Cutting device for pipe fitting machining

By designing an automated pipe fitting cutting device, using displacement units and clamping mechanisms, the problems of poor cutting stability and low efficiency in the prior art are solved, and simultaneous cutting and efficient automatic cutting of multiple pipe fittings are achieved.

CN223198161UActive Publication Date: 2025-08-08SHANDONG HUAHE PIPE IND CO LTD
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Patent Information

Application Number
CN202421806019.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-08-08
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing pipe fitting cutting devices have poor stability during cutting, require manual support, low cutting efficiency, and cannot achieve simultaneous cutting of multiple pipe fittings.

Method used

A cutting device including a support frame, a horizontal shaft, a cross, a cylinder, a displacement unit and a clamping mechanism is designed. Driven by a reducer motor and a servo motor, combined with a distance sensor to achieve automatic feeding and multi-point clamping to ensure cutting accuracy and stability.

Benefits of technology

It realizes automation, stability and efficiency of pipe fitting cutting, and can cut multiple pipe fittings at the same time, reducing labor consumption and improving cutting quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipe fitting machining, and discloses a cutting device for pipe fitting machining, which comprises a support frame, a transverse shaft is rotatably arranged between the inner sides of the support frame, a plurality of groups of crosses are connected to the middle end of the transverse shaft, and the same group of cylinders are connected to the outer sides of the crosses. One end of the transverse shaft penetrates through the supporting frame and is connected with a gear motor, the surface of the cylinder is connected with a plurality of displacement units, each displacement unit comprises two positioning seat plates, and a guide rod and a lead screw are connected between the two positioning seat plates. The displacement unit drives the clamping mechanism located in the middle to move front and back, automatic feeding during pipe fitting cutting is facilitated, the cutting length can be detected through the distance sensor, the accuracy of the cutting size is guaranteed, the pipe fitting is clamped and fixed at three points or two points through the clamping mechanism, and the cutting efficiency is improved. And the fixing effect of the pipe fitting is effectively improved, and the stability and cutting quality of the pipe fitting during cutting are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe processing, in particular to a cutting device for pipe processing. Background Art

[0002] A pipe cutting device is a tool or device specifically used for cutting pipes and cylindrical objects. These devices are designed to improve the efficiency of the cutting work and adapt to pipes of different diameters.

[0003] The current saw blade cutting machine is also a type of pipe cutting, but this device can only be manually supported during cutting, and has poor stability, which affects the cutting quality. Moreover, when loading, it can only be manually dragged to measure the cutting length, which affects the cutting quality. Moreover, when cutting more pipes, it can only cut one by one, and the cutting efficiency is low.

[0004] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content

[0005] The purpose of the present invention is to provide a cutting device for pipe processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: comprising a support frame, wherein a horizontal axis is rotatably provided on the inner side of the support frame, a plurality of crosses are connected to the middle end of the horizontal axis, a same group of cylinders are connected to the outer side of the crosses, one end of the horizontal axis passes through the support frame and is connected to a reduction motor, and a plurality of displacement units are connected to the surface of the cylinder;

[0007] The displacement unit includes two sets of positioning base plates, a guide rod and a screw rod are connected between the two sets of positioning base plates, one end of the guide rod is slidably provided with a movable base plate, the screw rod is slidably connected to the movable base plate, one end of the screw rod passes through the positioning base plate and is connected to a driven wheel;

[0008] One side of the inner ring of the cylinder is connected to multiple groups of mounting frames, the top of the mounting frame is connected to a servo motor, the output end of the servo motor is connected to a driving wheel, a transmission belt is sleeved and connected between the driving wheel and the driven wheel, the top of the positioning seat plate and the top of the movable seat plate are both connected to a clamping mechanism, and the top of the support frame is connected to a material guide box and a cutting unit.

[0009] Preferably, a distance sensor is connected to a side of the positioning seat plate close to the movable seat plate.

