Hard alloy cutter feeding direction adjusting device

Through the vibration disk and steering device combined with the photoelectric sensor, the orientation of the carbide tool is automatically adjusted, which solves the problem of cumbersome adjustment of the feeding direction in the prior art, and achieves efficient and automated tool loading.

CN223198623UActive Publication Date: 2025-08-08HUNAN JICAI CEMENTED CARBIDE CO LTD
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Patent Information

Application Number
CN202421697025.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-08-08
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the prior art, the adjustment of the feeding direction of cemented carbide tools is cumbersome and laborious, and the efficiency is low, making it difficult to ensure that the tool is always in the same direction.

Method used

The vibration disc, steering device, photoelectric sensor and channel structure are adopted to detect the tool orientation through the photoelectric sensor, and the rotating motor adjusts the steering channel to ensure that the tool is loaded according to the preset orientation.

Benefits of technology

It realizes automated and convenient orientation adjustment of cemented carbide tools, ensuring that the tools are always in the same orientation, and improving the loading efficiency and automation level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hard alloy cutter feeding direction adjusting device which comprises a vibration disc, a steering device, a photoelectric sensor, a first channel and a second channel. The first channel and the second channel are arranged on the two sides of the steering device. The vibrating disk comprises a feeding channel which spirally ascends from the disk bottom of the vibrating disk; the end, away from the tray bottom, of the feeding channel communicates with the first channel. The steering device comprises a rotating motor, a rotating seat and two first baffles arranged on the upper surface of the rotating seat; a steering channel is formed between the two first baffles; the rotating motor is used for driving the rotating seat to rotate so as to drive the steering channel to rotate; the steering channel can rotate to directly face the first channel and the second channel at the same time; the photoelectric sensor is aligned with the side, away from the first channel, of the steering channel so as to detect whether the hard alloy cutter passing through the steering channel faces the preset direction or not. According to the technical scheme, it can be guaranteed that the hard alloy cutters for feeding are in the same direction all the time.
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Description

Technical Field

[0001] The utility model relates to the technical field of cemented carbide processing, in particular to a cemented carbide tool feeding direction adjustment device. Background Art

[0002] Carbide cutting tools are cutting tools made of cemented carbide. Due to their excellent hardness, wear resistance, and thermal stability, they are widely used in metal cutting applications. After chamfering one side of a carbide cutting tool, a subsequent grinding process is still required. However, in the subsequent process flow, the carbide cutting tool often needs to be loaded in a specific orientation, such as with the chamfered end facing forward. Manually adjusting the direction of the carbide cutting tool is cumbersome, laborious, and inefficient. Therefore, the present invention proposes a carbide cutting tool loading direction adjustment device to ensure that the loaded carbide cutting tool is always oriented in the same direction. Utility Model Content

[0003] The main purpose of the utility model is to provide a device for adjusting the feeding direction of a cemented carbide tool, which is used to ensure that the fed cemented carbide tool is always in the same direction.

[0004] To achieve the above objectives, the present invention provides a device for adjusting the feeding direction of a carbide tool, comprising a vibrating plate, a steering device, a photoelectric sensor, and a first channel and a second channel disposed on either side of the steering device. The vibrating plate includes a feeding channel spirally ascending from the bottom of the vibrating plate. An end of the feeding channel remote from the bottom of the plate is connected to the first channel. The steering device includes a rotating motor, a rotating seat, and two first baffles disposed parallel to and spaced apart from each other on the upper surface of the rotating seat. A steering channel is formed between the two first baffles. The length of the steering channel is less than the length of the carbide tool. A preset distance is provided between the rotating seat and the first channel, and between the rotating seat and the second channel. The rotating motor is configured to drive the rotating seat to rotate, thereby driving the steering channel to rotate. The steering channel can rotate to face both the first channel and the second channel simultaneously, and the widths of the steering channel, the first channel, and the second channel are each configured to accommodate only one carbide tool. The photoelectric sensor is aligned with the side of the steering channel remote from the first channel to detect whether the carbide tool passing through the steering channel is in a preset orientation.

