes through the backlight plate;

[0026] A butterfly nut is installed on the protruding end of the threaded column by screwing.

[0027] As a preferred technical solution of the utility model, it also includes:

[0028] Positioning posts, four of which are fixed diagonally in the box, and positioning holes for the positioning posts to pass through are processed on the backlight panel.

[0029] As a preferred technical solution of the utility model, it also includes:

[0030] A support frame, the box body is fixed to the top end of the support frame;

[0031] Universal wheels, four of which are diagonally fixed to the four corners of the bottom surface of the support frame.

[0032] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0033] In the present utility model, a steel mesh is loaded by an optical planar transparent glass, and supplementary lighting is performed by a supplementary light tube below, so that the inspection is clearer, the efficiency and accuracy of the inspection are greatly improved, and the occurrence of missed inspection and misjudgment is avoided.

[0034] Some additional advantages and beneficial effects of this application will be given in part in the following description, some will become obvious from the following description, or will be understood through the practice of this application. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0036] Figure 1 is a schematic structural diagram of the present utility model;

[0037] Figure 2 is an axonometric structural diagram of the box body in the present utility model;

[0038] Figure 3 is an axonometric structural diagram of the supplementary light tube in the present utility model;

[0039] Figure 4 is the present utility model Figure 3 An enlarged structural diagram of part A in it.

[0040] In the figure: 1, box body; 2, support frame; 21, optical planar transparent glass; 3, backlight board; 31, positioning hole; 4, supplementary light tube; 5, flipping frame; 51, optical convex transparent glass; 52, handle; 6, support frame; 7, universal wheel; 8, positioning column; 9, adjusting mechanism; 91, supporting plate; 911, threaded column; 92, moving rod; 93, flipping support rod; 94, double-threaded screw rod; 95, guide rod; 96, hand wheel; 10, wing nut. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0041] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0042] Please refer to Figures 1 - 4, the present utility model provides the following technical solutions: An inspection device for a steel mesh fixture, including a box body 1, and further including: a support frame 2, a backlight panel 3, and a supplementary light tube 4.

[0043] Further, as shown by Figure 1 and Figure 2 In this embodiment, the support frame 2 is fixed to the top of the box body 1, and an optically flat transparent glass 21 is fixed inside the support frame 2. The backlight panel 3 is installed inside the box body 1, and the supplementary light tube 4 is fixed to the top surface of the backlight panel 3. After adopting the above solution, during use, the supplementary light tube 4 is connected to an electrical power source and powered on. The supplementary light is provided from below by the supplementary light tube 4. The cleaned steel mesh is placed on the optically flat transparent glass 21. The light generated by the supplementary light tube 4 can illuminate the steel mesh, making the inspection clearer. The staff can more clearly observe whether the mesh holes are cleaned, greatly improving the inspection efficiency and accuracy, and avoiding the occurrence of missed inspections.

[0044] It should be noted that the supplementary light tube 4 used in the present utility model is in a long and straight shape. In actual use, other shaped supplementary light tubes 4 can also be used, such as a circular ring-shaped supplementary light tube 4.

[0045] In addition, it should be supplemented that the inspection device of the present utility model further includes a manual switch for controlling the supplementary light tube 4. The manual switch is fixed on the box body 1 and is used to manually turn on or off the supplementary light tube 4.

[0046] Preferably, as shown by Figure 1 In this embodiment, it further includes: a flipping frame 5. The flipping frame 5 is hinged to one end of the support frame 2, and an optically convex transparent glass 51 is fixed inside the flipping frame 5. After adopting the above solution, during use, after the steel mesh is placed on the optically flat transparent glass 21, the flipping frame 5 is closed. The steel mesh is limited and protected by the flipping frame 5 and the optically convex transparent glass 51. In addition, the optically convex transparent glass 51 has a certain magnifying function. Through the optically convex transparent glass 51, the magnified steel mesh can be observed, and the inspection is more accurate.

[0047] It is worth noting that based on the inspection device of the present utility model, a vision detection system can also be installed on the top of the box body 1 to inspect the steel mesh, which can effectively improve the inspection speed and accuracy. However, because the inspection after cleaning the steel mesh is a simple task, although using the vision detection system is more beneficial, the cost is relatively high. If the cost is not a concern, it is preferably to use the vision detection system in cooperation with the inspection device of the present utility model to inspect the steel mesh.