[0010] Preferably, the clamping mechanism includes two groups of clamping plates, and a telescopic rod is rotatably provided on the side of the clamping plates away from each other, a transmission roller is rotatably provided on one side of the clamping plates, a vertical plate is connected to the side of the clamping plates away from each other, a cylinder is connected to one side of the vertical plate, and the output end of the cylinder passes through the vertical plate and is connected to a positioning plate.

[0011] Preferably, the outer surface of the transmission roller is sleeved with a rubber sleeve, and a limiting groove is provided on the surface of the rubber sleeve. A limiting tooth is provided on the side of the positioning plate close to the rubber sleeve, and the other end of the telescopic rod is rotatably set on the top of the positioning seat plate.

[0012] Preferably, the cutting unit includes a stabilizing frame, a saw blade is rotatably arranged between the stabilizing frame, one side of the saw blade is connected to a gearbox, and the other side of the gearbox is connected to a drive motor.

[0013] Preferably, one side of the drive motor extends into the material guide box, the bottom end of the drive motor is connected to a support base, and the support base is fixedly arranged on the bottom end of the inner wall of the material guide box, and a heat dissipation hole is opened on one side of the material guide box.

[0014] In summary, this application has the following beneficial technical effects:

[0015] The present application drives the clamping mechanism located in the middle position to move back and forth through the displacement unit, which is convenient for automatic feeding during pipe cutting. The cutting length can be detected by the distance sensor to ensure the accuracy of the cutting size. The pipe is clamped and fixed at three or two points by the clamping mechanism, which effectively improves the fixing effect of the pipe and ensures the stability and cutting quality during pipe cutting. The cylinder drives multiple displacement units and pipes on the clamping mechanism to rotate, so that multiple pipe diameters can be cut continuously, which improves work efficiency and greatly reduces manpower consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a cutting device for pipe processing according to the utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of part A;

[0018] Figure 3 This is a schematic structural diagram of a displacement unit in a cutting device for pipe processing according to the present invention;

[0019] Figure 4 This is a schematic structural diagram of a cutting unit in a cutting device for pipe processing according to the present invention;

[0020] Figure 5 This is a schematic diagram of a partial side sectional structure of a cutting device for pipe processing according to the present invention.

[0021] In the figure: 1. Support frame; 2. Horizontal axis; 3. Cross; 4. Cylinder; 5. Reducer motor; 6. Displacement unit; 61. Positioning seat plate; 62. Guide rod; 63. Moving seat plate; 64. Screw; 65. Driven wheel; 7. Mounting frame; 8. Servo motor; 9. Driving wheel; 10. Transmission belt; 11. Distance sensor; 12. Clamping mechanism; 121. Clamping plate; 122. Telescopic rod; 123. Transmission roller; 124. Vertical plate; 125. Cylinder; 126. Positioning plate; 13. Material guide box; 14. Cutting unit; 141. Stabilizing frame; 142. Saw blade; 143. Gearbox; 144. Drive motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5 The utility model provides a technical solution: it includes a support frame 1, a horizontal shaft 2 is rotatably provided on the inner side of the support frame 1, a plurality of crosses 3 are connected to the middle end of the horizontal shaft 2, and the outer side of the cross 3 is connected to the same group of cylinders 4, which evenly support the inner wall of the cylinder 4 to ensure stability in use. One end of the horizontal shaft 2 passes through the support frame 1 and is connected to a reduction motor 5, which is fixedly installed on one side of the support frame 1. A plurality of displacement units 6 are connected to the surface of the cylinder 4.

[0024] Reference Figure 3The displacement unit 6 includes two groups of positioning base plates 61, and a guide rod 62 and a screw rod 64 are connected between the two groups of positioning base plates 61. A movable base plate 63 is slidably provided at one end of the guide rod 62, and the screw rod 64 is slidably connected to the movable base plate 63. When the servo motor 8 drives the active wheel 9 to rotate, the driven wheel 65 at one end of the screw rod 64 is driven to rotate through the transmission belt 10, thereby driving the screw rod 64 to rotate, thereby causing the movable base plate 63 to move. The running direction is controlled by the forward and reverse rotation of the servo motor 8. Multiple connections are provided on one side of the inner ring of the cylinder 4. The mounting frame 7 is a group, and the top of the mounting frame 7 is connected to a servo motor 8. The output end of the servo motor 8 is connected to a driving wheel 9. A transmission belt 10 is sleeved and connected between the driving wheel 9 and the driven wheel 65 to ensure the transmission effect, so that each group of displacement units 6 can be operated independently. The tops of the two positioning base plates 61 and the movable base plate 63 are connected to a clamping mechanism 12. The clamping mechanism 12 clamps the pipe fittings and automatically loads the pipes as the movable base plate 63 moves. The top of the support frame 1 is connected to a material guide box 13 and a cutting unit 14.

