Surface cleaning device for aluminum alloy ingot machining

Abstract

The utility model relates to the technical field of aluminum profile cleaning, in particular to a surface cleaning device for aluminum alloy ingot machining, which comprises an ultrasonic cleaning tank and a placing frame capable of being placed in the ultrasonic cleaning tank and used for placing aluminum profiles. A lifting block connected with the containing frame is arranged on the lead screw, supporting rods are arranged at the four corners of the upper end of the ultrasonic cleaning tank correspondingly, a driving shell is arranged on the supporting rods, warm air blowers used for drying the aluminum profiles are symmetrically arranged on the lower end face of the driving shell, and a liftable opening and closing door is arranged on the front side of the containing frame. When aluminum profiles are cleaned, the aluminum profiles can be placed in the containing frame, the ultrasonic cleaning tank conducts impact vibration cleaning on the aluminum profiles through the cavitation effect of ultrasonic waves in liquid, the aluminum profiles of different shapes can be placed in the containing frame, and therefore the aluminum profiles of different shapes can be cleaned, and applicability is better.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile cleaning, in particular to a surface cleaning device used for aluminum alloy ingot processing. Background Art

[0002] Aluminum alloy ingot is a raw material used to manufacture aluminum alloy products. It usually exists in solid form and is a mixture of highly pure aluminum and other alloying elements. The surface of aluminum profiles made from aluminum alloy ingots needs to be cleaned when spraying.

[0003] For example, the patent with the announcement number CN220514813U discloses a surface cleaning tool for aluminum profiles processed by aluminum alloy ingots. Although the surface cleaning tool for aluminum profiles processed by aluminum alloy ingots contacts the surface of the aluminum profile through a brush when cleaning the surface of the aluminum profile, thereby cleaning the aluminum profile; however, in actual use, the surface cleaning tool for aluminum profiles processed by aluminum alloy ingots can only clean aluminum profiles of a single shape and is not suitable for aluminum profiles of smaller size. At the same time, it is difficult for the brush to clean the oil stains on the surface of the aluminum profile, so it needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a surface cleaning device for aluminum alloy ingot processing to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A surface cleaning device for processing aluminum alloy ingots comprises an ultrasonic cleaning tank and a placement frame which can be placed in the ultrasonic cleaning tank and is used to place aluminum profiles; a lifting assembly for driving the placement frame to rise and fall is provided above the ultrasonic cleaning tank; the lifting assembly comprises a screw rod rotatably arranged in the ultrasonic cleaning tank, a lifting block connected to the placement frame is threaded on the screw rod, support rods are respectively provided at the four corners of the upper end of the ultrasonic cleaning tank, a drive shell is provided between the upper ends of the support rods, a heater for drying the aluminum profiles is symmetrically provided on the lower end surface of the drive shell, a liftable opening and closing door is provided on the front side of the placement frame, sliding grooves are relatively provided on the opposite inner side walls of the placement frame and at the front end, sliding blocks extending into the corresponding sliding grooves are respectively provided on both sides of the upper end of the opening and closing door, a pull-out placement plate is provided at the bottom of the placement frame, and a locking assembly for controlling the rapid lifting and lowering of the opening and closing door is provided on the opening and closing door.

[0007] Furthermore, a lock hole is opened at the upper end of the sliding groove, and mounting holes that pass through the sliding block are opened on both sides of the upper end of the opening and closing door. A mounting cap is provided at the opening of the mounting hole, and a lock rod is provided in the mounting hole that can pass through the mounting cap and extend into or out of the corresponding lock hole.

[0008] Furthermore, a stop block connected to the locking rod is provided in the mounting hole, and a spring for pushing the locking rod out of the locking hole is sleeved on the locking rod located between the stop block and the mounting cap.

[0009] Furthermore, a groove is provided at the center of the upper end of the opening and closing door, and a connecting block is provided in the groove, and an installation groove is provided in the connecting block. The end of the locking rod away from the lock hole can pass through the connecting block and extend into the installation groove, and a push plate is provided at the end of the locking rod extending into the installation groove, and a sealing plate is provided at the open end of the installation groove. The sealing plate is provided with a round rod that extends into the installation groove and can be rotated, and the surface of the round rod extending into the installation groove is provided with an extrusion plate for squeezing the push plate to make the locking rod extend into the corresponding lock hole.

[0010] Furthermore, a rotating rod for driving the round rod to rotate is provided at the end of the round rod that does not extend into the installation groove.

