Lightweight and high-voltage-resistant cable protection shell

By using lightweight, high-strength materials and modular splicing design cable protection shells, the traditional shells are solved by solving the problems of large weight, poor pressure resistance and inconvenient installation, achieving lightweight, high pressure resistance and convenient installation effects.

CN223194336UActive Publication Date: 2025-08-05CHENGDU GUOKE MILITARY AVIATION INFORMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421900571.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-08-05
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The traditional cable protection shell has too much weight, insufficient pressure resistance and inconvenient installation, resulting in increased transportation and installation difficulties, high costs and increased safety risks.

Method used

The upper and lower shells are made of aluminum alloy, titanium alloy or composite fiber materials. The outer surface is equipped with a compressive layer and a compressive ring, and the inner surface is equipped with anti-slip texture, and connected through a modular splicing design and threaded hole fasteners.

Benefits of technology

It realizes a lightweight design, improves compressive strength and installation convenience, ensures the safety and stability of the cables in high-voltage environments, and reduces transportation and installation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cable protection shells, in particular to a light-weight and high-voltage-resistant cable protection shell which comprises the following components: a protection shell which comprises an upper shell and a lower shell; splicing edges are arranged on the sides of the upper shell and the lower shell respectively, and mounting holes for fixed connection are formed in the splicing edges; the upper shell and the lower shell are spliced together through matching of the splicing edges, and fasteners are arranged on the mounting holes; the outer surface of the upper shell and the outer surface of the lower shell are each provided with a compression-resistant layer, and the main components of the upper shell and the lower shell are made of light high-strength materials such as aluminum alloy, titanium alloy or composite fiber materials, so that the overall weight of the protective shell is remarkably reduced, transportation, installation and maintenance are facilitated, the requirement for a supporting structure is lowered, and cost is saved; the compressive strength of the protective shell is greatly improved through the compressive layer arranged on the outer surface and the compressive rings uniformly distributed in the protective shell, especially the compressive rings made of reinforced composite fiber materials.
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Description

Technical Field

[0001] The utility model relates to the field of cable protection cases, and specifically relates to a lightweight and high-pressure-resistant cable protection shell. Background Technique

[0002] With the rapid progress of modern industry and technology, cables, as an indispensable infrastructure in key fields such as power transmission and communication connection, their safety and reliability have become the focus of the industry. In high-pressure and complex application environments, cables face more severe challenges, including but not limited to high-intensity pressure shocks, harsh climate conditions, and frequent installation and maintenance requirements.

[0003] When traditional cable protection shells face these challenges, they often expose significant limitations. First, their excessive weight not only increases the difficulty of transportation and installation but also may lead to additional cost burdens. Second, insufficient pressure resistance makes it difficult for traditional shells to effectively protect cables in high-pressure environments, increasing potential safety risks. In addition, inconvenient installation is also a common problem of traditional shells, affecting work efficiency and user experience. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a lightweight and high-pressure-resistant cable protection shell.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: A lightweight and high-pressure-resistant cable protection shell of the utility model includes the following components:

[0008] A protection shell body, the protection shell body includes an upper shell and a lower shell;

[0009] Splicing edges are respectively provided on the sides of the upper shell and the lower shell, and mounting holes for fixed connection are provided on the splicing edges;

[0010] The upper shell and the lower shell are spliced together by the coincidence of the splicing edges, and fasteners are arranged on the mounting holes;

[0011] Compression layers are provided on the outer surfaces of the upper shell and the lower shell, and a number of compression rings are evenly distributed inside the compression layers;

[0012] A number of compression holes are arranged around the compression rings;

[0013] Anti-slip patterns are provided on the inner surfaces of the upper shell and the lower shell.

[0014] Preferably, the shape of the pressure-resistant hole is any one of a rhombus structure or an oval structure.

[0015] Further preferably, the anti-slip texture is a spiral groove structure.

[0016] Again preferably, one end of the upper shell and the lower shell is provided with a splicing groove, and the other end is provided with a splicing ring adapted to the splicing groove.

[0017] Preferably, the upper shell and the lower shell are made of any one of aluminum alloy, titanium alloy and composite fiber material.

[0018] Again preferably, the mounting hole is a threaded hole, and the fastener is a combination of a bolt and a nut.

[0019] (III) Advantageous Effects

[0020] Compared with the prior art, the present utility model provides a lightweight and high-pressure-resistant cable protection shell, which has the following advantageous effects:

[0021] Lightweight design:

[0022] By using lightweight and high-strength materials such as aluminum alloy, titanium alloy or composite fiber material as the main components of the upper shell and the lower shell, the overall weight of the protection shell is significantly reduced, which is convenient for transportation, installation and maintenance, reduces the requirements for the support structure, and saves costs.

