Article replacement device

By designing an item replacement device, using a weighing table and a lifting device to control the item exchange in the exchange box, the problems of low efficiency and high cost of traditional item exchange are solved, and efficient and low-cost item exchange is achieved.

CN223193372UActive Publication Date: 2025-08-05GUANGZHOU CITY UNIV OF TECH
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Patent Information

Application Number
CN202421963574.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-05
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Traditional object exchange methods are inefficient, the device design is complex and expensive.

Method used

The item replacement device including a shell, lifting device, weighing table, support frame, exchange box and controller is adopted. The exchange of target replacement in the exchange box is controlled by sensing the weight change of the exchanged object, reducing manual intervention, using the lifting device to expand or reduce storage space, and simplifying the equipment structure.

Benefits of technology

It improves the efficiency of item exchange, reduces the design complexity and production costs of the device, and improves the adaptability when space is insufficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of article exchange, and provides an article replacement device which comprises a shell, a lifting device, a weighing platform, a supporting frame body, an exchange box and a controller. The shell encloses the supporting frame body to form a cabinet body, an article outlet is formed in the lower portion of the cabinet body, an article inlet is formed in the upper portion of the cabinet body, and a first sensor is arranged at the article inlet; the exchange box is installed at the lower end of the interior of the supporting frame body, and a discharging port of the exchange box is communicated with the article outlet. The lifting device is mounted above the exchange box, the lifting device comprises a lifting platform capable of moving up and down, and the weighing platform is mounted on the top surface of the lifting platform; the controller is used for receiving sensing information of the first sensor, further used for receiving weighing information of the weighing platform, further used for controlling lifting of the lifting device and further used for controlling opening and closing of a discharging port of the exchange box according to the weighing information. The problems of low article exchange efficiency, complex device design and high cost are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of article exchange, in particular to an article replacement device. Background Art

[0002] As automation and intelligent technologies mature, demand for automated item exchange is growing significantly across multiple sectors, including self-service exchange cabinets, automated laboratory sample exchange systems, and automated material allocation in warehouse management. Traditional item exchange methods often rely on manual operations, which are inefficient and require significant human intervention and operational complexity. This is particularly problematic when handling large volumes of frequently exchanged items.

[0003] Therefore, it is necessary to propose a device for exchanging items to solve the problems of low item exchange efficiency, complex device design and high cost. Utility Model Content

[0004] In view of the above-mentioned defects, the purpose of the present invention is to provide an item replacement device, aiming to improve the efficiency of item exchange, reduce the complexity of device design, and reduce the production cost of the device.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] An article replacement device comprises a housing, a lifting device, a weighing platform, a supporting frame, an exchange box and a controller;

[0007] The housing encloses the support frame to form a cabinet, the lower portion of the cabinet is provided with an item outlet, the upper portion of the cabinet is provided with an item entrance, and a sensor 1 is provided at the item entrance, the sensor 1 being used to sense whether there is an item on the plane where the item entrance is located;

[0008] The exchange box is installed at the lower end of the support frame, and is used to store the target replacement object. The discharge port of the exchange box is connected to the item outlet;

[0009] The lifting device is installed above the exchange box, and the lifting device includes a lifting platform that can move up and down. The top surface of the lifting platform is installed with the weighing platform, and the top surface of the weighing platform is the loading surface;

[0010] The space formed by the plane where the article entrance is located, the loading surface and the shell is a storage space, and the storage space is used to store articles put in through the article entrance;

[0011] The lifting device, the weighing platform, the sensor 1 and the exchange box are respectively communicated with the controller; the controller is used to receive the sensing information of the sensor 1, and is also used to receive the weighing information of the weighing platform, and is also used to control the lifting and lowering of the lifting device, and is also used to control the switch of the discharge port of the exchange box according to the weighing information.

[0012] Preferably, the support frame is further provided with a top limit member and a bottom limit member, and the top limit member and the bottom limit member are used to limit the top limit position and the bottom limit position of the movement of the lifting platform respectively.