[0025] A distance sensor 11 is connected to the side of the positioning seat plate 61 close to the movable seat plate 63. When the movable seat plate 63 moves, the distance sensor 11 will detect the travel distance of the movable seat plate 63, so as to detect the feeding length of the processed pipe fittings, thereby controlling the cutting size.

[0026] like Figure 2 As shown, the clamping mechanism 12 includes two sets of clamping plates 121, which are curved to facilitate clamping square tubes and round tubes. A telescopic rod 122 is rotatably set on the side of the clamping plates 121 away from each other, and a transmission roller 123 is rotatably set on one side of the two surfaces of the clamping plates 121. A vertical plate 124 is connected to the side of the clamping plates 121 away from each other. The vertical plate 124 is located on both sides of the transmission roller 123, and a cylinder 125 is connected to one side of the vertical plate 124. The output end of the cylinder 125 passes through the vertical plate 124 and is connected to a positioning plate 126. The cylinder 125 extends to push the positioning plate 126 to move, thereby clamping and fixing the transmission roller 123 so that it will not rotate, which is convenient for fixing the pipe fitting when the clamping mechanism 12 is clamped. When the clamping mechanism 12 on the movable seat plate 63 clamps the pipe fitting and moves, the transmission roller 123 in the clamping mechanism 12 on the positioning seat plate 61 is loosened by the positioning plate 126, which is convenient for the movement and loading of the pipe fitting.

[0027] The outer surface of the transmission roller 123 is sleeved with a rubber sleeve, and a limiting groove is provided on the surface of the rubber sleeve. On the one hand, it can ensure the protection of the surface of the pipe during clamping, and on the other hand, it prevents sliding and ensures the fixing effect. The positioning plate 126 is provided with limiting teeth on the side close to the rubber sleeve to ensure the positioning effect of the transmission roller 123. The other end of the telescopic rod 122 is rotatably set at the top of the positioning seat plate 61. The telescopic rod 122 is retracted or extended to control the opening and closing of the clamping plate 121, which is convenient for the fixed clamping of the pipe.

[0028] like Figure 4 As shown, the cutting unit 14 includes a stabilizing frame 141, and a saw blade 142 is rotatably arranged between the stabilizing frame 141. A circular shaft is connected to one side of the saw blade 142, and one end of the circular shaft passes through the stabilizing frame 141 and is connected to a gearbox 143. A driving motor 144 is connected to the other side of the gearbox 143. The driving motor 144 drives the gearbox 143, and the gearbox 143 drives the saw blade 142 to rotate through the circular shaft to cut the pipe. The saw blade 142 is located on one side of the cylinder 4 and is close to the clamping mechanism 12. One side of the driving motor 144 extends into the material guide box 13. The bottom end of the driving motor 144 is connected to a supporting base, and the supporting base is fixedly arranged at the bottom end of the inner wall of the material guide box 13, which can effectively prevent the cut pipe from hitting the driving motor 144 when it falls and causing damage. A heat dissipation hole is opened on one side of the material guide box 13 to ensure the basic heat dissipation effect of the driving motor 144.