[0011] Furthermore, the upper end of the screw rod extends into the drive housing, and the ends of the screw rod extending into the drive housing are respectively provided with sprockets, and chains for making the screw rod rotate synchronously are provided between the sprockets, and a motor for driving the screw rod to rotate is provided in the drive housing.

[0012] Furthermore, connecting frames are respectively provided on both sides of the upper end surface of the placement plate, and hooks that can be hung on the placement frame are symmetrically provided on the connecting frames.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model, through the arrangement of the ultrasonic cleaning tank, the placement frame and the heater, enables the ultrasonic cleaning tank to better clean the surface of the aluminum profile comprehensively. At the same time, the heater can dry the aluminum profile in the placement frame to speed up the aluminum profile to enter the subsequent painting processing and other processes.

[0015] 2. The utility model can quickly take out the aluminum profile after drying by opening and closing the door, and it is convenient to put the aluminum profile to be cleaned again for cleaning. The operation is convenient and time-saving, and it is convenient for users to use.

[0016] 3. The utility model, through the arrangement of the lock hole, the mounting hole, the mounting cap and the lock rod, allows the lock rod to be extended into or out of the lock hole, thereby quickly locking or unlocking the door, which is easy to operate and saves time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a schematic structural diagram of a surface cleaning device for processing aluminum alloy ingots.

[0018] Figure 2 It is a structural schematic diagram of the downward movement state of the opening and closing door and the internal components of the drive housing in the present invention.

[0019] Figure 3This is a cross-sectional view of a surface cleaning device for processing aluminum alloy ingots in the utility model.

[0020] Figure 4 It is a structural diagram of the components on the placement frame and the opening and closing door in the utility model.

[0021] Figure 5 for Figure 4 Schematic diagram of the structure without the cover plate installed.

[0022] Figure 6 for Figure 4 Cross-sectional view along the longitudinal direction of the locking assembly.

[0023] Figure 7 for Figure 6 Enlarged schematic diagram of point A in the middle.

[0024] The meanings of the numbers in the figure are: 1. Ultrasonic cleaning tank; 2. Placement frame; 3. Screw; 4. Lifting block; 5. Support rod; 6. Drive housing; 7. Heater; 8. Opening and closing door; 9. Sliding groove; 10. Sliding block; 11. Placement plate; 100. Mounting hole; 101. Mounting cap; 102. Locking rod; 103. Block; 104. Spring; 105. Connecting block; 106. Mounting groove; 107. Push plate; 108. Closing plate; 109. Round rod; 110. Extrusion plate; 111. Rotating rod; 200. Sprocket; 201. Chain; 202. Motor; 300. Connecting frame; 301. Hook; 310. Mounting bracket. DETAILED DESCRIPTION

[0025] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings and embodiments. It should be understood that the embodiments are merely for explanation of the present invention and are not intended to limit the present invention.

[0026] The following is combined with Figure 1-Figure 7 This embodiment is described in further detail.

[0027] See also Figure 1-Figure 7The cleaning device of the present embodiment is a surface cleaning device for processing aluminum alloy ingots, comprising an ultrasonic cleaning tank 1 and a placing frame 2 which can be placed in the ultrasonic cleaning tank 1 and is used to place aluminum profiles. A lifting assembly for driving the placing frame 2 to rise and fall is provided above the ultrasonic cleaning tank 1. The lifting assembly comprises a screw rod 3 rotatably arranged on both sides of the upper end of the ultrasonic cleaning tank 1, and a lifting block 4 connected to the placing frame 2 is threaded on the screw rod 3. Support rods 5 are respectively provided at the four corners of the upper end of the ultrasonic cleaning tank 1, a driving shell 6 is provided between the upper ends of the support rods 5, and a heater 7 for drying the aluminum profiles is symmetrically provided on the lower end surface of the driving shell 6. A liftable opening and closing door 8 is provided on the front side of the placing frame 2, and a sliding groove 9 is provided opposite to the inner side wall of the placing frame 2 and is located at the front end. A sliding block 10 that slides into the corresponding sliding groove 9 is provided on the side wall opposite to the opening and closing door 8 and is located at the upper end. A retractable placing plate 11 is provided at the bottom of the placing frame 2, and a locking assembly for controlling the rapid lifting of the opening and closing door 8 is provided on the opening and closing door 8.

