Tubular pile end plate machining equipment

Abstract

The utility model relates to tubular pile end plate machining equipment, which belongs to the technical field of tubular pile end plate machining and comprises an equipment shell, a rotating shaft is rotatably mounted on the inner bottom wall of the equipment shell, a control box is fixedly mounted at the top of the rotating shaft, and a machining table is fixedly mounted at the top of the control box. And two groups of clamping plates are slidably mounted at the top of the machining table. According to the tubular pile end plate machining equipment, the positioning and clamping assembly for driving the two clamping plates to synchronously move towards the middle is arranged in the control box, an end plate is placed in the machining table, the rear four clamping plates clamp towards the middle, and the center of the end plate is aligned with the center of the machining table while the end plate is clamped, so that the initial positions of the end plate are always the same; the tool setting procedure is omitted, the machining efficiency is improved, and the problems that according to common pipe pile end plate machining equipment, tool setting needs to be conducted before pipe pile end plates are machined every time, fine operation is needed for tool setting, a large amount of time is often consumed, and the machining efficiency is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe pile end plate processing, in particular to pipe pile end plate processing equipment. Background Art

[0002] Pipe piles are a type of foundation component widely used in modern construction projects. They are mainly used to transfer the load of the superstructure to the deep foundation to maintain stability and withstand the corresponding load. There are three main types of pipe piles, including pre-tensioned prestressed concrete pipe piles, post-tensioned prestressed concrete pipe piles, and prestressed high-strength concrete pipe piles. The construction methods of pipe piles mainly include static pressure and hammering. The static pressure method has the advantages of reliable construction quality and no impact on the surrounding environment. It is particularly suitable for urban areas or areas with strict noise restrictions. The hammering method is suitable for projects with deep strata and complex geological conditions. In actual applications, it is necessary to select an appropriate construction method based on the specific circumstances of the project to ensure the quality and bearing capacity of the pile foundation.

[0003] Pipe pile end plates are disc-shaped components primarily used for connecting and securing pipe piles. They come in two types: flange plates and disc flanges. Their purpose is to provide a more secure and durable connection. Pipe pile end plates are manufactured by milling, drilling, and cutting the original workpiece to create the end plate's external shape and internal structure. For example, chamfering, shaping skirt angles, and punching screw holes are all essential steps in this process. The resulting components are then welded together to ensure a secure connection between the end plate and the pile body.

[0004] However, common pipe pile end plate processing equipment requires tool setting before each processing of the pipe pile end plate. Tool setting requires delicate operation, often consumes a lot of time, and reduces processing efficiency. In view of this, the present application proposes a pipe pile end plate processing equipment. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a pipe pile end plate processing equipment, which has the advantages of aligning the center of the workpiece with the center of the equipment during installation, eliminating the tool setting step, etc., and solves the problem of common pipe pile end plate processing equipment that tool setting needs to be performed before each pipe pile end plate processing. Tool setting requires delicate operation, often consumes a lot of time, and reduces processing efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pipe pile end plate processing equipment, comprising an equipment housing, a rotating shaft rotatably mounted on the inner bottom wall of the equipment housing, a control box fixedly mounted on the top of the rotating shaft, a processing table fixedly mounted on the top of the control box, two groups of splints slidably mounted on the top of the processing table, each group of splints having two members, a slide groove being provided on the top of the processing table, and a positioning clamping assembly for driving a group of two splints to move synchronously toward the middle being provided inside the control box;

[0007] The positioning and clamping assembly includes a connecting plate slidably installed inside the slide groove, the bottom of the clamping plate is fixedly connected to the top of the connecting plate, a movable slider is fixedly installed on the bottom of the connecting plate, a threaded hole is opened on one side of the movable slider, and a double-headed screw threadedly connected to the movable slider is rotatably installed on the inner side wall of the control box.

[0008] Furthermore, the surface of the double-headed screw is provided with threads with opposite spiral directions, and a group of movable sliders under the clamping plates are respectively threadedly connected to the two threads on the surface of the double-headed screw.

[0009] Furthermore, a clamping motor is fixedly installed on one side of the control box, and an output end of the clamping motor is fixedly connected to one end of the double-headed screw.

[0010] Furthermore, a rotating motor is fixedly installed on the bottom of the device housing, and the output end of the rotating motor is fixedly connected to the bottom end of the rotating shaft.

[0011] Furthermore, a hydraulic cylinder is fixedly installed on the top of the device housing, and an adjustment groove is fixedly installed on the movable end of the hydraulic cylinder, and the adjustment groove is located inside the device housing.

