Rust-proof treatment device for refined iron padlock
By designing an anti-rust treatment device including an immersion pool, support column, roof plate, mounting plate, translation assembly, electric push rod and clamping assembly, the problem of single or small amount of fine iron padlocks in the prior art is solved, and efficient batch anti-rust treatment and labor intensity reduction are achieved.
Patent Information
- Application Number
- CN202422173162.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the prior art, the anti-rust treatment device of fine iron padlock can only be processed in a single or small amount, and lacks efficient batch processing capabilities, resulting in inefficiency and increasing the complexity of manual operation and labor intensity.
An anti-rust treatment device including an immersion pool, support column, roof plate, mounting plate, translation assembly, electric push rod, trench frame and clamping assembly was designed. Through the combination of these components, batch clamping and soaking of multiple fine iron padlocks is realized, and a comprehensive and uniform anti-rust treatment is used to utilize the anti-rust oil in the immersion pool.
The batch anti-rust treatment of fine iron padlocks is realized, which improves the processing efficiency and reduces the labor intensity of staff.
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Figure CN223197334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fine iron padlocks, and particularly relates to an anti-rust treatment device for fine iron padlocks. Background Technique
[0002] In the field of lock manufacturing and maintenance, fine iron padlocks are widely used in various occasions, such as outdoor facilities, warehouse gates, family storage rooms, etc., due to their characteristics of being firm, durable, and economical. One of the main challenges faced by fine iron padlocks during use is their susceptibility to rust, especially in humid or rainy environments. In order to extend the service life of the padlocks and protect their performance, anti-rust treatment has become an essential part. For the anti-rust treatment of fine iron padlocks, the method of soaking in anti-rust oil is mostly adopted. This method allows the padlocks to come into full contact with the anti-rust oil, forming a protective film on the surface of the padlocks, thereby effectively isolating corrosive media such as water and oxygen to achieve the purpose of anti-rust.
[0003] However, the anti-rust treatment devices in the prior art often can only process padlocks individually or in small quantities, lacking the ability of efficient and batch processing. When a large number of padlocks need to be subjected to anti-rust treatment simultaneously, such devices are not only inefficient but also increase the complexity and labor intensity of manual operation. Therefore, we need to propose an anti-rust treatment device for fine iron padlocks. Content of the Utility Model
[0004] The purpose of the utility model is to provide an anti-rust treatment device for fine iron padlocks, aiming to solve the problem that the anti-rust treatment devices in the prior art often can only process padlocks individually or in small quantities, lacking the ability of efficient and batch processing. When a large number of padlocks need to be subjected to anti-rust treatment simultaneously, such devices are not only inefficient but also increase the complexity and labor intensity of manual operation.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] An anti-rust treatment device for fine iron padlocks includes a bottom plate. A soaking pool is fixedly installed at the top of the bottom plate. Four groups of support columns are symmetrically and fixedly installed at the top of the bottom plate. The top of the four groups of support columns is fixedly connected to a top plate. Two groups of mounting plates are symmetrically and fixedly installed at the bottom of the top plate. A translation component is arranged on the opposite sides of the two groups of mounting plates. The moving end of the translation component is connected to an electric push rod. The bottom end of the telescopic end of the electric push rod is fixedly connected to a U-shaped frame. A power component is arranged on the inner walls of both sides of the U-shaped frame. The bottom of the power component is connected to a number of clamping components.
[0007] Preferably, the power component includes a rotating rod. The two ends of the rotating rod are respectively rotatably installed on the inner walls of both sides of the U-shaped frame. One end of the rotating rod penetrates through the U-shaped frame and is connected to a first driving motor. A number of spur gears are fixedly sleeved on the outer wall of the rotating rod.
[0008] Preferably, the clamping assembly includes a concave plate, which is fixedly connected to the bottom of the concave frame. A worm is rotatably installed on the inner top of the concave plate. The top of the worm passes through the concave plate and is fixedly connected to a crown gear. The top of the crown gear is engaged with the bottom of the spur gear.
[0009] Preferably, it also includes two groups of rotating shafts, the two ends of the two groups of rotating shafts are respectively rotatably installed on the inner walls of the two sides of the concave plate, the outer walls of the two groups of rotating shafts are respectively fixedly sleeved with worm gears, the two groups of worm gears are respectively engaged with the two sides of the worm, and the outer walls of the two groups of rotating shafts are respectively fixedly connected with clamping parts.
[0010] Preferably, the translation assembly includes a ball screw, both ends of which are rotatably mounted on opposite side walls of two groups of mounting plates, one end of the ball screw passes through one group of mounting plates and is connected to a second drive motor, a translation plate is threadedly connected to the outer wall of the ball screw, and the electric push rod is fixedly mounted on the bottom of the translation plate.
[0011] Preferably, the translation plate is located on both sides of the ball screw and is slidably connected with sliding rods, and the two ends of the two groups of sliding rods are respectively fixedly connected to the side walls on the opposite side of the two groups of mounting plates.