[0028] In this embodiment, Figure 1 and Figure 2 As shown, the placement frame 2 is hollow with openings at both ends, and leakage holes are distributed on its side walls, wherein leakage holes are also distributed on the placement plate 11, which can be lifted and lowered in the placement frame 2 to carry the aluminum profile to be cleaned; wherein, the ultrasonic cleaning tank 1 is an existing structure, when the surface of the aluminum profile is cleaned, the aluminum profile can be placed in the placement frame 2, and the placement frame 2 is extended into the ultrasonic cleaning tank 1 filled with cleaning liquid through the lifting component, and the aluminum profile is impact-vibrated and cleaned by the cavitation effect of the ultrasonic probe in the ultrasonic cleaning tank 1 in the liquid. The placement frame 2 can place aluminum profiles of different shapes, so that aluminum profiles of different shapes can be cleaned. At the same time, the cavitation effect of the ultrasonic wave can well remove the oil stains on the surface of the aluminum profile, so that the cleaning device can better clean the aluminum profile and has better applicability.

[0029] In this embodiment, through the arrangement of the screw rod 3, the lifting block 4, the support rod 5, the drive shell 6 and the heater 7, the lifting block 4 is threadedly connected to the corresponding screw rod 3, the lifting block 4 is fixedly connected to the placement frame 2, and the support rod 5 is fixedly connected to the upper end of the ultrasonic cleaning tank 1 for supporting the drive shell 6. As a result, the synchronous rotation of the screw rod 3 can drive the lifting block 4 to move up and down synchronously, thereby driving the placement frame 2 to move up and down, and preferably achieving the placement frame 2 extending into or out of the ultrasonic cleaning tank 1;

[0030] The heater 7 is of an existing structure. In actual use, it is mounted on the lower side of the drive housing 6 via a mounting bracket 310. When cleaning is completed, the placement frame 2 extends out of the ultrasonic cleaning tank 1 to the bottom of the heater 7. Starting the heater 7 can dry the aluminum profiles in the placement frame 2, thereby accelerating the aluminum profiles to enter subsequent painting processes.

[0031] In actual use, in order to speed up the drying speed of the aluminum profiles in the placement frame 2 by the heater 7, the placement plate 11 is pulled and lifted in the placement frame 2, thereby turning the aluminum profiles over to facilitate their drying.

[0032] In this embodiment, by setting the opening and closing door 8, sliding groove 9, sliding block 10 and locking assembly, the sliding block 10 is fixedly connected to the two side walls of the opening and closing door 8, and the sliding block 10 is slidably connected to the sliding groove 9, releasing the lock of the locking assembly on the opening and closing door 8. The sliding of the sliding block 10 in the sliding groove 9 can drive the opening and closing door 8 to slide downward, so that the front opening of the placement frame 2 is opened, thereby facilitating the placement of aluminum profiles on the placement plate 11. When the opening and closing door 8 rises to close the front opening of the placement frame 2, at this time, the opening and closing door 8 is locked by the locking assembly to prevent the opening and closing door 8 from falling.

[0033] See also Figure 1-Figure 7 In this embodiment, lock holes are opened at the upper ends of the sliding grooves 9; mounting holes 100 penetrating the sliding block 10 are opened on both sides of the upper end of the opening and closing door 8, and mounting caps 101 are provided at the openings of the mounting holes 100. A locking rod 102 is provided in the mounting hole 100, which can penetrate the mounting cap 101 and extend into or out of the corresponding lock hole.

[0034] In this embodiment, through the arrangement of the lock hole, the mounting hole 100, the mounting cap 101 and the locking rod 102, the mounting cap 101 is threadedly connected to the opening of the mounting hole 100 so that the components in the mounting hole 100 can be installed. By extending the locking rod 102 into or out of the lock hole, the opening and closing door 8 can be locked or unlocked.

[0035] Combine Figure 7 As shown, in this embodiment, a stop block 103 connected to the locking rod 102 is provided in the mounting hole 100, and a spring 104 for pushing the locking rod 102 out of the locking hole is sleeved on the locking rod 102 located between the stop block 103 and the mounting cap 101.

[0036] In this embodiment, the block 103 and the spring 104 are provided so that the block 103 is fixedly connected to the locking rod 102, and the block 103 is slidably installed in the mounting hole 100. The spring 104 pushes the block 103, and the block 103 pushes the locking rod 102, so that the locking rod 102 remains disengaged from the lock hole, thereby maintaining the opening and closing door 8 in an unlocked state so that the opening and closing door 8 can move downward.