[0012] Furthermore, an adjusting slider is slidably installed inside the adjusting groove, an adjusting screw is rotatably installed on the inner side wall of the adjusting groove, the adjusting screw is threadedly connected to the adjusting slider, and an electric drill is fixedly installed on the bottom of the adjusting slider.

[0013] Furthermore, an adjusting motor is fixedly installed on one side of the adjusting slot, an output end of the adjusting motor is fixedly connected to one end of the adjusting screw, and supporting legs are fixedly installed at the four corners of the bottom of the equipment housing.

[0014] Compared with the existing technology, the present invention provides a pipe pile end plate processing equipment with the following features:

[0015] Beneficial effects:

[0016] The pipe pile end plate processing equipment places the end plate inside the processing table by setting a positioning clamping assembly inside the control box to drive two clamping plates to move synchronously toward the middle. The rear four clamping plates are clamped toward the middle. While clamping the end plate, the center of the end plate is aligned with the center of the processing table, so that the initial position of the end plate is always the same, eliminating the tool setting process, improving processing efficiency, and solving the problem of common pipe pile end plate processing equipment that tool setting needs to be performed before each processing of the pipe pile end plate. Tool setting requires delicate operation, often consumes a lot of time, and reduces processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a front cross-sectional view of the positioning and clamping assembly of the utility model;

[0019] Figure 3 This is a side sectional view of the positioning and clamping assembly of the utility model;

[0020] Figure 4 It is a three-dimensional schematic diagram of the processing table of the utility model.

[0021] In the figure: 1. Equipment housing; 2. Rotating shaft; 3. Control box; 4. Processing table; 41. Slide; 5. Clamp; 6. Positioning and clamping assembly; 61. Connecting plate; 62. Moving slider; 621. Threaded hole; 63. Double-headed screw; 7. Clamping motor; 8. Rotating motor; 9. Hydraulic cylinder; 10. Adjusting slot; 11. Adjusting slider; 12. Adjusting screw; 13. Electric drill; 14. Adjusting motor; 15. Support leg. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1 to 4 A pipe pile end plate processing equipment includes an equipment shell 1, a rotating shaft 2 is rotatably installed on the inner bottom wall of the equipment shell 1, a control box 3 is fixedly installed on the top of the rotating shaft 2, a processing table 4 is fixedly installed on the top of the control box 3, and two groups of splints 5 are slidably installed on the top of the processing table 4. The number of splints in a group 5 is two, and a slide groove 41 is provided on the top of the processing table 4. The interior of the control box 3 is provided with a positioning clamping component 6 that drives a group of two splints 5 to move synchronously toward the middle.

[0024] Among them, the positioning and clamping assembly 6 includes a connecting plate 61 slidably installed inside the slide groove 41, the bottom of the clamping plate 5 is fixedly connected to the top of the connecting plate 61, and a movable slider 62 is fixedly installed on the bottom of the connecting plate 61. A threaded hole 621 is opened on one side of the movable slider 62, and a double-headed screw 63 threadedly connected to the movable slider 62 is rotatably installed on the inner wall of the control box 3.

[0025] Secondly, the surface of the double-headed screw 63 is provided with threads with opposite spiral directions, and the movable sliders 62 under a group of clamping plates 5 are respectively threadedly connected to the two threads on the surface of the double-headed screw 63.

[0026] One of the double-headed screws 63 rotates, driving a group of two clamping plates 5 to move synchronously toward the middle, aligning the center of the pipe pile end plate with the center of the double-headed screw 63, and then rotating the other double-headed screw 63 to drive another group of two clamping plates 5 to move synchronously toward the middle, aligning the center of the pipe pile end plate with the center of the double-headed screw 63, so that the center of the pipe pile end plate is aligned with the center of the processing table 4. While clamping the pipe pile end plate, the pipe pile end plate is positioned, eliminating the tool setting process.

[0027] At the same time, a clamping motor 7 is fixedly installed on one side of the control box 3, and the output end of the clamping motor 7 is fixedly connected to one end of the double-headed screw 63. The clamping motor 7 drives the double-headed screw 63 to rotate, positioning and clamping the pipe pile end plate, eliminating manual operation.

[0028] A rotating motor 8 is fixedly mounted on the bottom of the equipment housing 1, and the output end of the rotating motor 8 is fixedly connected to the bottom end of the rotating shaft 2. The rotating motor 8 drives the rotating shaft 2 to rotate, which in turn drives the control box 3 and the processing table 4, and the end plate of the pipe pile clamped on the top of the processing table 4 to rotate.