[0029] The implementation principle of the sprayer with a medicine mixing function in the embodiment of the present application is as follows: the pipe is clamped between the clamping plates 121, the telescopic rod 122 extends to lift the clamping plate 121 to rotate, thereby clamping the pipe, the reduction motor 5 drives the horizontal shaft 2 to rotate, so that the cylinder 4 rotates with the pipe, and is cut when passing through the rotating saw blade 142. The cut pipe will slide down along the top of the guide box 13, and the displacement unit 6 and the clamping mechanism 12 have multiple groups that can cut continuously. After the cutting is completed, the servo motor 8 starts to drive the driven wheel 65 to rotate through the transmission belt 10, thereby driving the movable seat plate 63 to move, and the movable seat plate 63 is located on the movable seat plate 63. The square clamping mechanism 12 clamps the pipe and moves so that the end of the pipe exceeds the cylinder 4. The moving distance is detected by the distance sensor 11, and the length to be cut is determined. When the movable seat plate 63 moves, the positioning plate 126 in the clamping mechanism 12 on the positioning seat plate 61 releases the transmission roller 123 to facilitate the movement of the pipe. After moving to the expected position, the positioning plate 126 clamps the transmission roller 123 to fix the pipe. When the movable seat plate 63 is reset, the transmission roller 123 above it is also released and fixed after reset, thereby completing automatic feeding. The extended pipe continues to be cut by the saw blade 142 as the cylinder 4 rotates.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for pipe processing, comprising a support frame (1), characterized in that: A horizontal axis (2) is rotatably provided between the inner sides of the support frame (1), a plurality of crosses (3) are connected to the middle ends of the horizontal axis (2), a same group of cylinders (4) are connected to the outer sides of the crosses (3), one end of the horizontal axis (2) passes through the support frame (1) and is connected to a reduction motor (5), and a plurality of displacement units (6) are connected to the surface of the cylinder (4); The displacement unit (6) includes two groups of positioning base plates (61), a guide rod (62) and a screw rod (64) are connected between the two groups of positioning base plates (61), one end of the guide rod (62) is slidably provided with a movable base plate (63), the screw rod (64) is slidably connected to the movable base plate (63), one end of the screw rod (64) passes through the positioning base plate (61) and is connected to a driven wheel (65); A plurality of mounting frames (7) are connected to one side of the inner ring of the cylinder (4); a servo motor (8) is connected to the top of the mounting frame (7); a driving wheel (9) is connected to the output end of the servo motor (8); a transmission belt (10) is sleeved and connected between the driving wheel (9) and the driven wheel (65); a clamping mechanism (12) is connected to the top of the positioning seat plate (61), the guide rod (62) and the movable seat plate (63); and a material guide box (13) and a cutting unit (14) are connected to the top of the support frame (1).

2. A cutting device for pipe processing according to claim 1, characterized in that: A distance sensor (11) is connected to one side of the positioning seat plate (61) close to the movable seat plate (63).

3. The cutting device for pipe processing according to claim 1, characterized in that: The clamping mechanism (12) comprises two groups of clamping plates (121), and a telescopic rod (122) is rotatably provided on one side of the clamping plates (121) away from each other, and a transmission roller (123) is rotatably provided on one side of the clamping plates (121). A vertical plate (124) is connected to the side of the clamping plates (121) away from each other, and a cylinder (125) is connected to one side of the vertical plate (124). The output end of the cylinder (125) passes through the vertical plate (124) and is connected to a positioning plate (126).

4. A cutting device for pipe processing according to claim 3, characterized in that: The outer surface of the driving roller (123) is sleeved with a rubber sleeve, and a limiting groove is provided on the surface of the rubber sleeve. A limiting tooth is provided on the side of the positioning plate (126) close to the rubber sleeve. The other end of the telescopic rod (122) is rotatably arranged on the top of the positioning seat plate (61).

5. The cutting device for pipe processing according to claim 1, characterized in that: The cutting unit (14) comprises a stabilizing frame (141), a saw blade (142) is rotatably arranged between the stabilizing frame (141), a gearbox (143) is connected to one side of the saw blade (142), and a driving motor (144) is connected to the other side of the gearbox (143).

6. The cutting device for pipe processing according to claim 5, characterized in that: One side of the driving motor (144) extends into the material guide box (13); the bottom end of the driving motor (144) is connected to a support base, and the support base is fixedly arranged at the bottom end of the inner wall of the material guide box (13); and a heat dissipation hole is opened on one side of the material guide box (13).