Copper bar insulating hydrophobic powder uniform coating device

By designing a uniform coating device for insulating hydrophobic powder of copper rows, uniform coating of the copper row surface is achieved by using the support plate and the motor-driven brush plate to rotate, the problems of low coating efficiency and frequent replacement of coating heads in the prior art are solved, and the coating efficiency and stability are improved.

CN223197404UActive Publication Date: 2025-08-08SHENZHEN JINWANGXING INSULATED MATERIALS CO LTD
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Patent Information

Application Number
CN202422208768.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-08
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, the copper insulating powder coating efficiency is low and the coating head is frequently replaced, resulting in wasted time and resources.

Method used

A copper-row insulated hydrophobic powder uniform coating device including a base, a support plate, an electric telescopic rod, a motor and a brush plate is designed. Through the vertical movement of the support plate and the motor drives the brush plate to rotate, the uniform coating of the powder is achieved, and the brush plate is stably installed through the clamp rod.

Benefits of technology

The coating efficiency of copper insulating powder is improved, the replacement frequency of the coating head is reduced, the uniformity and stability of the coating are ensured, and damage and personal injury caused by structural edges and angles are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper bar processing, in particular to a copper bar insulation hydrophobic powder uniform coating device which comprises a base, a supporting plate, an electric telescopic rod, a motor and a brush plate, the supporting plate is arranged in the middle of the interior of the base, and a placing plate is fixedly connected to the rear side of the outer wall of the base; an electric telescopic rod is arranged on the surface of the outer wall of the containing plate, a motor is arranged at the front end of the outer wall of the electric telescopic rod, and a brush plate is arranged on the lower side of the front end of the electric telescopic rod. According to the copper bar coating device, the extrusion force of the supporting plate on the spring is vertically moved, so that the supporting plate still has a supporting effect after a copper bar is placed on the supporting plate, the supporting plate is matched with the outer wall of the brush plate, then the brush plate is rotationally used by using the motor, and thus rotary coating is carried out; and when the brush plate is installed, the brush plate can be stably installed only through clamping of a plurality of sets of clamping rods, and then the brush plate can be used.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper busbar processing, in particular to a device for uniformly coating copper busbar insulating hydrophobic powder. Background Art

[0002] Copper busbar generally refers to copper busbar. Copper busbar is an indispensable conductive material for manufacturing motor windings, high and low voltage electrical appliances, switch contacts, and wires for power distribution installation.

[0003] Insulation powder spraying is a coating technology commonly used to protect metal surfaces. It can provide good insulation and corrosion resistance and is widely used in electrical appliances, automobiles, construction and other fields.

[0004] However, in the existing technology, most of the coating is done manually on the surface of the copper busbar. Although some effects can be achieved, the coating efficiency is low and it takes a lot of time. When some mechanical coating is performed, most of the coating heads are installed in an integrated manner, and long-term use may require the coating head to be replaced. For this reason, we propose a copper busbar insulating hydrophobic powder uniform coating device to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a device for uniformly coating the insulating hydrophobic powder of a copper busbar, so as to solve the problem that most of the coating proposed in the above background technology is carried out by manually coating the surface of the copper busbar. Although it can achieve partial effect, the coating efficiency is low and it takes a long time. When some mechanical coatings are carried out, most of the coating heads are installed in an integrated manner, and the coating heads may need to be replaced after long-term use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a device for uniformly coating copper busbar insulation with hydrophobic powder, comprising a base, a support plate, an electric telescopic rod, a motor and a brush plate, a support plate being arranged in the middle of the interior of the base, and a placement plate being fixedly connected to the rear side of the outer wall of the base, an electric telescopic rod being arranged on the outer wall surface of the placement plate, and a motor being arranged at the front end of the outer wall of the electric telescopic rod, and a brush plate being arranged at the lower side of the front end of the electric telescopic rod.

[0007] Preferably, a fixing frame is fixedly connected to the inner side of the base, and a card slot is opened in the middle of the inner part of the fixing frame, a spring is provided on the inner wall surface of the card slot, and a card block is fixedly connected to the left and right ends of the outer wall of the support plate, the lower end of the outer wall of the card block is abutted against the outer wall end of the spring, and the lower end of the outer wall of the spring is fixed to the surface of the base.

[0008] Preferably, the front end of the electric telescopic rod is fixedly connected to a fixing rod, and the upper end of the outer wall of the fixing rod is fixedly connected to a support plate, the upper end of the outer wall of the support plate is provided with a motor, and a slide groove communicating with the outer wall is opened in the middle of the interior of the fixing rod, a rotating rod is provided in the middle of the inner wall of the sliding groove, and a limiting block is provided at the upper end of the rotating rod, the outer wall surface of the limiting block is adapted to the outer wall output end of the motor, and a rotating groove adapted to the outer wall of the limiting block is opened in the middle of the interior of the support plate.

[0009] Preferably, the lower end of the outer wall of the rotating rod is fixedly connected to the turntable, and the upper end of the outer wall of the turntable is provided with a fixed block in an equidistant ring shape, the upper end of the outer wall of the brush plate is connected to a clamping rod in an equidistant ring shape, and the clamping rod is made of plastic material, the inner upper end of the clamping rod is adapted to the upper end of the outer wall of the turntable through a protrusion, and the outer wall surface of the clamping rod is adapted to the outer wall surface of the fixed block.