[0048] Preferably, as shown by Figure 1 In this embodiment, it further includes: a handle 52. The handle 52 is fixed to the free end of the flipping frame 5. By providing the handle 52, it is easy to open and close the flipping frame 5.

[0049] Preferably, Figures 1 - 3 As shown, in this embodiment, it further includes an adjusting mechanism 9. The adjusting mechanism 9 is used to adjust the height of the backlight plate 3, and the adjusting mechanism 9 includes: a supporting plate 91, a moving rod 92, a flipping support rod 93, a bidirectional threaded rod 94, and a handwheel 96. The two supporting plates 91 are symmetrically distributed. The backlight plate 3 is fixed to the top of the supporting plate 91. The two moving rods 92 are symmetrically distributed in the box body 1. The two groups of flipping support rods 93 are symmetrically distributed. The top end of the flipping support rod 93 is hinged to the supporting plate 91, and the bottom end is hinged to the moving rod 92. The bidirectional threaded rod 94 is rotatably installed in the box body 1, and the bidirectional threaded rod 94 penetrates through the moving rod 92 and is connected to the moving rod 92 by screw thread engagement. One end of the bidirectional threaded rod 94 extends out of the box body 1, and the handwheel 96 is fixed on the extending end of the bidirectional threaded rod 94. When observing with the human eye, to avoid the influence of excessive light intensity on observation, a low-intensity supplementary light tube 4 is usually used. That is, the supplementary light tube 4 is preferably a soft light tube. However, the distance between the supplementary light tube 4 and the steel mesh will affect the clarity of illumination. Therefore, before inspection, the height of the supplementary light tube 4 is adjusted first. The adjustment process is as follows: First, place the sample on the optical flat transparent glass 21, then turn on the supplementary light tube 4 for illumination, and observe whether the mesh holes of the steel mesh are clearly visible. If the brightness is low, use the handwheel 96 to rotate the bidirectional threaded rod 94, so that the two moving rods 92 approach each other inward under the screw thread engagement, and at the same time drive the flipping support rod 93 to flip and move, and use the flipping support rod 93 to lift the supporting plate 91 to increase the height of the backlight plate 3 and reduce the distance between the supplementary light tube 4 and the optical flat transparent glass 21 until the mesh holes are clearly visible, that is, the adjustment is completed. <able>

[0050] Preferably, Figures 1 - 3 As shown, in this embodiment, the adjusting mechanism 9 further includes: a guide rod 95. The two guide rods 95 are symmetrically fixed in the box body 1, and the guide rod 95 penetrates through the moving rod 92. After adopting the above solution, the two guide rods 95 provided are used to guide the moving rod 92, improving the stability of the moving rod 92.

[0051] Preferably, Figures 1 - 4 As shown, in this embodiment, it further includes: a threaded column 911 and a wing nut 10. The threaded column 911 is fixed to the top surface of the supporting plate 91 and penetrates through the backlight plate 3. The wing nut 10 is installed on the extending end of the threaded column 911 by screw thread engagement. After adopting the above solution, when installing the backlight plate 3, place the backlight plate 3 on the supporting plate 91, and make the threaded column 911 penetrate through the backlight plate 3, and then tighten the wing nut 10 on the extending end of the threaded column 911, and the stable installation of the backlight plate 3 can be achieved, which is convenient for installation, use and disassembly. After disassembling the backlight plate 3, the supplementary light tube 4 can be disassembled and assembled more safely.

[0052] Preferably, as shown by Figure 1 and Figure 2 In this embodiment, it further includes: positioning columns 8. Four positioning columns 8 are fixedly arranged diagonally in the box body 1, and positioning holes 31 for the positioning columns 8 to penetrate are machined on the backlight plate 3. After adopting the above design, the installation position of the backlight plate 3 is further positioned by the positioning columns 8 penetrating the positioning holes 31, further improving the stability of the installation of the backlight plate 3, and at the same time, it can also guide the movement of the backlight plate 3.

[0053] Preferably, as shown by Figure 1 and Figure 2 In this embodiment, it further includes: a support frame 6 and universal wheels 7. The box body 1 is fixed to the top of the support frame 6, and four universal wheels 7 are fixedly arranged diagonally at the four corners of the bottom surface of the support frame 6. After adopting the above design, the support frame 6 is used to stably support the box body 1, and the inspection device can be easily moved through the four universal wheels 7 provided.