[0037] Combine Figure 4-6As shown, in this embodiment, a groove is provided at the center of the upper end of the opening and closing door 8, and a connecting block 105 is provided in the groove. A mounting groove 106 is provided in the connecting block 105, and the end of the locking rod 102 away from the lock hole can pass through the connecting block 105 and extend into the mounting groove 106. The end of the locking rod 102 extending into the mounting groove 106 is provided with a pushing plate 107, and the open end of the mounting groove 106 is provided with a sealing plate 108. The sealing plate 108 is provided with a round rod 109 that extends into the mounting groove 106 and can be rotated, and the surface of the round rod 109 extending into the mounting groove 106 is provided with an extrusion plate 110 for squeezing the pushing plate 107 to make the locking rod 102 extend into the corresponding lock hole.

[0038] In this embodiment, the center of the upper end of the opening and closing door 8 is concave to form a groove, and the connecting block 105 is fixedly installed in the groove. Through the above structure, the push plate 107 is fixedly connected to the inserted end of the locking rod 102, wherein the opening of the mounting groove 106 is set upward, and the sealing plate 108 can be detachably connected to the opening of the mounting groove 106 by screws so as to install the components in the mounting groove 106. The round rod 109 is rotatably connected to the sealing plate 108, and the extrusion plate 110 is fixedly connected to the round rod 109. The round rod 109 is rotatably installed on the sealing plate 108 through a bearing. The rotation of the round rod 109 can drive the extrusion plate 110 to rotate. The rotation of the extrusion plate 110 can make its two ends push the corresponding push plates 107 respectively, thereby driving the locking rod 102 to extend into the lock hole to lock the opening and closing door 8.

[0039] See also Figure 1-Figure 7 In this embodiment, a rotating rod 111 is provided at the end of the round rod 109 that does not extend into the mounting groove 106 for driving the round rod 109 to rotate.

[0040] When the door 8 needs to be unlocked, the rotating rod 111 can be rotated to make the extrusion plate 110 rotate perpendicular to the lock rod 102, thereby releasing the squeeze on the push plate 107, and the lock rod 102 can be disengaged from the lock hole under the action of the spring 104, thereby releasing the lock on the door 8.

[0041] See also Figure 1-Figure 7In this embodiment, the upper end of the screw rod 3 extends into the drive housing 6, and the ends of the screw rod 3 extending into the drive housing 6 are respectively provided with sprockets 200, and a chain 201 for synchronously rotating the screw rod 3 is provided between the sprockets 200, and a motor 202 for driving one of the two screw rods 3 to rotate is provided in the drive housing 6.

[0042] In this embodiment, the sprocket 200, chain 201 and motor 202 are arranged so that the sprocket 200 is fixedly connected to the screw rod 3. Through the cooperation of the chain 201 and the sprocket 200, the motor 202 drives the rotation of one screw rod 3, which can drive the two screw rods 3 to rotate synchronously, thereby controlling the lifting and lowering of the placement frame 2.

[0043] Specifically, in order to realize the installation of the motor 202 in the drive shell 6, the drive shell 6 is set with an opening at the upper end, and a removable cover is provided at the opening. The motor 202 is installed on the inner wall of the drive shell 6 through a bracket. At the same time, the setting of the opening at the upper end of the drive shell 6 facilitates the installation of other components in the drive shell 6; the rear end face of the drive shell 6 is provided with a ventilation groove for dissipating heat inside the drive shell 6.

[0044] See also Figure 1-Figure 7 In this embodiment, connecting frames 300 are respectively provided on both sides of the upper end surface of the placement plate 11, and hooks 301 that can be hung on the placement frame 2 are symmetrically provided on the connecting frames 300.

[0045] In this embodiment, through the setting of the connecting frame 300 and the hook 301, the connecting frame 300 is fixedly connected to the placement plate 11, and the hook 301 is fixedly connected to the connecting frame 300. The hook 301 is hung on the placement frame 2, so that the placement plate 11 can be fixed in the placement frame 2. When it is necessary to pull the placement plate 11 up and down, the connecting frame 300 can be pulled to separate the hook 301 from the placement frame 2, and the placement plate 11 can be pulled up and down to drive the aluminum profile to flip, thereby removing some of the accumulated water and speeding up the drying time of the aluminum profile.

