Flame cutting equipment

By introducing a turntable and adjustment mechanism into the flame cutting equipment, the problem of difficulty in cutting special shapes in existing equipment is solved, and efficient cutting of round, elliptical and arc shapes is achieved, which improves the applicability and operation convenience of the equipment.

CN223198230UActive Publication Date: 2025-08-08SHANGHAI FIRE RES INST OF MEM +1
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Patent Information

Application Number
CN202422464704.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-08
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Existing flame cutting equipment is difficult to efficiently cut into special-shaped cutting such as round, elliptical or arc, which is inconvenient to use.

Method used

A flame cutting equipment is designed, including a cutting mechanism for a turntable, a spray gun and a cylinder. The turntable is driven by a rotating electric machine. The spray gun is slidably installed in the slide groove of the turntable, and the cutting radius is adjusted through the adjustment mechanism of the cylinder and the fixed sleeve to achieve special-shaped cutting such as circular, elliptical and arc shapes.

Benefits of technology

It realizes special-shaped cutting such as circles, ellipses and arcs on the plate, which improves the applicability and practical value of the equipment, is simple in structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses flame cutting equipment, which comprises a main body structure, the main body structure comprises a bottom plate, a top plate and a cutting mechanism; the cutting mechanism comprises a rotating disc, a spray gun and a gas cylinder, a circular notch is formed in the top plate, the rotating disc is rotationally mounted in the notch and driven by a rotating motor, a sliding groove is formed in the rotating disc, and the spray gun is slidably mounted in the sliding groove; an adjusting mechanism; the adjusting mechanism comprises a fixing sleeve connected to the spray gun in a sleeving mode and two sets of synchronously-arranged air cylinders, the two sets of air cylinders are installed at the bottom of the rotating disc and located on the two sides of the sliding groove, adjusting plates are symmetrically arranged on the two sides of the fixing sleeve, and the ends of piston rods of the two sets of air cylinders are connected to the side walls of the two sets of adjusting plates respectively. Rounds can be cut on a plate through the cutting mechanism, and the cutting radius can be adjusted according to actual requirements through the design of the adjusting mechanism, so that special-shaped cutting of circles, ellipses, arcs and the like can be achieved, and high practical value is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flame cutting equipment, in particular to a flame cutting equipment. Background Art

[0002] Flame cutting equipment uses a mixture of gas and oxygen, or gasoline and oxygen, to cut metal materials. This equipment is primarily used in heavy industries such as the automotive, aviation, shipbuilding, bridge, and construction industries. Flame cutting machines utilize the high temperatures generated by the combustion of iron oxide to cut carbon steel. The flame torch design provides sufficient oxygen to burn the iron oxide, ensuring optimal cutting results.

[0003] After searching, the Chinese patent application number is: CN202211714662.6, which relates to an anti-deviation flame cutting device, which controls the first guide slide as a whole to slide along the guide rail beam through a first belt, driving the flame cutting gun to move in a straight line, ensuring the flatness of the workpiece cutting, avoiding deviation, and improving the stability of use; it includes a main body bracket, two groups of adjustment mechanisms, an anti-deviation cutting mechanism and two groups of fixing mechanisms, the two groups of adjustment mechanisms are symmetrically fixed on the main body bracket, the anti-deviation cutting mechanism is fixed between the two groups of adjustment mechanisms, and the two groups of fixing mechanisms are symmetrically fixed on the lower part of the main body bracket; the anti-deviation cutting mechanism includes two groups of beam fixing seats, guide rail beams, a first belt, a first motor, a first guide slide, a first clamp, a lifting slide, a second motor, a lifting slider, a cutting gun jacket and a flame cutting gun, the two groups of beam fixing seats are respectively fixed on the two groups of adjustment mechanisms, and the guide rail beam is fixed between the two groups of beam fixing seats.

