Assembling device for generator set manufacturing

Abstract

The utility model relates to the technical field of generator assembly devices, and particularly discloses an assembly device for generator set manufacturing, which comprises an installation platform, a rolling assembly is installed on the top surface of the installation platform, a protection assembly is installed in the installation platform, and an air injection mechanism is installed on the installation platform. Supporting plates are symmetrically mounted on the bottom surface of the mounting platform; according to the assembling device for manufacturing the generator set, the protection assembly and the collecting frame are arranged, so that when the device is used, all structures in the protection assembly are matched with one another, and the advantage that chippings are collected into the collecting frame close to one side of the protection assembly when the device cleans the chippings in the positioning groove is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of generator assembly devices, and in particular relates to an assembly device for manufacturing generator sets. Background Art

[0002] During the manufacturing and assembly of generator sets, a series of specialized equipment and tools are usually required to ensure the correct installation of components and the normal functioning of the components, including the generator assembly platform;

[0003] The utility model patent with publication number CN213125791 U describes an assembly device for generator set manufacturing that uses universal ball transfers. During assembly, the generator set can be moved on an assembly platform. The universal ball transfers reduce friction between the generator set and the assembly platform. An electric cylinder drives a jet element to contact a positioning groove on the assembly platform. An air pump inflates the jet element, causing gas to be ejected from the jet element into the positioning groove on the assembly platform to remove debris from the positioning groove.

[0004] In the prior art, during the cleaning process, an air pump is used to eject the waste chips in the positioning groove. Although the cleaning effect of the device is achieved, the ejected waste chips will randomly fly around the workbench, reducing the quality of the working environment. In addition, the flying debris is inhaled by the workers, which is likely to cause problems affecting the health of the workers.

[0005] Therefore, an assembly device for manufacturing a generator set is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an assembly device for the manufacture of generator sets, so as to solve the problem that in the prior art, an air pump is used to spray out the waste chips in the positioning groove during the cleaning process. Although the effect of the device is achieved, the sprayed waste chips will be scattered around the workbench at will, reducing the quality of the working environment, and the flying debris will be inhaled by the staff, which may easily cause problems affecting the health of the staff.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: an assembly device for manufacturing a generator set, comprising a mounting platform, a rolling assembly mounted on the top surface of the mounting platform, a protective assembly mounted in the mounting platform, an air jet mechanism mounted on the mounting platform, and a support plate symmetrically mounted on the bottom surface of the mounting platform;

[0008] The protection assembly includes an electric push rod and a mounting frame;

[0009] The telescopic end of the electric push rod is equipped with a vertical plate;

[0010] Connecting rods are slidably mounted on the bottom surfaces of the inner cavities of the plurality of mounting frames, and the plurality of connecting rods respectively penetrate the mounting frames and extend to the bottom of the mounting frames. A vertical plate is commonly mounted on the bottom surfaces of the plurality of connecting rods.

[0011] A sliding block is respectively installed on one side of the plurality of connecting rods away from the vertical plate, and the sliding block is slidably installed in the inner cavity of the installation frame;

[0012] Transmission rods are symmetrically mounted on the sliding block for rotation. Vertical plates are respectively mounted on the sides of the two transmission rods away from the sliding block for rotation via connecting shafts. Horizontal plates are respectively mounted on the side walls of the two vertical plates.

[0013] Preferably: an electric push rod is installed on the side wall of the support plate, a plurality of positioning grooves are evenly opened on the top surface of the mounting platform, the positioning grooves are "T" shaped, a groove is opened on the bottom surface of the inner cavity of the positioning groove close to the side of the protective component, and a collection frame is clamped in the groove.

[0014] Preferably, a receiving groove is provided on the left and right sides of the inner cavity of the positioning groove, a horizontal plate is slidably installed in the receiving groove, and the vertical plate contacts the side wall of the installation platform.