[0023] High-pressure resistance performance:

[0024] The pressure-resistant layer provided on the outer surface and the pressure-resistant rings evenly distributed therein, especially the pressure-resistant rings made of reinforced composite fiber material, greatly improve the pressure-resistant strength of the protection shell. The design of the rhombus structure or oval structure pressure-resistant holes on the pressure-resistant rings can effectively disperse and absorb the pressure when subjected to external pressure, prevent the shell from cracking, and ensure the safety of the cable in a high-pressure environment.

[0025] Anti-slip stability:

[0026] The spiral groove structure anti-slip texture provided on the inner surface increases the friction with the cable, effectively prevents the cable from sliding and shifting in the shell, and improves the fixing stability and safety of the cable.

[0027] Modular splicing design:

[0028] The upper shell and the lower shell are spliced together by the matching of the splicing edges and are fixed with fasteners, making the installation and disassembly of the protection shell simple and fast. At the same time, the design of having a splicing groove at one end and a splicing ring at the other end further enhances the modular characteristics of the protection shell, facilitating flexible splicing according to the actual length of the cable and improving the convenience and flexibility of use.

[0029] Installation convenience:

[0030] The installation holes are designed as threaded holes and are used in conjunction with fasteners such as bolts and nuts, simplifying the installation process and improving the installation efficiency. At the same time, the fastening effect of the fasteners also ensures a tight connection between the upper shell and the lower shell, preventing loosening caused by external factors.

[0031] Diversity of material selection:

[0032] A variety of material options (aluminum alloy, titanium alloy, composite fiber material) are provided as the manufacturing materials for the upper shell and the lower shell, meeting the material performance requirements of different application scenarios and improving the applicability and market competitiveness of the product.

[0033] In summary, a lightweight and high-pressure-resistant cable protection shell described in this patent document shows significant beneficial effects in aspects such as lightweight design, high-pressure resistance performance, anti-slip stability, modular splicing design, installation convenience, and diversity of material selection, and has high practical value and market promotion prospects. Brief description of the drawings

[0034] Figure 1 It is a schematic top view structure diagram of the protection shell of the present utility model;

[0035] Figure 2 It is a schematic internal structure diagram of the protection shell of the present utility model;

[0036] Figure 3 It is a schematic structure diagram of the compression ring of the oval compression hole of the present utility model;

[0037] Figure 4 It is a schematic cross-sectional structure diagram of the upper shell of the present utility model;

[0038] In the figure: 1. Upper shell; 2. Lower shell; 3. Splicing edge; 4. Installation hole; 5. Splicing groove; 6. Compression ring; 7. Compression hole; 8. Anti-slip pattern; 9. Splicing ring; 10. Compression layer. Detailed implementation manners

[0039] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0040] Please refer to Figures 1-4 , a lightweight and high-pressure-resistant cable protection shell of the present utility model includes the following components:

[0041] A protective housing, the protective housing includes an upper shell 1 and a lower shell 2;

[0042] Splicing edges 3 are respectively provided on the side edges of the upper shell 1 and the lower shell 2, and mounting holes 4 for fixed connection are provided on the splicing edges 3;

[0043] The upper shell 1 and the lower shell 2 are spliced together by the mating of the splicing edges 3, and fasteners are configured on the mounting holes 4;

[0044] Compressive layers 10 are provided on the outer surfaces of the upper shell 1 and the lower shell 2, and a number of compressive rings 6 are evenly distributed inside the compressive layers 10;

[0045] A number of compressive holes 7 are arranged around the compressive rings 6;

[0046] Anti-slip patterns 8 are provided on the inner surfaces of the upper shell 1 and the lower shell 2.

[0047] In the preferred solution of the above lightweight and high-pressure-resistant cable protection housing:

[0048] Lightweight and high-pressure-resistant design

[0049] Compressive layer 10 and compressive ring 6: Compressive layers 10 are provided on the outer surfaces of the upper shell 1 and the lower shell 2 of the cable protection housing. A number of compressive rings 6 are embedded inside this layer. The compressive holes 7 on the compressive rings 6 are designed as any one of a rhombus structure or an elliptical structure. The existence of these holes enables the compressive layer 10 to generate local deformation when subjected to external pressure, effectively dispersing and absorbing the pressure, thereby improving the high-pressure resistance performance of the entire protection housing.

[0050] Material selection: The upper shell 1 and the lower shell 2 are made of any one of aluminum alloy, titanium alloy or composite fiber material. These materials all have high specific strength and good corrosion resistance, and can achieve the lightweight goal while ensuring the structural strength.

[0051] Anti-slip design

[0052] Anti-slip patterns 8: Anti-slip patterns 8 with a spiral groove structure are provided on the inner surfaces of the upper shell 1 and the lower shell 2. This spiral design not only increases the contact area with the cable, but also effectively prevents the cable from sliding inside the housing through its unique shape, ensuring the stability and safety of the cable in a complex environment.