[0012] Preferably, a loading station and a unloading station are provided on the top of the bottom plate, and the loading station and the unloading station are respectively located on both sides of the soaking tank.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model provides an immersion pool as a container for rust-proof oil to ensure that the fine iron padlocks can be fully immersed in the rust-proof oil, thereby achieving a comprehensive and uniform rust-proof effect. By arranging the base plate, the top plate, the mounting plate, the translation component, the electric push rod, the profile frame, the power component and the clamping component for coordinated use, a plurality of fine iron padlocks can be clamped in batches and placed in the immersion pool. The interior of the immersion pool is injected with rust-proof oil in advance, and the fine iron padlocks are subjected to rust-proof treatment in batches, which is beneficial to further improve the rust-proof treatment efficiency of the fine iron padlocks and reduce the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic structural diagram of the translation assembly of the present utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the power assembly and the clamping assembly of the utility model;
[0018] Figure 4 This is a schematic structural diagram of the clamping assembly of the present invention.
[0019] In the figure: 1. Base plate; 2. Immersion tank; 3. Support column; 4. Top plate; 5. Mounting plate; 6. Translation assembly; 601. Ball screw; 602. Second drive motor; 603. Translation plate; 7. Electric push rod; 8. Cone frame; 9. Power assembly; 901. Rotating rod; 902. First drive motor; 903. Spur gear; 10. Clamping assembly; 1001. Concave plate; 1002. Worm; 1003. Crown gear; 1004. Rotating shaft; 1005. Worm gear; 1006. Clamping piece; 11. Slide rod; 12. Loading station; 13. Unloading station. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 , the utility model provides a technical solution:
[0022] A rust prevention device for a fine iron padlock comprises a base plate 1, a soaking tank 2 being fixedly mounted on the top of the base plate 1, the soaking tank 2 serving as a container for rust prevention oil, ensuring that the fine iron padlock can be fully immersed in the rust prevention oil, thereby achieving a comprehensive and uniform rust prevention effect, four groups of support columns 3 being symmetrically fixedly mounted on the top of the base plate 1, a top plate 4 being fixedly connected to the tops of the four groups of support columns 3, two groups of mounting plates 5 being symmetrically fixedly mounted on the bottom of the top plate 4, a translation assembly 6 being provided on opposite sides of the two groups of mounting plates 5, a moving end of the translation assembly 6 being connected to an electric push rod 7, a telescopic end of the electric push rod 7 being fixedly connected to a profile frame 8 at its bottom, a power assembly 9 being provided on the inner walls on both sides of the profile frame 8, and a plurality of clamping assemblies 10 being connected to the bottom of the power assembly 9.
[0023] The utility model plays the role of clamping a plurality of fine iron padlocks in batches and placing them in the inside of the immersion tank 2 by setting the bottom plate 1, the top plate 4, the mounting plate 5, the translation component 6, the electric push rod 7, the profile frame 8, the power component 9 and the clamping component 10. The immersion tank 2 is pre-injected with anti-rust oil to perform anti-rust treatment on the fine iron padlocks in batches, which is beneficial to further improve the efficiency of the anti-rust treatment of the fine iron padlocks and reduce the labor intensity of the staff.
[0024] Furthermore, the power assembly 9 includes a rotating rod 901, the two ends of which are rotatably mounted on the inner walls of the two sides of the shaped frame 8, one end of the rotating rod 901 passes through the shaped frame 8 and is connected to the first drive motor 902, and a plurality of groups of spur gears 903 are fixedly sleeved on the outer wall of the rotating rod 901; the clamping assembly 10 includes a concave plate 1001, the concave plate 1001 is fixedly connected to the bottom of the shaped frame 8, and a worm 1002 is rotatably mounted on the inner top of the concave plate 1001, and the top of the worm 1002 passes through the concave plate 1001. The template 1001 is fixedly connected to a crown gear 1003, and the top of the crown gear 1003 is meshed with the bottom of the spur gear 903; it also includes two sets of rotating shafts 1004, the two ends of the two sets of rotating shafts 1004 are respectively rotatably installed on the inner walls on both sides of the concave plate 1001, and the outer walls of the two sets of rotating shafts 1004 are respectively fixedly sleeved with worm gears 1005, and the two sets of worm gears 1005 are respectively meshed with the two sides of the worm 1002, and the outer walls of the two sets of rotating shafts 1004 are respectively fixedly connected with clamping parts 1006.
[0025] The above design can drive the rotating rod 901 to rotate through the output shaft of the first drive motor 902, thereby driving the spur gear 903 to rotate, and then driving the crown gear 1003 and the worm 1002 to rotate, and thus driving the two sets of worm gears 1005 and the rotating shaft 1004 to rotate, thereby driving the clamping member 1006 to clamp the fine iron padlock, making it convenient to place the fine iron padlock inside the immersion tank 2 for rust prevention treatment.