[0015] Preferably, a plurality of mounting grooves are evenly formed on the top surface of the mounting platform between the two positioning grooves, and rolling components are installed in the plurality of mounting grooves.

[0016] Preferably: the rolling assembly includes a plug-in block and a mounting block, the plug-in block is in a "T" shape, the mounting block is clamped in the mounting groove, a plug-in groove is opened on the mounting block, the plug-in block is slidably installed in the inner cavity of the plug-in groove, and the plug-in blocks are slidably installed between multiple mounting grooves.

[0017] Preferably, the top surface of the mounting block is evenly provided with snap-fit holes, and balls are arranged in the snap-fit holes.

[0018] Preferably, the plug-in block is symmetrically threaded with bolts, and the bolts penetrate the plug-in block and are threadedly connected to the mounting platform.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The utility model provides a protective component and a collection frame in an assembly device for manufacturing a generator set, so that when the device is in use, the various structures in the protective component cooperate with each other, so that when the device cleans the debris in the positioning groove, the debris is collected in the collection frame close to the side of the protective component. This solves the problem that in the prior art, during the cleaning process, an air pump is used to spray out the waste debris in the positioning groove for cleaning. Although the effect of the device is achieved, the sprayed waste debris will be scattered around the workbench at will, reducing the quality of the working environment, and the flying debris will be inhaled by the staff, which is likely to cause problems affecting the health of the staff.

[0021] 2. The utility model provides a rolling assembly and a mounting groove in an assembly device for manufacturing a generator set. When the device is in use, the various structures in the rolling assembly cooperate with each other, so that when the ball is severely worn after long-term use, the mounting block and the ball mounted on the mounting block can be quickly replaced in sections. This solves the problem that there is no suitable quick-release structure between the existing ball and the device, which causes the ball to be deformed after long-term use, making it inconvenient to repair the device, thereby affecting the normal use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is one of the three-dimensional diagrams of the present utility model;

[0023] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0024] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;

[0025] Figure 4 For this utility model Figure 2 Middle B is a schematic diagram of the enlarged structure;

[0026] Figure 5 This is a schematic diagram of the rolling assembly structure of the utility model;

[0027] Figure 6 For this utility model Figure 5 The enlarged structural diagram at C in the middle;

[0028] Figure 7 This is a schematic diagram of the cross-sectional structure of the utility model.

[0029] In the figure: 1. Mounting platform; 2. Support plate; 3. Positioning groove; 4. Protective assembly; 401. Electric push rod; 402. Horizontal plate; 403. Vertical plate; 404. Connecting rod; 405. Mounting frame; 406. Sliding block; 407. Transmission rod; 5. Collection frame; 6. Jet mechanism; 7. Rolling assembly; 701. Plug-in block; 702. Bolt; 703. Mounting block; 704. Snap-in hole; 705. Plug-in groove; 706. Ball bearing; 8. Storage slot; 9. Groove; 10. Mounting slot. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 - Figure 7 As shown, the utility model provides an assembly device for manufacturing a generator set, including a mounting platform 1, a rolling assembly 7 is mounted on the top surface of the mounting platform 1, a protective assembly 4 is mounted in the mounting platform 1, an air injection mechanism 6 is mounted on the mounting platform 1, and a support plate 2 is symmetrically mounted on the bottom surface of the mounting platform 1;

[0032] The jet mechanism 6 has the same structure and working principle as the jet component and electric cylinder combination in the existing utility model patent, a generator set manufacturing assembly device (publication number: CN213125791 U), and will not be described in detail here.

[0033] The protection assembly 4 includes an electric push rod 401 and a mounting frame 405;

[0034] A vertical plate 403 is installed at the telescopic end of the electric push rod 401;

[0035] Connecting rods 404 are slidably mounted on the bottom surfaces of the inner cavities of the multiple mounting frames 405. The multiple connecting rods 404 extend through the mounting frames 405 to the bottom of the mounting frames 405. A vertical plate 403 is commonly mounted on the bottom surfaces of the multiple connecting rods 404.