[0053] Modular splicing design

[0054] Splicing Groove 5 and Splicing Ring 9: Each upper shell 1 and lower shell 2 has a splicing groove 5 at one end and a splicing ring 9 at the other end. This design allows multiple protective shells to be spliced together to extend the protection length or accommodate cables of different sizes. Furthermore, the combination of the splicing groove 5 and the splicing ring 9 ensures the stability and sealing of the overall structure after splicing.

[0055] Installation and fastening

[0056] Threaded holes and fasteners: The mounting holes 4 on the splicing edge 3 are designed as threaded holes for use with fasteners such as bolts and nuts. This design simplifies the installation process, improves installation efficiency, and ensures a secure connection between the upper shell 1 and the lower shell 2.

[0057] This utility model describes a lightweight and high-pressure resistant cable protection shell, the working principle of which is mainly reflected in the following aspects:

[0058] Splicing and fastening of protective shell:

[0059] The protective shell is composed of an upper shell 1 and a lower shell 2, which are joined together by side joint edges 3.

[0060] The joint edge 3 is provided with mounting holes 4 for fixing the upper shell 1 and the lower shell 2. By disposing fasteners (such as bolts, nuts, etc.) in these mounting holes 4, a tight connection between the upper shell 1 and the lower shell 2 can be ensured to prevent loosening due to external pressure or vibration.

[0061] The reinforcing effect of the pressure-resistant layer 10:

[0062] The outer surfaces of the upper shell 1 and the lower shell 2 are both provided with a pressure-resistant layer 10, which is the key to protecting the high-pressure resistance of the shell.

[0063] Several anti-pressure rings 6 are evenly distributed inside the anti-pressure layer 10. These anti-pressure rings 6 are made of high-strength materials and can provide effective support and dispersion when subjected to external pressure.

[0064] A plurality of pressure-resistant holes 7 are arranged around the pressure-resistant ring 6. The design of these holes enables the pressure-resistant layer 10 to undergo local deformation when subjected to pressure, thereby absorbing and dispersing the pressure and avoiding the shell rupture caused by pressure concentration.

[0065] Improved stability of anti-slip groove 8:

[0066] The inner surfaces of the upper shell 1 and the lower shell 2 are provided with anti-slip grooves 8, which are generally in the form of spiral grooves.

[0067] The main function of the anti-slip pattern 8 is to increase the friction with the cable and prevent the cable from sliding or shifting within the housing. This is crucial for ensuring the stability and safety of the cable in complex environments.

[0068] Summary:

[0069] Through the splicing and fastening of the upper shell 1 and the lower shell 2, the strengthening effect of the pressure-resistant layer 10, and the improvement of the stability of the anti-slip pattern 8, the cable protection housing of the present utility model achieves the dual goals of lightweight and high pressure resistance. The splicing structure of the protection housing makes installation and disassembly convenient and fast; the presence of the pressure-resistant layer 10 significantly improves the pressure resistance of the housing; and the anti-slip pattern 8 ensures the stable position of the cable within the housing. Under the combined action of these designs, the cable protection housing has broad application prospects in the fields of electricity, communication, etc.

[0070] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A lightweight and high-pressure resistant cable protection shell, characterized in that: Includes the following components: A protective shell, comprising an upper shell (1) and a lower shell (2); The sides of the upper shell (1) and the lower shell (2) are respectively provided with splicing edges (3), and the splicing edges (3) are provided with mounting holes (4) for fixed connection; The upper shell (1) and the lower shell (2) are spliced together by fitting the splicing edges (3), and the mounting holes (4) are provided with fasteners; The outer surfaces of the upper shell (1) and the lower shell (2) are both provided with a pressure-resistant layer (10), and a plurality of pressure-resistant rings (6) are evenly distributed inside the pressure-resistant layer (10); The anti-pressure ring (6) is surrounded by a plurality of anti-pressure holes (7); The inner surfaces of the upper shell (1) and the lower shell (2) are provided with anti-slip patterns (8).

2. The lightweight and high-pressure resistant cable protective shell according to claim 1, characterized in that: The shape of the pressure-resistant hole (7) is either a diamond structure or an elliptical structure.

3. The lightweight and high-pressure resistant cable protective shell according to claim 2, characterized in that: The anti-slip pattern (8) is a spiral groove structure.

4. The lightweight and high-pressure resistant cable protective shell according to claim 3, characterized in that: One end of the upper shell (1) and the lower shell (2) is provided with a splicing groove (5), and the other end is provided with a splicing ring (9) adapted to the splicing groove (5).

5. The lightweight and high-pressure resistant cable protective shell according to claim 4, characterized in that: The upper shell (1) and the lower shell (2) are made of any one of aluminum alloy, titanium alloy and composite fiber material.

6. The lightweight and high-pressure resistant cable protective shell according to claim 5, characterized in that: The mounting hole (4) is a threaded hole, and the fastener is a bolt and a nut.