[0004] The above technical solution is only convenient for vertical cutting of metal plates. When it is necessary to cut out a circle, an ellipse or an arc, it is relatively inconvenient. Therefore, we need to propose a flame cutting device. Utility Model Content

[0005] The purpose of the utility model is to provide a flame cutting device with a simple structure and easy use. The device can cut a circle on a plate through the cutting mechanism, and the cutting radius can be adjusted according to actual needs through the design of the adjustment mechanism, thereby realizing special-shaped cutting such as circle, ellipse and arc, and has high practical value, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A flame cutting device comprising:

[0008] Main structure;

[0009] The main structure includes a bottom plate and a top plate, the bottom plate is welded with a support frame, and the top plate is welded to the upper end of the support frame;

[0010] Cutting mechanism;

[0011] The cutting mechanism includes a turntable, a spray gun and a gas cylinder. A circular notch is provided on the top plate, and a turntable is rotatably installed in the notch. The turntable is driven by a rotary motor. A slide is provided on the turntable, and the spray gun is slidably installed inside the slide. The gas cylinder is fixed to one side of the bottom of the turntable, and the output end of the gas cylinder and the input end of the spray gun are connected together by a hose.

[0012] regulating agencies;

[0013] The adjustment mechanism includes a fixed sleeve connected to the spray gun and two sets of synchronously arranged cylinders. The two sets of cylinders are installed at the bottom of the turntable and are located on both sides of the slide. Adjustment plates are symmetrically arranged on both sides of the fixed sleeve. The ends of the piston rods of the two sets of cylinders are respectively connected to the side walls of the two sets of adjustment plates.

[0014] Preferably, a motor is fixedly installed at the center of the base plate, one end of the output shaft of the motor is fixedly connected to a shaft through a coupling, and the upper end of the shaft is fixedly connected to the bottom center of the turntable.

[0015] Preferably, two sets of limit blocks are provided on the spray gun, and the two sets of limit blocks are respectively located on the upper and lower sides of the slide groove.

[0016] Preferably, it also includes a carrying mechanism for carrying and fixing the gas cylinder, the carrying mechanism includes two groups of carrying plates symmetrically arranged on one side of the turntable, and a carrying ring is provided at the bottom of the carrying plate, which is clamped on the outer wall of the gas cylinder to fix and carry the gas cylinder.

[0017] Preferably, the carrying ring includes a first positioning ring and a second positioning ring, the lower ends of the first positioning ring and the second positioning ring are hinged together, and the upper ends of the first positioning ring and the second positioning ring are locked by fixing screws.

[0018] Preferably, the upper ends of the first positioning ring and the second positioning ring are both integrally formed with connecting blocks, and only the connecting block at the upper end of the first positioning ring is welded to the bottom of the supporting plate, and the connecting blocks at the upper ends of the first positioning ring and the second positioning ring are both provided with through holes for passing fixing screws.

[0019] Preferably, it also includes a fixing mechanism for fixing the plate to be cut, the fixing mechanism includes two sets of fixing plates symmetrically arranged on both sides of the top plate, and one side of the fixing plate is provided with a fixing groove for inserting the edge of the plate to fix the plate.

[0020] Preferably, two groups of protruding plates are symmetrically arranged on both sides of the top plate, wherein a screw driven by a fixed motor is rotatably installed between the two groups of protruding plates, and a guide rod is arranged between the other two groups of protruding plates. A guide sleeve is provided at one end of each group of fixed plates, and the guide sleeve is slidably sleeved on the outside of the guide rod.

[0021] Preferably, the screw rod includes a first screw rod and a second screw rod, the threads on the first screw rod and the second screw rod are in opposite directions, and slides are installed on the first screw rod and the second screw rod, and the other ends of the two sets of fixed plates are respectively fixedly connected to one side of the two sets of slides.

[0022] Preferably, an auxiliary support mechanism is also included, which includes an annular groove opened at the notch and an integrally formed edge set on the turntable, and multiple groups of universal balls are distributed around the bottom of the edge, and the spherical surface of the universal ball contacts the inner bottom of the annular groove.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] The utility model is provided with a main structure including a bottom plate and a top plate, and a cutting mechanism including a turntable, a spray gun and a gas cylinder is provided on the top plate. The turntable is driven by a rotating motor, and the spray gun is slidably installed on the turntable. The cutting radius of the spray gun can be adjusted by an adjusting mechanism. The adjusting mechanism includes a cylinder and a fixing sleeve. The device has a simple structure and is easy to use. The cutting mechanism can be used to cut a circle on the plate. The cutting radius can be adjusted according to actual needs through the design of the adjusting mechanism, thereby realizing special-shaped cutting such as circle, ellipse and arc, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural diagram of the utility model;

[0026] Figure 2 This is a schematic structural diagram of the cutting mechanism of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0028] Figure 4 This is a structural diagram of the carrying mechanism of the utility model;

[0029] Figure 5 This is a structural diagram of the load-bearing plate of the utility model;

[0030] Figure 6 It is a structural diagram of the fixing mechanism of the utility model.