[0013] Preferably, the lifting device also includes a guide rod and a belt, the lifting platform can be slidably installed on the guide rod, the lifting platform is equipped with a belt clamping member, the guide rod and the belt are both vertically arranged, and the lifting platform is driven to slide up and down by the belt clamping member during belt transmission.

[0014] Preferably, the number of the belts is an even number, and the belts are symmetrically and vertically arranged on both sides of the lifting platform. A driving motor is provided at the top of the support frame, and a coupling is provided at the output end of the driving motor.

[0015] Each of the belts is provided with two corresponding pulleys, and the driving motor drives the pulleys through a coupling to drive the belt transmission.

[0016] Preferably, the number of the guide rods is 4, and the 4 guide rods are symmetrically and vertically arranged on both sides of the lifting platform;

[0017] The support frame is provided with a polished rod support for fixing the guide rod, and both ends of the guide rod are provided with the polished rod support.

[0018] Furthermore, the exchange box includes a pushing device, and the output end of the pushing device is connected to a pushing plate;

[0019] A rotatable material baffle is provided at the bottom of the exchange box, and the pushing plate is pushed by the output end of the pushing device to rotate the material baffle relative to the exchange box, and the discharge port is formed at the bottom of the exchange box.

[0020] Furthermore, the article outlet is further provided with a drop area, and the drop area is provided below the exchange box;

[0021] The discharge port is communicated with the blanking area, and the target replacement object in the exchange box enters the blanking area through the discharge port.

[0022] Preferably, the article entrance is a long strip opening, the height of the long strip opening is 2CM-3CM, the length direction of the long strip opening is parallel to the horizontal direction, and the article entrance is used to put cardboard.

[0023] Furthermore, the exchange box is used to store pet food, and a door for taking in and out is provided on the back of the cabinet.

[0024] One of the above technical solutions has the following advantages or beneficial effects:

[0025] This solution uses a weighing platform to sense the weight changes of the exchange objects and control the exchange with the target exchange objects in the exchange box, reducing manual intervention and the complexity of operation. The design of the belt clamp helps to maintain the stability of the lifting platform sliding up and down, and can help prevent the lifting platform from unnecessary shaking or offsetting during the lifting process. The lifting device can effectively expand or reduce the storage space and improve the adaptability of the device when space is insufficient. The equipment structure of this solution is simple and clear. Compared with complex automation equipment, the components and structural design of this device are relatively simple, with lower production and assembly costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic structural diagram of an article replacement device according to an embodiment of the present invention;

[0027] Figure 2 This is a diagram of the internal structure of an article replacement device according to an embodiment of the present invention (part of the housing is hidden and not shown in the figure);

[0028] Figure 3 This is a side view of an article replacement device according to an embodiment of the present invention (part of the housing is hidden and not shown in the figure);

[0029] Figure 4 This is a bottom view of an article replacement device according to an embodiment of the present invention (part of the housing is hidden and not shown in the figure);

[0030] Figure 5 It is a partial schematic diagram of the exchange box of an article replacement device provided by an embodiment of the present invention.

[0031] Among them: weighing platform 4, support frame 3, exchange box 2, guide rod 11, lifting platform 12, belt 13, belt clamping part 121, item entrance 7, storage space 32, top limiter 33, bottom limiter 34, drive motor 35, coupling 36, pulley 131, polished rod support 37, pushing device 21, material baffle 22, pushing plate 23, discharge port 24, blanking area 25, shell 5, item outlet 6. DETAILED DESCRIPTION

[0032] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more.

[0035] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0036] An article replacement device, comprising a housing 5, a lifting device, a weighing platform 4, a support frame 3, an exchange box 2 and a controller;

[0037] The housing 5 encloses the support frame 3 to form a cabinet, the lower portion of the cabinet is provided with an item outlet 6, the upper portion of the cabinet is provided with an item inlet 7, and the item inlet 7 is provided with a sensor 1 for sensing whether there is an item on the plane where the item inlet 7 is located;

[0038] The exchange box 2 is installed at the lower end of the support frame 3. The exchange box 2 is used to store the target replacement object. The discharge port 24 of the exchange box 2 is connected to the item outlet 6.