[0036] A sliding block 406 is installed on each side of the plurality of connecting rods 404 away from the vertical plate 403. The sliding block 406 is slidably installed in the inner cavity of the installation frame 405.

[0037] Transmission rods 407 are symmetrically mounted on the sliding block 406. Vertical plates 403 are rotatably mounted on the sides of the two transmission rods 407 away from the sliding block 406 through connecting shafts. Horizontal plates 402 are mounted on the side walls of the two vertical plates 403.

[0038] When the two horizontal plates 402 are closed to each other, a gap of 0.5 mm to 0.2 mm should be retained between the two horizontal plates 402 so that the air injection mechanism 6 can easily inject air into the positioning groove 3 and prevent debris from flowing out from between the two horizontal plates 402;

[0039] An electric push rod 401 is installed on the side wall of the support plate 2. A plurality of positioning grooves 3 are evenly opened on the top surface of the mounting platform 1. The positioning grooves 3 are "T"-shaped. A groove 9 is opened on the bottom surface of the inner cavity of the positioning groove 3 near the side of the protective component 4. The collection frame 5 is clamped in the groove 9.

[0040] In this embodiment, when the device needs to clean the debris in the positioning groove 3 after assembling and installing the generator;

[0041] First, the electric push rod 401 is started to drive the vertical plate 403, which drives the vertical plate 403 to move downward, thereby driving the connecting rod 404 and the sliding block 406 connected to the connecting rod 404 to move downward. When the sliding block 406 moves downward, the sliding block 406 drives the two horizontal plates 402 to move closer to each other through the two transmission rods 407. As the two vertical plates 403 move closer to each other, the two horizontal plates 402 on the two vertical plates 403 will close the positioning groove 3;

[0042] Furthermore, the positioning groove 3 is filled with gas through the air injection mechanism 6. The gas injected at this time pushes the debris in the positioning groove 3 toward the direction of the protective component 4, the collection frame 5 and the groove 9, and finally pushes the debris into the collection frame 5.

[0043] The invention solves the problem that in the prior art, during the cleaning process, an air pump is used to spray out the waste chips in the positioning groove 3 for cleaning. Although the effect on the device is achieved, the waste chips are randomly scattered near the workbench by the spraying, which reduces the quality of the working environment. In addition, the flying debris is inhaled by the staff, which easily causes problems affecting the health of the staff.

[0044] In a further embodiment, referring to Figure 1 - Figure 7 , the left and right sides of the inner cavity of the positioning groove 3 are respectively provided with a receiving groove 8, a horizontal plate 402 is slidably installed in the receiving groove 8, and the vertical plate 403 contacts the side wall of the mounting platform 1;

[0045] The top surface of the mounting platform 1 is provided with a plurality of mounting grooves 10 evenly spaced between the two positioning grooves 3, and the rolling components 7 are installed in the plurality of mounting grooves 10;

[0046] The rolling assembly 7 includes a plug-in block 701 and a mounting block 703. The plug-in block 701 is T-shaped. The mounting groove 10 is clamped with the mounting block 703. The mounting block 703 is provided with a plug-in groove 705. The plug-in groove 705 is slidably mounted with the plug-in block 701. The plug-in block 701 is slidably mounted between multiple mounting grooves 10.

[0047] The top surface of the mounting block 703 is evenly provided with snap-fit holes 704, and balls 706 are arranged in the snap-fit holes 704;

[0048] Among them, the plug-in slot 705 in the snap-in hole 704 rolls in the snap-in hole 704, and the mobility of the generator assembled on the device;

[0049] The plug-in block 701 is symmetrically threaded with bolts 702, and the bolts 702 pass through the plug-in block 701 and are threadedly connected to the mounting platform 1;

[0050] In this embodiment, when the device is in use, if the ball 706 is damaged due to long-term wear, the bolt 702 is rotated to separate the bolt 702 from the mounting platform 1, and then the plug-in block 701 is pulled out from the multiple mounting slots 10 and the plug-in slots 705 in the multiple mounting blocks 703;