[0031] In the figure: 1. Base plate; 2. Support frame; 3. Top plate; 4. Turntable; 5. Slide; 6. Spray gun; 7. Fixed plate; 8. Fixed groove; 9. First screw rod; 10. Second screw rod; 11. Slide seat; 12. Convex plate; 13. Fixed motor; 14. Guide rod; 15. Guide sleeve; 16. Rotating motor; 17. Notch; 18. Annular groove; 19. Limit block; 20. Fixed sleeve; 21. Adjustment plate; 22. Cylinder; 23. Load-bearing plate; 24. First positioning ring; 25. Second positioning ring; 26. Gas cylinder; 27. Through hole; 28. Edge; 29. Universal ball. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-3 , the utility model provides a technical solution:

[0034] A flame cutting device comprising:

[0035] The main structure includes a bottom plate 1 and a top plate 3, a support frame 2 is welded to the bottom plate 1, and the top plate 3 is welded to the upper end of the support frame 2;

[0036] Cutting mechanism; the cutting mechanism includes a turntable 4, a spray gun 6 and a gas cylinder 26. A circular notch 17 is provided on the top plate 3. The turntable 4 is rotatably installed in the notch 17. The turntable 4 is driven by a rotating motor 16. A slide 5 is provided on the turntable 4. The spray gun 6 is slidably installed inside the slide 5. The gas cylinder 26 is fixed to one side of the bottom of the turntable 4, and the output end of the gas cylinder 26 and the input end of the spray gun 6 are connected together by a hose; a motor is fixedly installed at the center position of the bottom plate 1, and one end of the output shaft of the motor is fixedly connected to a shaft through a coupling, and the upper end of the shaft is fixed to the bottom center of the turntable 4.

[0037] Adjustment Mechanism: The adjustment mechanism comprises a fixed sleeve 20 that fits over the spray gun 6 and two sets of synchronously installed cylinders 22. The two sets of cylinders 22 are mounted at the bottom of the turntable 4 and located on either side of the chute 5. Adjustment plates 21 are symmetrically arranged on either side of the fixed sleeve 20. The piston rod ends of the two sets of cylinders 22 are respectively connected to the side walls of the two sets of adjustment plates 21. The spray gun 6 is provided with two sets of limit blocks 19, one set located at the upper and lower sides of the chute 5.

[0038] By setting a main structure including a bottom plate 1 and a top plate 3, a cutting mechanism including a turntable 4, a spray gun 6 and a gas cylinder 26 is set on the top plate 3, the turntable 4 is driven by a rotating motor 16, and the spray gun 6 is slidably installed on the turntable 4, and the spray gun 6 can adjust the cutting radius by an adjusting mechanism, the adjusting mechanism includes a cylinder 22 and a fixing sleeve 20. In actual use, the plate is placed directly above the top plate 3 and fixed, and the cutting mechanism is started. The spray gun 6 is supplied with dye by the gas cylinder 26 for cutting. When the rotating motor 16 is working, it can cut a circle on the plate. When the cutting radius needs to be adjusted, the cylinder 22 is used to drive the spray gun 6 to move to the required position in the slide 5. Since the cutting radius can be freely changed, circles, ellipses and arcs can be cut, which greatly increases the applicability of the device.

[0039] In general, the device has a simple structure and is easy to use. It can cut a circle on the plate through the cutting mechanism, and the cutting radius can be adjusted according to actual needs through the design of the adjustment mechanism, thereby realizing special-shaped cutting such as circle, ellipse and arc, and has high practical value.

[0040] See also Figure 4-5 In order to facilitate the installation and replacement of the gas cylinder 26, the present application makes the following design:

[0041] It also includes a supporting mechanism for supporting and fixing the gas cylinder 26. The supporting mechanism includes two sets of supporting plates 23 symmetrically arranged on one side of the turntable 4. The bottom of the supporting plates 23 is provided with a supporting ring, which is clamped on the outer wall of the gas cylinder 26 to fix and support the gas cylinder 26. The supporting ring includes a first positioning ring 24 and a second positioning ring 25. The lower ends of the first positioning ring 24 and the second positioning ring 25 are hinged together, and the upper ends of the first positioning ring 24 and the second positioning ring 25 are locked by fixing screws. The upper ends of the first positioning ring 24 and the second positioning ring 25 are both integrally formed with a connecting block, and only the connecting block at the upper end of the first positioning ring 24 is welded to the bottom of the supporting plate 23. The connecting blocks at the upper ends of the first positioning ring 24 and the second positioning ring 25 are both provided with through holes 27 for the passage of fixing screws.