[0039] The lifting device is installed above the exchange box 2, and the lifting device includes a lifting platform 12 that can move up and down. The top surface of the lifting platform 12 is installed with the weighing platform 4, and the top surface of the weighing platform 4 is the loading surface;

[0040] The space formed by the plane where the article entrance 7 is located, the loading surface and the housing 5 is a storage space 32, and the storage space 32 is used to store articles put in through the article entrance 7;

[0041] The lifting device, the weighing platform 4, the sensor 1 and the exchange box 2 are respectively communicated with the controller; the controller is used to receive the sensing information of the sensor 1, and is also used to receive the weighing information of the weighing platform 4, and is also used to control the lifting and lowering of the lifting device, and is also used to control the switch of the discharge port 24 of the exchange box 2 according to the weighing information.

[0042] Specifically, if Figure 1-5 As shown, the support frame 3 serves as the supporting structure of the entire device. Its external shape can be rectangular or square. In this embodiment, the support frame 3 is rectangular in shape and is enclosed by a housing 5 to form a cabinet. In actual use, this cabinet can be a closed cabinet. The cabinet can be divided into two parts, upper and lower. The lower part of the cabinet is equipped with an exchange box 2 and an item outlet 6. The exchange box 2 contains items that users can exchange for, called target exchange items. The upper part of the cabinet has an item inlet 7, through which users can insert exchange items. The exchange items land on the weighing platform 4 inside the support frame 3. The space formed by the plane of the item inlet 7, the loading surface, and the housing 5 is the storage space 32 for storing the exchange items. It is worth noting that the exchange items can be recyclable garbage or resources, and the target exchange items can be practical items in daily life. Therefore, the exchange items may contain fragile items, such as glass bottles. Therefore, the weighing platform 4 in this embodiment is initially positioned close to the item inlet 7 to prevent the glass bottles from breaking when reaching the weighing platform 4. During specific use, the designated exchange object is put into the item entrance 7. When the exchange objects on the weighing platform 4 increase, the controller receives the weighing information of the weighing platform 4. According to the pre-set ratio, for example, 1g of exchange object is exchanged for 1g of target exchange object, the controller controls the discharge port 24 of the exchange box 2 to open, and the target exchange object enters the item outlet 6 from the discharge port 24; after multiple item exchanges, the items in the storage space 32 gradually accumulate. When the sensor senses that there are items on the plane where the item entrance 7 is located, in order to free up the storage space 32, the sensor sends a sensing information, and the controller controls the lifting device to move the position of the weighing platform 4 to the bottom end of the support frame 3, and the weighing platform 4 moves downward accordingly to expand the storage space 32 to prevent the exchange objects from blocking the item entrance 7.

[0043] This solution uses the weighing platform 4 to sense the weight change of the exchange object and control the exchange with the target replacement object in the exchange box 2, reducing manual intervention and the complexity of operation. The lifting device can effectively expand or reduce the storage space 32, improving the adaptability of the device when space is insufficient; the equipment structure of this solution is simple. Compared with complex automated equipment, the components and structural design of this device are relatively simple, with lower production cost and assembly cost.

[0044] Furthermore, the support frame 3 is further provided with a top limit member 33 and a bottom limit member 34 , and the top limit member 33 and the bottom limit member 34 are respectively used to limit the top limit position and the bottom limit position of the movement of the lifting platform 12 .

[0045] Specifically, the top limit member 33 and the bottom limit member 34 ensure that the lifting platform 12 does not exceed a predetermined range during movement, preventing the lifting platform 12 from damaging other objects in the device due to excessive movement, and indirectly extending the service life of the device.

[0046] Preferably, the lifting device also includes a guide rod 11 and a belt 13, the lifting platform 12 is slidably mounted on the guide rod 11, the lifting platform 12 is installed with a belt clamping member 121, the guide rod 11 and the belt 13 are both vertically arranged, and when the belt 13 is transmitted, the lifting platform 12 is driven to slide up and down through the belt clamping member 121.