[0054] The components not described in detail herein are prior art.

[0055] The working principle and usage process of the present utility model: For the inspection device of the present utility model, during use, the supplementary light tube 4 is connected to an electrical power source and powered on. Supplementary light is provided from below through the supplementary light tube 4. The flipping frame 5 is opened, and the cleaned steel mesh is placed on the optical planar transparent glass 21. Then the flipping frame 5 is closed, and the steel mesh is limited and protected by the flipping frame 5 and the optical convex transparent glass 51. The light generated by the supplementary light tube 4 can illuminate the steel mesh, making the inspection clearer. The staff can more clearly observe whether the mesh holes are cleaned, greatly improving the efficiency and accuracy of the inspection, and avoiding the occurrence of missed inspection;

[0056] In addition, the optical convex transparent glass 51 has a certain magnifying function. Through the optical convex transparent glass 51, the magnified steel mesh can be observed, and the inspection is more accurate;

[0057] The height of the supplementary light tube 4 of the present utility model is adjustable. Before officially putting it into inspection use, the height of the supplementary light tube 4 can be adjusted to ensure that the mesh holes are clearly visible, ensuring the accuracy of the inspection.

[0058] Finally, it should be noted that: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An inspection device for a steel mesh fixture, comprising a box (1), characterized in that: Also includes: A support frame (2), the support frame (2) being fixed to the top end of the box body (1), and an optically flat transparent glass (21) being fixed on the inner side of the support frame (2); A backlight panel (3), the backlight panel (3) being installed in the box (1); A fill light tube (4), the fill light tube (4) is fixed to the top surface of the backlight panel (3).

2. The inspection device for steel mesh fixture according to claim 1, characterized in that: Also includes: A flip frame (5), the flip frame (5) is hinged to one end of the support frame (2), and an optical convex transparent glass (51) is fixed on the inner side of the flip frame (5).

3. The inspection device for steel mesh fixture according to claim 2, characterized in that: Also includes: A handle (52) is fixed to the free end of the flip frame (5).

4. The inspection device for steel mesh jig according to claim 1, characterized in that: It also includes an adjusting mechanism (9), which is used to adjust the height of the backlight panel (3), and the adjusting mechanism (9) includes: Support plates (91), wherein the two support plates (91) are symmetrically distributed, and the backlight plate (3) is fixed on the top of the support plates (91); Moving rods (92), two moving rods (92) are symmetrically distributed in the box (1); Flip support rods (93), wherein two groups of flip support rods (93) are symmetrically distributed, and the top ends of the flip support rods (93) are hinged to the support plate (91), and the bottom ends are hinged to the moving rod (92); a bidirectional threaded screw (94), the bidirectional threaded screw (94) being rotatably mounted in the box (1), and the bidirectional threaded screw (94) passing through the moving rod (92) and being connected to the moving rod (92) by screwing; A handwheel (96), one end of the bidirectional threaded screw (94) extends out of the box (1), and the handwheel (96) is fixed to the extended end of the bidirectional threaded screw (94).

5. The inspection device for steel mesh jig according to claim 4, characterized in that: The regulating mechanism (9) further comprises: Guide rods (95), two guide rods (95) are symmetrically fixed in the box (1), and the guide rods (95) pass through the moving rod (92).

6. The inspection device for steel mesh jig according to claim 4, characterized in that: Also includes: A threaded column (911), the threaded column (911) being fixed to the top surface of the supporting plate (91) and passing through the backlight plate (3); A butterfly nut (10) is mounted on the protruding end of the threaded column (911) by screwing the butterfly nut (10).

7. The inspection device for steel mesh fixture according to claim 1, characterized in that: Also includes: Positioning posts (8), wherein four positioning posts (8) are fixed diagonally in the box body (1), and positioning holes (31) for the positioning posts (8) to pass through are processed on the backlight plate (3).

8. The inspection device for steel mesh jig according to claim 1, characterized in that: Also includes: A support frame (6), wherein the box body (1) is fixed to the top end of the support frame (6); Universal wheels (7), wherein four universal wheels (7) are fixed diagonally to the four corners of the bottom surface of the support frame (6).