Positioning solder

By setting a positioning and turning structure on the solder sheet, the problem of unstable assembly between the contact tray and the contact tray is solved, and an efficient and stable assembly process is achieved.

CN223193699UActive Publication Date: 2025-08-05CHENGDU XUGUANG ELECTRONICS
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Patent Information

Application Number
CN202422074015.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-05
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the prior art, the assembly quality of the contact tray and the contact tray is unstable, and it relies on manual visual inspection and manual alignment, resulting in low labor efficiency and high requirements on personnel skills and equipment performance.

Method used

Positioning solder is used, and the solder sheet is equipped with upward and downward positioning and turning, which is adapted to the grooves of the contact tray and contact tray to ensure accurate alignment and prevent rotation and misalignment.

Benefits of technology

Improve assembly quality, simplify operational processes, reduce requirements for operator skills and equipment jitter, and achieve efficient batch assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning welding flux which comprises a welding flux sheet, the welding flux sheet is round, a round hole is formed in the center of the welding flux sheet, a plurality of notches are radially formed in the edge of the welding flux sheet with the circle center as the center, and at least two notches are provided with upward positioning upwarps and downward positioning upwarps. According to the utility model, the slots of the contact disc are in one-to-one correspondence with the slots of the contact tray, so that the contact disc is prevented from circumferentially rotating relative to the contact tray, the assembly alignment quality is improved, and the dependence on personnel and equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling, in particular to a positioning solder. Background Art

[0002] A vacuum interrupter, also known as a vacuum switch tube, is a core component of medium- and high-voltage power switches. Its primary function is to rapidly extinguish arcs and suppress current flow in medium- and high-voltage circuits after power is disconnected, using the excellent insulation properties of the vacuum within the tube to prevent accidents and incidents. The core component of a vacuum interrupter is the contact assembly, which includes a contact disc, contact tray, and solder.

[0003] To achieve current diversion and reduce eddy currents generated during circuit breaker interruption, the radial slots of the contact disc must align exactly with those of the contact tray to prevent the contact disc from rotating relative to the tray and causing misalignment. Therefore, the assembly quality of the contact disc and contact tray is particularly important during vacuum interrupter assembly. Currently, manual visual inspection and alignment are used, resulting in inconsistent assembly quality, high demands on personnel skills and equipment performance, and low jitter requirements. The alignment process also leads to low labor efficiency. Utility Model Content

[0004] The utility model provides a positioning solder, which makes the slots of the contact disk correspond to the slots of the contact tray one by one, prevents the contact disk from rotating in a circle relative to the contact tray, and improves the assembly alignment quality.

[0005] In order to achieve the above technical purpose, the technical solution adopted by this utility model is:

[0006] A positioning solder comprises a solder sheet. The solder sheet is circular with a circular hole in the center and a plurality of notches radially provided on the edge with the center of the circle as the center. At least two of the notches are provided with an upward positioning flap and a downward positioning flap.

[0007] Furthermore, the number of the notches of the solder sheet is the same as the number of the first radial slot of the contact tray and the number of the second radial slot of the contact tray.

[0008] Furthermore, there are 6 gaps.

[0009] Furthermore, the two notches with the upward positioning flap and the downward positioning flap are symmetrical to each other.

[0010] Furthermore, the width of the notch is adapted to the width of the radial slot 1 of the contact tray and the radial slot 2 of the contact plate.

[0011] Furthermore, both side edges of the notch are respectively connected to an upward positioning flap and a downward positioning flap.

[0012] Furthermore, the height of the upward positioning flip is not greater than the second depth of the radial slot of the contact plate, and the height of the downward positioning flip is not greater than the first depth of the radial slot of the contact tray.