[0010] Preferably, the lower end of the outer wall of the brush plate is matched with the upper end of the outer wall of the support plate, and the outer wall corners of the support plate are provided with partitions, and the front and rear ends of the outer wall of the support plate are provided with through grooves.

[0011] Preferably, the lower end of the outer wall of the turntable is set to have an arc-shaped corner, and the upper end of the outer wall of the clamping rod is set to have an arc-shaped corner, and the front end surface of the outer wall of the base is smooth and has no sharp corners.

[0012] Compared with the prior art, the beneficial effect of the present invention is: when in use, the support plate moves the spring vertically by squeezing the spring, so that after the copper busbar is placed on the support plate, it can still have a supporting effect so that it can adapt to the outer wall of the brush plate. Thereafter, the brush plate is rotated by the use of a motor to perform rotational coating, so that the powder on its surface can be evenly coated on the surface of the copper busbar, and when installing the brush plate, the brush plate can be stably installed and used by simply engaging multiple sets of clamping rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 It is a schematic front view of the structure of the utility model;

[0015] Figure 2 This is a schematic front cross-sectional view of the structure of the present invention;

[0016] Figure 3For this utility model Figure 2 A partial enlarged schematic diagram;

[0017] Figure 4 For this utility model Figure 2 A partial enlarged schematic diagram of B in the figure.

[0018] In the figure: 1. Base; 2. Fixed frame; 3. Card slot; 4. Spring; 5. Support plate; 6. Card block; 7. Placement plate; 8. Electric telescopic rod; 9. Fixed rod; 10. Support plate; 11. Motor; 12. Slide; 13. Rotating rod; 14. Limit block; 15. Rotating slot; 16. Turntable; 17. Fixed block; 18. Brush plate; 19. Card rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-4 The utility model provides an embodiment: a copper busbar insulating hydrophobic powder uniform coating device, comprising a base 1, a support plate 5, an electric telescopic rod 8, a motor 11 and a brush plate 18, wherein the support plate 5 is provided in the middle of the base 1, and a placement plate 7 is fixedly connected to the rear side of the outer wall of the base 1, the outer wall surface of the placement plate 7 is provided with the electric telescopic rod 8, and the front end of the outer wall of the electric telescopic rod 8 is provided with the motor 11, and the lower side of the front end of the electric telescopic rod 8 is provided with a brush plate 18;

[0021] Furthermore, a fixing frame 2 is fixedly connected to the inner side of the base 1, and a card slot 3 is opened in the middle of the inner part of the fixing frame 2, a spring 4 is provided on the inner wall surface of the card slot 3, and a card block 6 is fixedly connected to the left and right ends of the outer wall of the support plate 5, the lower end of the outer wall of the card block 6 is abutted against the outer wall end of the spring 4, and the lower end of the outer wall of the spring 4 is fixed to the surface of the base 1. This structure allows the support plate 5 to move in a vertical height position.

[0022] Furthermore, the front end of the electric telescopic rod 8 is fixedly connected to a fixed rod 9, and the upper end of the outer wall of the fixed rod 9 is fixedly connected to a support plate 10, the upper end of the outer wall of the support plate 10 is provided with a motor 11, and a slide groove 12 communicating with the outer wall is provided in the middle of the inner part of the fixed rod 9, a rotating rod 13 is provided in the middle of the inner wall of the slide groove 12, and a limiting block 14 is provided at the upper end of the rotating rod 13, the outer wall surface of the limiting block 14 is adapted to the outer wall output end of the motor 11, and a rotating groove 15 adapted to the outer wall of the limiting block 14 is provided in the middle of the inner part of the support plate 10. This structure can be driven by the operation of the motor 11 to drive the rotating rod 13 to rotate.

[0023] Furthermore, the lower end of the outer wall of the rotating rod 13 is fixedly connected to the turntable 16, and the upper end of the outer wall of the turntable 16 is equidistantly provided with a fixing block 17 in a ring shape, and the upper end of the outer wall of the brush plate 18 is equidistantly connected to the clamping rod 19 in a ring shape, and the material of the clamping rod 19 is plastic. The inner upper end of the clamping rod 19 is adapted to the upper end of the outer wall of the turntable 16 through a protrusion, and the outer wall surface of the clamping rod 19 is adapted to the outer wall surface of the fixing block 17. This structure can stably place the brush plate 18 on the lower end of the outer wall of the turntable 16 by squeezing and engaging the clamping rod 19, and at the same time, it can also prevent the turntable 16 from being unable to drive the brush plate 18 to rotate during use.

[0024] Furthermore, the lower end of the outer wall of the brush plate 18 is adapted to the upper end of the outer wall of the support plate 5, and the outer wall corners of the support plate 5 are provided with partitions, and the front and rear ends of the outer wall of the support plate 5 are provided with through grooves. This structure reduces the state of powder floating during coating, and after coating, the residual powder can also be recovered and collected through the through grooves.