[0042] Two sets of supporting plates 23 are provided on one side of the bottom of the turntable 4, a first positioning ring 24 is welded to the bottom of the supporting plate 23, and a second positioning ring 25 is hingedly connected to the lower end of the first positioning ring 24. When installing the gas cylinder 26, the gas cylinder 26 is clamped in the two sets of supporting rings, and the fixing screws are passed through the through holes 27 of the connecting blocks at the upper ends of the first positioning ring 24 and the second positioning ring 25 and locked;

[0043] When the gas cylinder 26 needs to be replaced, the fixing screws are removed. Since the first positioning ring 24 and the second positioning ring 25 are hinged, and the connecting block at the upper end of the second positioning ring 25 does not contact the bearing plate 23, the second positioning ring 25 can be rotated to freely remove the gas cylinder 26. The structure is simple and easy to use, which facilitates the rapid installation, use, removal and replacement of the gas cylinder 26 when the equipment is running.

[0044] Moreover, since the gas cylinder 26 is placed at the bottom of the turntable 4 through the supporting plate 23, when the turntable 4 rotates, the gas cylinder 26 will rotate accordingly, so the hose between the gas cylinder 26 and the spray gun 6 will not be entangled.

[0045] See also Figure 1 and Figure 6 In order to facilitate the cutting of the plate, this application makes the following design:

[0046] The cutting machine also includes a fixing mechanism for fixing the plate to be cut. The fixing mechanism includes two sets of fixing plates 7 symmetrically arranged on either side of the top plate 3. One side of the fixing plates 7 is provided with a fixing slot 8 for inserting the edge of the plate to fix the plate 7. Two sets of protruding plates 12 are symmetrically arranged on both sides of the top plate 3. A screw driven by a fixed motor 13 is rotatably mounted between the two sets of protruding plates 12. A guide rod 14 is disposed between the other two sets of protruding plates 12. One end of each set of fixing plates 7 is provided with a guide sleeve 15, which is slidably sleeved on the outside of the guide rod 14. The screw rod includes a first screw rod 9 and a second screw rod 10. The threads on the first screw rod 9 and the second screw rod 10 face opposite directions. A slide 11 is mounted on each of the first screw rod 9 and the second screw rod 10. The other ends of the two sets of fixing plates 7 are fixedly connected to one side of the two sets of slides 11.

[0047] Through the design of the fixing mechanism, in actual use, the two ends of the plate are inserted into the fixing grooves 8 of the two sets of fixing plates 7, and the distance between the two sets of fixing plates 7 is adjusted by the screw rod to clamp and fix the plate. Since the threads on the first screw rod 9 and the second screw rod 10 are in opposite directions, when the fixing motor 13 is started, the two sets of fixing plates 7 can be moved closer or farther away, so that they can be adapted accordingly according to the size of the plate, greatly improving the applicability of the device.

[0048] In addition, the fixed plate 7 is at a certain distance from the surface of the top plate 3. The advantage of this design is that it can facilitate the adjustment of the spacing between the fixed plates 7 and also make it easy for the staff to observe the position of the spray gun 6, thereby adjusting the cutting radius as needed.

[0049] See also Figure 1-4 In order to improve the safety and stability of this device, this application makes the following designs:

[0050] It also includes an auxiliary support mechanism, which includes an annular groove 18 opened at the notch 17 and an integrally formed edge 28 set on the turntable 4. A plurality of groups of universal balls 29 are distributed around the bottom of the edge 28, and the spherical surface of the universal ball 29 abuts against the inner bottom of the annular groove 18.

[0051] By opening an annular groove 18 at the notch 17 and installing a universal ball 29 at the bottom of the edge 28 on the turntable 4, the design of the universal ball 29 can provide additional auxiliary support while ensuring the rotation ability of the turntable 4, thereby improving the safety and stability of the device.