[0051] Remove the mounting block 703 with the damaged ball 706 from the mounting groove 10 and insert a new mounting block 703 into the mounting groove 10;

[0052] Further, the plug-in block 701 is sequentially inserted into the plug-in slots 705 in multiple mounting slots 10 and multiple mounting blocks 703, and finally the plug-in block 701 and the mounting platform 1 are threadedly fixed using bolts 702, so that when the ball 706 is severely worn after long-term use, the mounting block 703 and the ball 706 installed on the mounting block 703 can be quickly replaced in sections.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembly device for manufacturing a generator set, comprising a mounting platform (1), characterized in that: The top surface of the installation platform (1) is installed with a rolling assembly (7), the inside of the installation platform (1) is installed with a protective assembly (4), the installation platform (1) is installed with an air jet mechanism (6), and the bottom surface of the installation platform (1) is symmetrically installed with a support plate (2); The protection assembly (4) includes an electric push rod (401) and a mounting frame (405); A vertical plate (403) is installed at the telescopic end of the electric push rod (401); Connecting rods (404) are slidably mounted on the bottom surfaces of the inner cavities of the plurality of mounting frames (405), and the plurality of connecting rods (404) respectively penetrate the mounting frames (405) and extend to the bottom of the mounting frames (405). A vertical plate (403) is commonly mounted on the bottom surfaces of the plurality of connecting rods (404); A sliding block (406) is respectively installed on one side of the plurality of connecting rods (404) away from the vertical plate (403), and the sliding block (406) is slidably installed in the inner cavity of the installation frame (405); A transmission rod (407) is symmetrically mounted on the sliding block (406), and vertical plates (403) are respectively mounted on the sides of the two transmission rods (407) away from the sliding block (406) through connecting shafts. Horizontal plates (402) are respectively mounted on the side walls of the two vertical plates (403).

2. The assembly device for manufacturing a generator set according to claim 1, characterized in that: An electric push rod (401) is installed on the side wall of the support plate (2), and a plurality of positioning grooves (3) are evenly provided on the top surface of the installation platform (1). The positioning grooves (3) are in a "T" shape. A groove (9) is provided on the bottom surface of the inner cavity of the positioning groove (3) close to the protective component (4), and a collection frame (5) is clamped in the groove (9).

3. The assembly device for manufacturing a generator set according to claim 2, characterized in that: The left and right sides of the inner cavity of the positioning groove (3) are respectively provided with receiving grooves (8), a horizontal plate (402) is slidably installed in the receiving groove (8), and the vertical plate (403) contacts the side wall of the installation platform (1).

4. The assembly device for manufacturing a generator set according to claim 1, characterized in that: The top surface of the installation platform (1) is located between the two positioning grooves (3) and is evenly provided with a plurality of installation grooves (10), and rolling assemblies (7) are installed in the plurality of installation grooves (10).

5. The assembly device for manufacturing a generator set according to claim 4, characterized in that: The rolling assembly (7) comprises a plug-in block (701) and a mounting block (703), wherein the plug-in block (701) is in a T-shape, wherein the mounting block (703) is clamped in the mounting groove (10), wherein a plug-in groove (705) is provided on the mounting block (703), wherein the plug-in block (701) is slidably mounted in the inner cavity of the plug-in groove (705), and wherein the plug-in block (701) is slidably mounted between a plurality of the mounting grooves (10).

6. The assembly device for manufacturing a generator set according to claim 5, characterized in that: The top surface of the mounting block (703) is evenly provided with snap-fit holes (704), and balls (706) are arranged in the snap-fit holes (704).

7. The assembly device for manufacturing a generator set according to claim 5, characterized in that: The plug-in block (701) is symmetrically threaded with bolts (702), and the bolts (702) penetrate the plug-in block (701) and are threadedly connected to the mounting platform (1).

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