[0013] Furthermore, the diameter of the solder sheet is smaller than the diameter of the circular sink of the contact tray.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model can prevent the contact tray and the contact disc from being misaligned during assembly, so that the slots of the contact disc correspond to the slots of the contact tray one by one, thereby ensuring the assembly quality, being easy to operate, having low skill requirements for the operator, and reducing the requirements for equipment jitter control, and can efficiently assemble contact components in batches. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 Schematic diagram of the structure of the solder sheet;

[0018] Figure 2 is a top view of the contact tray;

[0019] Figure 3 is a top view of the contact disk;

[0020] Figure 4 Schematic diagram of contact assembly Figure 1 ;

[0021] Figure 5 Schematic diagram of contact assembly Figure 2 ;

[0022] Figure 6 for Figure 5 A magnified view of the middle part D;

[0023] In the figure: 1-solder sheet, 2-notch, 3-upward positioning flap, 4-downward positioning flap, 5-round hole, 6-contact tray, 7-contact plate, 8-radial slot 1, 9-radial slot 2, 10-circular sink. DETAILED DESCRIPTION

[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0025] In the description of the embodiments of the present application, it should be noted that the indicated orientation or position relationship is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when in use, or is the orientation or position relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0026] In the description of the embodiments of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0027] Example

[0028] like Figure 2 As shown, the assembled contact tray 6 is in the shape of a disc with a larger upper portion and a smaller lower portion. A circular groove 10 is provided on the upper surface, and a radial groove 8 is provided with the center of the circle. There are six radial grooves 8 in total. Figure 3 As shown, the contact disc 7 is disc-shaped and is provided with radial slots 9 centered on the center of the disc, and there are six radial slots 9 in total.

[0029] like Figure 1 As shown, a positioning solder includes a solder sheet 1. The solder sheet 1 is circular with a circular hole 5 in the center. Six notches 2 are radially opened on the edge with the center of the circle as the center. The width of the notch 2 is adapted to the width of the radial slot 1 8 of the contact tray 6 and the radial slot 2 9 of the contact tray 7. The two side edges of the two symmetrical notches 2 are respectively connected to the upward positioning flap 3 and the downward positioning flap 4. The height of the upward positioning flap 3 is not greater than the depth of the radial slot 2 9 of the contact tray 7, and the height of the downward positioning flap 4 is not greater than the depth of the radial slot 1 8 of the contact tray 6.

[0030] The diameter of the solder sheet 1 is smaller than the diameter of the circular sink 10 of the contact tray 6. Figure 4-6As shown, in the first step of assembly, the solder sheet 1 is placed in the circular recess 10 of the contact tray 6, and the downward positioning flap 4 is snapped into the radial slot 8 of the contact tray 6; in the second step, the contact tray 7 is placed on the solder sheet 1, and the radial slot 9 of the contact tray 7 is aligned with the upward positioning flap 3 of the solder sheet 1, and then snapped in to achieve positioning.

[0031] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field may make various corresponding changes and modifications based on the present invention, but these corresponding changes and modifications should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A positioning solder, characterized in that: The solder sheet (1) is circular, with a circular hole (5) provided at the center, and a plurality of notches (2) radially provided on the edge with the center of the circle as the center, at least two of the notches (2) being provided with upward positioning flaps (3) and downward positioning flaps (4).

2. The positioning solder according to claim 1, characterized in that: The number of the notches (2) of the solder sheet (1) is the same as the number of the radial slots (8) of the contact tray (6) and the radial slots (9) of the contact tray (7).

3. The positioning solder according to claim 1, wherein: There are 6 gaps (2).

4. The positioning solder according to claim 3, wherein: The two notches (2) provided with an upward positioning flap (3) and a downward positioning flap (4) are symmetrical to each other.

5. The positioning solder according to claim 1, wherein: The width of the notch (2) is adapted to the width of the radial slot 1 (8) of the contact tray (6) and the radial slot 2 (9) of the contact plate (7).

6. The positioning solder according to claim 5, characterized in that: The two sides of the notch (2) are respectively connected to an upward positioning flap (3) and a downward positioning flap (4).

7. The positioning solder according to claim 6, characterized in that: The height of the upward positioning flap (3) is not greater than the depth of the radial slot 2 (9) of the contact plate (7), and the height of the downward positioning flap (4) is not greater than the depth of the radial slot 1 (8) of the contact tray (6).

8. The positioning solder according to claim 1, wherein: The diameter of the solder sheet (1) is smaller than the diameter of the circular sink (10) of the contact tray (6).