[0052] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A flame cutting device, characterized in that: include: Main structure; the main structure includes a bottom plate (1) and a top plate (3); a support frame (2) is welded to the bottom plate (1); the top plate (3) is welded to the upper end of the support frame (2); a cutting mechanism; the cutting mechanism includes a turntable (4), a spray gun (6) and a gas cylinder (26); a circular notch (17) is provided on the top plate (3); a turntable (4) is rotatably installed in the notch (17); the turntable (4) is driven by a rotating motor (16); a slide groove (5) is provided on the turntable (4); the spray gun (6) is slidably installed inside the slide groove (5) , the gas cylinder (26) is fixed on one side of the bottom of the turntable (4), and the output end of the gas cylinder (26) and the input end of the spray gun (6) are connected together through a hose; an adjustment mechanism; the adjustment mechanism includes a fixed sleeve (20) sleeved on the spray gun (6) and two sets of synchronously arranged cylinders (22), the two sets of cylinders (22) are installed at the bottom of the turntable (4) and located on both sides of the slide groove (5), and adjustment plates (21) are symmetrically provided on both sides of the fixed sleeve (20), and the piston rod ends of the two sets of cylinders (22) are respectively connected to the side walls of the two sets of adjustment plates (21).

2. The flame cutting equipment according to claim 1, characterized in that: A motor is fixedly mounted at the center of the base plate (1), one end of the motor's output shaft is fixedly connected to a shaft via a coupling, and the upper end of the shaft is fixedly connected to the bottom center of the turntable (4).

3. The flame cutting equipment according to claim 1, characterized in that: Two groups of limit blocks (19) are provided on the spray gun (6), and the two groups of limit blocks (19) are respectively located on the upper and lower sides of the chute (5).

4. The flame cutting equipment according to claim 1, characterized in that: It also includes a bearing mechanism for bearing and fixing the gas cylinder (26), the bearing mechanism including two groups of bearing plates (23) symmetrically arranged on one side of the turntable (4), the bottom of the bearing plate (23) is provided with a bearing ring, and the bearing ring is clamped on the outer wall of the gas cylinder (26) to fix and bear the gas cylinder (26).

5. The flame cutting equipment according to claim 4, characterized in that: The carrying ring comprises a first positioning ring (24) and a second positioning ring (25), the lower ends of the first positioning ring (24) and the second positioning ring (25) are hinged together, and the upper ends of the first positioning ring (24) and the second positioning ring (25) are locked by fixing screws.

6. The flame cutting equipment according to claim 5, characterized in that: The upper ends of the first positioning ring (24) and the second positioning ring (25) are both integrally formed with a connecting block, and only the connecting block at the upper end of the first positioning ring (24) is welded to the bottom of the bearing plate (23). The connecting blocks at the upper ends of the first positioning ring (24) and the second positioning ring (25) are both provided with a through hole (27) for the passage of a fixing screw.

7. The flame cutting equipment according to claim 1, characterized in that: It also includes a fixing mechanism for fixing the plate to be cut, the fixing mechanism including two groups of fixing plates (7) symmetrically arranged on both sides of the top plate (3), and a fixing groove (8) for inserting the edge of the plate to fix the plate (7) is opened on one side of the fixing plate (7).

8. The flame cutting equipment according to claim 1, characterized in that: Two groups of convex plates (12) are symmetrically arranged on both sides of the top plate (3), wherein a screw driven by a fixed motor (13) is rotatably installed between the two groups of convex plates (12), and a guide rod (14) is arranged between the other two groups of convex plates (12). One end of each of the two groups of fixed plates (7) is provided with a guide sleeve (15), and the guide sleeve (15) is slidably sleeved on the outside of the guide rod (14).

9. The flame cutting equipment according to claim 8, characterized in that: The screw rod comprises a first screw rod (9) and a second screw rod (10), the threads on the first screw rod (9) and the second screw rod (10) are oriented in opposite directions, and a slide seat (11) is installed on the first screw rod (9) and the second screw rod (10), and the other ends of the two sets of fixed plates (7) are respectively fixedly connected to one side of the two sets of slide seats (11).

10. The flame cutting equipment according to claim 1, characterized in that: The auxiliary support mechanism also includes an annular groove (18) provided at the notch (17) and an integrally formed edge (28) provided on the turntable (4), wherein a plurality of sets of universal balls (29) are distributed around the bottom of the edge (28), and the spherical surface of the universal ball (29) contacts the inner bottom of the annular groove (18).

Citation Information

Patent Citations

  • Anti-deviation flame cutting device

    CN116174846A