[0029] At the same time, a hydraulic cylinder 9 is fixedly installed on the top of the equipment housing 1 , and an adjustment slot 10 is fixedly installed on the movable end of the hydraulic cylinder 9 . The adjustment slot 10 is located inside the equipment housing 1 .

[0030] Among them, an adjusting slider 11 is slidably installed inside the adjusting groove 10, an adjusting screw 12 is rotatably installed on the inner wall of the adjusting groove 10, the adjusting screw 12 is threadedly connected to the adjusting slider 11, and an electric drill 13 is fixedly installed on the bottom of the adjusting slider 11.

[0031] Next, an adjustment motor 14 is fixedly mounted on one side of the adjustment slot 10. The output end of the adjustment motor 14 is fixedly connected to one end of the adjustment screw 12. Support legs 15 are fixedly mounted at the four corners of the bottom of the equipment housing 1. The adjustment motor 14 drives the adjustment screw 12 to rotate, which in turn drives the adjustment slider 11 to move, which in turn drives the electric drill 13 to adjust the position of the hole in the pile end plate. When the electric drill 13 is turned on, the hydraulic cylinder 9 descends to drill the hole in the pile end plate. The pile end plate is then rotated to drill holes at different positions within the same radius.

[0032] When this embodiment is in use, the pipe pile end plate is placed on the top of the processing table 4, and the clamping plate 5 is driven to move by the clamping motor 7 to clamp the pipe pile end plate at the center position of the processing table 4, eliminating the tool setting process. Only the position of the electric drill 13 needs to be adjusted to carry out processing.

[0033] The electrical components mentioned in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., and the existing public power connection technology is not described in detail in this article.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipe pile end plate processing device, comprising a device housing (1), characterized in that: A rotating shaft (2) is rotatably mounted on the inner bottom wall of the equipment housing (1), a control box (3) is fixedly mounted on the top of the rotating shaft (2), a processing table (4) is fixedly mounted on the top of the control box (3), two groups of clamps (5) are slidably mounted on the top of the processing table (4), and the number of the clamps (5) in a group is two. A slide groove (41) is provided on the top of the processing table (4), and a positioning clamping assembly (6) is provided inside the control box (3) for driving the two clamps (5) in a group to move synchronously toward the middle. The positioning clamping assembly (6) includes a connecting plate (61) slidably mounted inside the slide groove (41), the bottom of the clamping plate (5) is fixedly connected to the top of the connecting plate (61), a movable slider (62) is fixedly mounted on the bottom of the connecting plate (61), a threaded hole (621) is provided on one side of the movable slider (62), and a double-headed screw (63) threadedly connected to the movable slider (62) is rotatably mounted on the inner side wall of the control box (3).

2. The pipe pile end plate processing equipment according to claim 1, characterized in that: The surface of the double-headed screw (63) is provided with threads with opposite spiral directions, and a group of movable sliders (62) below the clamping plate (5) are respectively threadedly connected to the two threads on the surface of the double-headed screw (63).

3. The pipe pile end plate processing equipment according to claim 1, characterized in that: A clamping motor (7) is fixedly mounted on one side of the control box (3), and an output end of the clamping motor (7) is fixedly connected to one end of a double-headed screw (63).

4. The pipe pile end plate processing equipment according to claim 1, characterized in that: A rotating motor (8) is fixedly mounted on the bottom of the device housing (1), and the output end of the rotating motor (8) is fixedly connected to the bottom end of the rotating shaft (2).

5. The pipe pile end plate processing equipment according to claim 1, characterized in that: A hydraulic cylinder (9) is fixedly mounted on the top of the device housing (1), and an adjustment groove (10) is fixedly mounted on the movable end of the hydraulic cylinder (9), and the adjustment groove (10) is located inside the device housing (1).

6. The pipe pile end plate processing equipment according to claim 5, characterized in that: An adjusting slider (11) is slidably installed inside the adjusting groove (10), an adjusting screw (12) is rotatably installed on the inner side wall of the adjusting groove (10), the adjusting screw (12) is threadedly connected to the adjusting slider (11), and an electric drill (13) is fixedly installed on the bottom of the adjusting slider (11).

7. The pipe pile end plate processing equipment according to claim 6, characterized in that: An adjusting motor (14) is fixedly mounted on one side of the adjusting slot (10), an output end of the adjusting motor (14) is fixedly connected to one end of the adjusting screw (12), and legs (15) are fixedly mounted at the four corners of the bottom of the device housing (1).

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