[0047] Specifically, the lifting device also includes a guide rod 11 and a belt 13. A weighing platform 4 is placed on the lifting platform 12. When the weighing platform 4 needs to be moved, the belt 13 is driven by an external force. The belt clamping member 121 clamps the belt 13 to move the lifting platform 12 along the installation direction of the guide rod 11, thereby expanding the storage space 32 when there is insufficient space, and reducing the distance between the weighing platform 4 and the item entrance 7 when there is sufficient space, thereby preventing damage to the exchanged items.

[0048] The design of the belt clamping member 121 helps to maintain the stability of the lifting platform 12 when sliding up and down, and can help prevent the lifting platform 12 from unnecessary shaking or deviation during the lifting process.

[0049] Furthermore, the number of the belts 13 is an even number, and the belts 13 are symmetrically and vertically arranged on both sides of the lifting platform 12. A driving motor 35 is provided at the top of the support frame 3, and a coupling 36 is provided at the output end of the driving motor 35.

[0050] Each of the belts 13 is provided with two corresponding pulleys 131 , and the driving motor 35 drives the pulleys 131 through the coupling 36 to drive the belts 13 .

[0051] Specifically, a drive motor 35 is provided at the top of the support frame 3. In this embodiment, a coupling 36 is used to connect the output end of the drive motor 35 and the pulley 131, so that the rotational motion generated by the motor can be effectively transmitted to the pulley 131. The coupling 36 transmits the torque of the motor to the rotating shaft of the pulley 131. The symmetrical pulleys 131 can rotate synchronously so that the lifting platform 12 can be lifted and lowered smoothly. The drive motor 35 set at the top can avoid occupying additional space at the bottom or side of the equipment, making the overall layout more compact.

[0052] Preferably, the number of the guide rods 11 is 4;

[0053] The four guide rods 11 are symmetrically and vertically arranged on both sides of the lifting platform 12;

[0054] The support frame 3 is provided with a polished rod support 37 for fixing the guide rod 11 , and both ends of the guide rod 11 are provided with the polished rod support 37 .

[0055] Specifically, the design of the light rod support 37 ensures the stable installation of the guide rod 11. The four guide rods 11 are symmetrically arranged on both sides of the lifting platform 12, which helps to evenly distribute the weight of the lifting platform 12 and reduce the tilting or shaking of the lifting platform 12 during the lifting process, thereby improving the overall stability. The four guide rods 11 effectively share the pressure of the platform and the load, improve the overall carrying capacity, and avoid deformation or damage of a single light rod due to overload.

[0056] Preferably, the exchange box 2 includes a pushing device 21, and the output end of the pushing device 21 is connected to a pushing plate 23;

[0057] A rotatable material baffle 22 is provided at the bottom of the exchange box 2. The pushing plate 23 is pushed by the output end of the pushing device 21 to rotate the material baffle 22 relative to the exchange box 2, and the discharge port 24 is formed at the bottom of the exchange box 2.

[0058] Specifically, if Figure 5 As shown, during item exchange, a pusher 21 on the surface of the exchange box 2 drives a push plate 23 to move. Because the push plate 23 is located on one side of the material baffle 22, its movement causes the material baffle 22 to rotate, forming an open discharge port 24 between the bottom of the exchange box 2 and the material baffle 22. The target exchanged item is removed from the discharge port 24. The pusher 21 automatically drives the push plate 23, thereby controlling the opening and closing of the material baffle 22, achieving automated adjustment of the discharge port 24. The size of the discharge port 24 can be changed according to the load-bearing changes of the weighing platform 4, reducing reliance on manual operation.

[0059] Furthermore, a drop area 25 is provided at the article outlet 6, and the drop area 25 is provided below the exchange box 2;

[0060] The discharge port 24 is connected to the blanking area 25 , and the target replacement object in the exchange box 2 enters the blanking area 25 through the discharge port 24 .

[0061] Specifically, by setting the drop-off area 25 below the exchange box 2, it can be ensured that the target replacement object falls accurately into the designated area when discharged, and the target replacement object will not fall outside the device. The target replacement object can be protected from external influences for a short time. For example, if there is water on the ground or it is raining outside, the target replacement object will be immediately soaked by water, so the setting of the drop-off area 25 helps to reduce the possibility of damage to the items.