[0046] Working principle: When the present invention is in use, first, start the motor 202 to drive the placement frame 2 to rise to the top of the ultrasonic cleaning tank 1, turn off the motor 202, then rotate the rotating rod 111 to disengage the locking rod 102 from the lock hole, push the opening and closing door 8 downward to open the front opening of the placement frame 2, put the aluminum profile into the placement frame 2, then put the aluminum profile to be cleaned into the placement frame 2, push the opening and closing door 8 upward to close the opening, rotate the rotating rod 111 again to insert the locking rod 102 into the lock hole to lock the opening and closing door 8; start the motor 202 again to drive the placement frame 2 to descend into the ultrasonic cleaning tank 1, turn off the motor 202, and the ultrasonic cleaning tank 1 can work to clean the aluminum profile. After the aluminum profile is cleaned, start the motor 202 to drive the placement frame 2 to rise to the bottom of the heater 7, and start the heater 7 to dry the aluminum profile.

Claims

1. A surface cleaning device for aluminum alloy ingot processing, comprising an ultrasonic cleaning tank (1) and a placement frame (2) that can be placed in the ultrasonic cleaning tank (1) and is used to place aluminum profiles, characterized in that: A lifting assembly for driving the placement frame (2) to rise and fall is provided above the ultrasonic cleaning tank (1), and the lifting assembly includes a screw rod (3) rotatably provided on the ultrasonic cleaning tank (1), a lifting block (4) connected to the placement frame (2) is provided on the screw rod (3), support rods (5) are provided at the four corners of the upper end of the ultrasonic cleaning tank (1), a drive shell (6) is provided between the upper ends of the support rods (5), and a heater (7) for drying the aluminum profile is symmetrically provided on the lower end surface of the drive shell (6), a liftable opening and closing door (8) is provided on the front side of the placement frame (2), and sliding grooves (9) are provided on the opposite inner side walls of the placement frame (2) and at the front end, respectively, sliding blocks (10) extending into the corresponding sliding grooves (9) are provided on both sides of the upper end of the opening and closing door (8), and a retractable placement plate (11) is provided at the bottom of the placement frame (2). A locking assembly for controlling the rapid lifting and lowering of the opening and closing door (8) is provided on the opening and closing door (8).

2. The surface cleaning device for aluminum alloy ingot processing according to claim 1, characterized in that: A lock hole is provided at the upper end of the sliding groove (9), and mounting holes (100) penetrating the sliding block (10) are provided on both sides of the upper end of the opening and closing door (8). A mounting cap (101) is provided at the opening of the mounting hole (100), and a lock rod (102) is provided in the mounting hole (100) and can penetrate the mounting cap (101) and extend into or out of the corresponding lock hole.

3. The surface cleaning device for aluminum alloy ingot processing according to claim 2, characterized in that: A stop block (103) connected to the locking rod (102) is provided in the mounting hole (100), and a spring (104) for pushing the locking rod (102) out of the locking hole is sleeved on the locking rod (102) between the stop block (103) and the mounting cap (101).

4. The surface cleaning device for aluminum alloy ingot processing according to claim 2, characterized in that: A groove is provided at the center of the upper end of the opening and closing door (8), a connecting block (105) is provided in the groove, a mounting groove (106) is provided in the connecting block (105), an end of the locking rod (102) away from the lock hole can pass through the connecting block (105) and extend into the mounting groove (106), an end of the locking rod (102) extending into the mounting groove (106) is provided with a pushing plate (107), an open end of the mounting groove (106) is provided with a sealing plate (108), a round rod (109) extending into the mounting groove (106) and rotatable is provided on the sealing plate (108), and a surface of the round rod (109) extending into the mounting groove (106) is provided with an extrusion plate (110) for extruding the pushing plate (107) so that the locking rod (102) extends into the corresponding lock hole.

5. The surface cleaning device for aluminum alloy ingot processing according to claim 4, characterized in that: The end of the round rod (109) that does not extend into the mounting groove (106) is provided with a rotating rod (111) for driving the round rod (109) to rotate.

6. The surface cleaning device for aluminum alloy ingot processing according to claim 1, characterized in that: The upper end of the screw rod (3) extends into the drive housing (6), and the ends of the screw rod (3) extending into the drive housing (6) are respectively provided with sprockets (200), and a chain (201) for synchronously rotating the screw rod (3) is provided between the sprockets (200). A motor (202) for driving the screw rod (3) to rotate is provided in the drive housing (6).

7. The surface cleaning device for aluminum alloy ingot processing according to claim 1, characterized in that: Connecting frames (300) are respectively provided on both sides of the upper end surface of the placement plate (11), and hooks (301) that can be hung on the placement frame (2) are symmetrically provided on the connecting frames (300).

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