[0025] Furthermore, the lower end of the outer wall of the turntable 16 is set to an arc-shaped corner, and the upper end of the outer wall of the clamping rod 19 is set to a circular arc-shaped corner. The front end surface of the outer wall of the base 1 is smooth and has no sharp corners. This structure can avoid damage to the device during use due to the sharp corners between the structures, and can also avoid physical injuries caused by artificial sharp corners.

[0026] Working principle: When in use, the copper busbar to be coated can be placed on the upper end of the outer wall of the support plate 5. At this time, the support plate 5 will squeeze the spring 4 in the card slot 3 through the card block 6, so that the spring 4 will lift the support plate 5 due to the restorative force after squeezing. Then the brush plate 18 can be installed, and the brush plate 18 only needs to make the upper end of the outer wall of the card rod 19 fit with the outer wall of the turntable 16 through the card rod 19. Press the brush plate 18 hard to move the card rod 19, and clamp and fit it with the outer wall corner of the turntable 16 through the convex blocks on the surface. At this time, the bristles at the lower end of the outer wall of the brush plate 18 will fit with the surface of the copper busbar. Afterwards, the motor 11 is controlled to start and drive the rotating limit block 14 to be used. At this time, the limit block 14 will rotate on the inner wall of the rotating groove 15. At the same time, the limit block 14 drives the rotating rod 13 and the rotating rod 13 drives the turntable 16 to rotate, so that the brush plate 18 can be rotated. After that, the powder is covered and evenly applied by the rotating brush plate 18. The electric telescopic rod 8 can also be controlled by remote control to drive the brush plate 18 to move its position horizontally. In this case, the electric telescopic rod 8 and the motor 11 are existing mature technologies and will not be elaborated here. The above is the entire working principle of the utility model.

[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A device for uniformly coating copper busbar insulation with hydrophobic powder, comprising a base (1), a support plate (5), an electric telescopic rod (8), a motor (11) and a brush plate (18), characterized in that: A support plate (5) is provided in the middle of the interior of the base (1), and a placement plate (7) is fixedly connected to the rear side of the outer wall of the base (1), an electric telescopic rod (8) is provided on the outer wall surface of the placement plate (7), and a motor (11) is provided at the front end of the outer wall of the electric telescopic rod (8), and a brush plate (18) is provided at the lower side of the front end of the electric telescopic rod (8).

2. The device for uniformly coating copper busbar insulation with hydrophobic powder according to claim 1, characterized in that: The inner side of the base (1) is fixedly connected to a fixing frame (2), and a slot (3) is provided in the middle of the inner side of the fixing frame (2). A spring (4) is provided on the inner wall surface of the slot (3), and the left and right ends of the outer wall of the support plate (5) are fixedly connected to a clamping block (6), the lower end of the outer wall of the clamping block (6) abuts against the outer wall end of the spring (4), and the lower end of the outer wall of the spring (4) is fixed to the surface of the base (1).

3. The device for uniformly coating a copper busbar with insulating hydrophobic powder according to claim 1, characterized in that: The front end of the electric telescopic rod (8) is fixedly connected to a fixed rod (9), and the upper end of the outer wall of the fixed rod (9) is fixedly connected to a support plate (10), the upper end of the outer wall of the support plate (10) is provided with a motor (11), and a sliding groove (12) communicating with the outer wall is provided in the middle of the interior of the fixed rod (9), a rotating rod (13) is provided in the middle of the inner wall of the sliding groove (12), and a limiting block (14) is provided at the upper end of the rotating rod (13), the outer wall surface of the limiting block (14) is adapted to the outer wall output end of the motor (11), and a rotating groove (15) adapted to the outer wall of the limiting block (14) is provided in the middle of the interior of the support plate (10).

4. The device for uniformly coating copper busbar insulation with hydrophobic powder according to claim 3, characterized in that: The lower end of the outer wall of the rotating rod (13) is fixedly connected to a rotating disk (16), and the upper end of the outer wall of the rotating disk (16) is equidistantly provided with a fixing block (17) in an annular shape, and the upper end of the outer wall of the brush plate (18) is equidistantly connected to a clamping rod (19) in an annular shape, and the material of the clamping rod (19) is plastic material, the inner upper end of the clamping rod (19) is adapted to the upper end of the outer wall of the rotating disk (16) through a protrusion, and the outer wall surface of the clamping rod (19) is adapted to the outer wall surface of the fixing block (17).

5. The device for uniformly coating copper busbar insulation with hydrophobic powder according to claim 1, characterized in that: The lower end of the outer wall of the brush plate (18) is matched with the upper end of the outer wall of the support plate (5), and the outer wall corners of the support plate (5) are provided with partitions, and the front and rear ends of the outer wall of the support plate (5) are provided with through grooves.

6. The device for uniformly coating copper busbar insulation with hydrophobic powder according to claim 4, characterized in that: The lower end of the outer wall of the turntable (16) is configured as an arc-shaped corner, and the upper end of the outer wall of the clamping rod (19) is configured as an arc-shaped corner. The front end surface of the outer wall of the base (1) is smooth and has no sharp corners.