[0062] Preferably, the article inlet 7 is a long strip opening, the height of the long strip opening is 2CM-3CM, the length direction of the long strip opening is parallel to the horizontal direction, and the article inlet 7 is used to put cardboard.

[0063] By limiting the size of the article inlet 7, it is ensured that only cardboard can be put in.

[0064] Furthermore, the exchange box 2 is used to store pet food, and a door for taking in and out is provided on the back of the cabinet.

[0065] By self-service recycling of used cardboard, an equal amount can be exchanged for pet food. The access door is set to open the item replacement device from the back, making it convenient to take out the cardboard placed in the storage space. At the same time, the target replacement items in the exchange box 2 can also be replenished by opening the access door, which facilitates the inspection of the interior of the cabinet and has high commercial value.

[0066] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0067] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An item replacement device, characterized in that: It includes a shell, a lifting device, a weighing platform, a supporting frame, an exchange box and a controller; The housing encloses the support frame to form a cabinet, the lower portion of the cabinet is provided with an item outlet, the upper portion of the cabinet is provided with an item entrance, and a sensor 1 is provided at the item entrance, the sensor 1 being used to sense whether there is an item on the plane where the item entrance is located; The exchange box is installed at the lower end of the support frame, and is used to store the target replacement object. The discharge port of the exchange box is connected to the item outlet; The lifting device is installed above the exchange box, and the lifting device includes a lifting platform that can move up and down. The top surface of the lifting platform is installed with the weighing platform, and the top surface of the weighing platform is the loading surface; The space formed by the plane where the article entrance is located, the loading surface and the shell is a storage space, and the storage space is used to store articles put in through the article entrance; The lifting device, the weighing platform, the sensor 1 and the exchange box are respectively communicated with the controller; the controller is used to receive the sensing information of the sensor 1, and is also used to receive the weighing information of the weighing platform, and is also used to control the lifting and lowering of the lifting device, and is also used to control the switch of the discharge port of the exchange box according to the weighing information.

2. The article replacement device according to claim 1, characterized in that: The support frame is further provided with a top limit member and a bottom limit member, and the top limit member and the bottom limit member are used to limit the top limit position and the bottom limit position of the movement of the lifting platform respectively.

3. The article replacement device according to claim 1, characterized in that: The lifting device also includes a guide rod and a belt. The lifting platform can be slidably installed on the guide rod. The lifting platform is equipped with a belt clamping piece. The guide rod and the belt are both vertically arranged. When the belt is driven, the lifting platform is driven to slide up and down through the belt clamping piece.

4. The article replacement device according to claim 3, characterized in that: The number of the belts is an even number, and the belts are symmetrically and vertically arranged on both sides of the lifting platform. A driving motor is provided at the top of the support frame, and a coupling is provided at the output end of the driving motor; Each of the belts is provided with two corresponding pulleys, and the driving motor drives the pulleys through a coupling to drive the belt transmission.

5. The article replacement device according to claim 3, characterized in that: The number of the guide rods is 4; The four guide rods are symmetrically and vertically arranged on both sides of the lifting platform; The support frame is provided with a polished rod support for fixing the guide rod, and both ends of the guide rod are provided with the polished rod support.

6. The article replacement device according to claim 1, characterized in that: The exchange box includes a pushing device, and the output end of the pushing device is connected to a pushing plate; A rotatable material baffle is provided at the bottom of the exchange box, and the pushing plate is pushed by the output end of the pushing device to rotate the material baffle relative to the exchange box, and the discharge port is formed at the bottom of the exchange box.

7. The article replacement device according to claim 6, characterized in that: The article outlet is also provided with a drop area, and the drop area is provided below the exchange box; The discharge port is communicated with the blanking area, and the target replacement object in the exchange box enters the blanking area through the discharge port.

8. The article replacement device according to claim 1, characterized in that: The article entrance is a long strip opening, the height of the long strip opening is 2CM-3CM, the length direction of the long strip opening is parallel to the horizontal direction, and the article entrance is used for putting cardboard.

9. The article replacement device according to claim 8, characterized in that: The exchange box is used to store pet food, and a take-in door is provided on the back of the cabinet.