[0026] Furthermore, the translation assembly 6 includes a ball screw 601, the two ends of which are rotatably mounted on opposite sidewalls of the two sets of mounting plates 5. One end of the ball screw 601 passes through one set of mounting plates 5 and is connected to a second drive motor 602. The outer wall of the ball screw 601 is threadedly connected to a translation plate 603, and the electric push rod 7 is fixedly mounted on the bottom of the translation plate 603. With the above design, the output shaft of the second drive motor 602 can drive the ball screw 601 to rotate in the forward or reverse direction, thereby driving the translation plate 603 to reciprocate along the axial direction of the ball screw 601.
[0027] Furthermore, slide bars 11 are slidably connected to the two sides of the ball screw 601 on the translation plate 603. The two ends of the two sets of slide bars 11 are fixedly connected to the opposite side walls of the two sets of mounting plates 5. The above design, through the provision of the slide bars 11, serves to limit the translation plate 603, making its operation more stable during movement.
[0028] Furthermore, a loading station 12 and an unloading station 13 are provided on the top of the base plate 1. The loading station 12 and the unloading station 13 are respectively located on both sides of the soaking tank 2, and the initial position of the translation plate 603 is located above the loading station. In the above design, the telescopic end of the electric push rod 7 drives the clamping assembly 10 to move downward. After it is lowered to a suitable height, the loading operation begins. After the power assembly 9 drives the clamping assembly 10 to clamp the fine iron padlocks in batches, the telescopic end of the electric push rod 7 is used to lift the fine iron padlocks upward, and then the translation plate 603 moves toward the top of the soaking tank 2. Then, the telescopic end of the electric push rod 7 is used to send the fine iron padlocks into the inner cavity of the soaking tank 2 for soaking and anti-rust treatment. Then, the soaked fine iron padlocks are moved to the unloading station 13 for unloading. The fine iron padlocks can be subjected to anti-rust treatment in batches, which is beneficial to further improve the efficiency of the anti-rust treatment of the fine iron padlocks and reduce the labor intensity of the staff.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rust-proofing device for a fine iron padlock, comprising a base plate, characterized in that: A soaking pool is fixedly installed on the top of the base plate, and four groups of support columns are symmetrically fixedly installed on the top of the base plate. The tops of the four groups of support columns are fixedly connected to the top plate, and the bottom of the top plate is symmetrically fixedly installed with two groups of mounting plates. Translation components are provided on opposite sides of the two groups of mounting plates, and the moving end of the translation component is connected to an electric push rod, and the bottom end of the telescopic end of the electric push rod is fixedly connected to a profile frame, and power components are provided on the inner walls of both sides of the profile frame, and the bottom of the power component is connected to several groups of clamping components.
2. The rust-proofing device for a fine iron padlock according to claim 1, characterized in that: The power assembly includes a rotating rod, the two ends of which are rotatably mounted on the inner walls of the two sides of the shaped frame, one end of the rotating rod passes through the shaped frame and is connected to the first drive motor, and several groups of spur gears are fixedly sleeved on the outer wall of the rotating rod.
3. The rust-proofing device for a fine iron padlock according to claim 2, characterized in that: The clamping assembly includes a concave plate, which is fixedly connected to the bottom of the cam frame. A worm is rotatably installed on the inner top of the concave plate. The top of the worm passes through the concave plate and is fixedly connected to a crown gear. The top of the crown gear is engaged with the bottom of the spur gear.
4. The rust-proofing device for a fine iron padlock according to claim 3, characterized in that: It also includes two groups of rotating shafts, the two ends of the two groups of rotating shafts are respectively rotatably installed on the inner walls of the two sides of the concave plate, the outer walls of the two groups of rotating shafts are respectively fixedly sleeved with worm gears, the two groups of worm gears are respectively engaged with the two sides of the worm, and the outer walls of the two groups of rotating shafts are respectively fixedly connected with clamping parts.
5. The rust-proofing device for a fine iron padlock according to claim 1, characterized in that: The translation assembly includes a ball screw, both ends of which are rotatably mounted on the side walls of the two sets of mounting plates on opposite sides. One end of the ball screw passes through one set of mounting plates and is connected to a second drive motor. The outer wall of the ball screw is threadedly connected to a translation plate, and the electric push rod is fixedly mounted on the bottom of the translation plate.
6. The rust-proofing device for a fine iron padlock according to claim 5, characterized in that: The translation plate is located on both sides of the ball screw and is slidably plugged with sliding rods. The two ends of the two groups of sliding rods are respectively fixedly connected to the side walls of the two groups of mounting plates on the opposite side.
7. The rust-proofing device for a fine iron padlock according to claim 1, characterized in that: A loading station and a unloading station are provided on the top of the bottom plate, and the loading station and the unloading station are respectively located on both sides of the soaking tank.