[0005] Preferably, a diverter plate is provided in the middle of the feed channel; the diverter plate is provided at the end of the feed channel away from the bottom of the disk; the diverter plate divides the feed channel into a first branch channel and a second branch channel; the width of the first branch channel and the width of the second branch channel are both set to allow only one carbide tool to pass through; the first branch channel and the second branch channel are both connected to the first channel.

[0006] Preferably, the carbide tool feeding direction adjustment device also includes a second baffle; the second baffle is an arc-shaped baffle; one end of the second baffle is connected to one side of the first channel, and the other end of the second baffle is connected to one side of the second channel; the number of the second baffles is 2; the two second baffles are arranged opposite each other, and the turning channel is arranged between the two second baffles.

[0007] Preferably, the carbide tool feeding direction adjustment device also includes an annular plate; the upper surface of the rotating seat is flush with the upper surface of the annular plate, and the channel surface of the first channel and the channel surface of the second channel are both flush with the upper surface of the annular plate; the rotating seat is rotatably embedded in the interior of the annular plate; one side of the annular plate is docked with the first channel, and the other side of the annular plate is docked with the second channel; two second baffles are respectively arranged on both sides of the annular plate.

[0008] Preferably, the carbide tool feeding direction adjustment device also includes a collecting trough perpendicular to the second channel; a notch is provided on one side of the collecting trough, and the end of the second channel away from the steering device is connected to the notch to connect the second channel to the collecting trough.

[0009] Preferably, the height of the turning channel is greater than the diameter of the cemented carbide tool; and the height of the second baffle is greater than the height of the turning channel.

[0010] Preferably, an end of the collecting trough close to the second channel is higher than an end of the collecting trough away from the second channel.

[0011] Preferably, the first channel, the turning channel and the second channel are all of equal width; the first branch channel and the second branch channel are of equal width.

[0012] Preferably, the photoelectric sensor is arranged on the upper part of the second baffle, and the photoelectric sensor is arranged on a side of the turning channel away from the first channel.

[0013] Preferably, both end surfaces of the diverter plate in the longitudinal direction are arc surfaces.

[0014] In the technical solution of the present utility model, the feeding channel spirally rises from the bottom of the vibrating plate, and the end of the feeding channel away from the bottom of the plate is connected to the first channel. The first channel and the second channel are respectively located on both sides of the steering channel, and the steering channel can face the first channel and the second channel at the same time. Therefore, the carbide tool located at the bottom of the plate can move along the feeding channel and pass through the first channel and the steering channel in sequence to reach the second channel; the steering channel can be rotated by the motor to face the first channel and the second channel at the same time, and the photoelectric sensor is aligned with the far end of the steering channel. On the side away from the first channel, the width of the turning channel, the width of the first channel, and the width of the second channel are all set to allow only one carbide tool to pass through. Therefore, when the carbide tools pass through the turning channel in sequence, the photoelectric sensor can identify whether the carbide tool is in the preset direction. The carbide tool with the preset direction passes smoothly, and the carbide tool with a non-preset direction passes after completing the turn through the turning channel, thereby ensuring that the carbide tool is always in the same direction; the length of the turning channel is less than the length of the carbide tool, so as to ensure that each carbide tool can pass through the turning channel smoothly without interfering with each other. In summary, the carbide tool feeding direction adjustment device is convenient and practical, with a high degree of automation, and can automatically adjust the direction of the carbide tool to ensure that the loaded carbide tool is always in the same direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0016] Figure 1 This is a schematic top view of the structure of the cemented carbide tool feeding direction adjustment device of the present invention;

[0017] Figure 2 This is a structural schematic diagram of the steering device of the cemented carbide tool feeding direction adjustment device of the present invention.

[0018] Description of Figure Numbers:

[0019] 1-vibrating plate; 2-feeding channel; 3-diverter plate; 4-first distribution channel; 5-second distribution channel; 6-first channel; 7-rotating seat; 8-first baffle; 9-steering channel; 10-second baffle; 11-photoelectric sensor; 12-second channel; 13-collecting tank; 14-rotating motor; 15-annular plate.

[0020] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0023] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0024] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0025] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0026] The utility model provides a device for adjusting the feeding direction of a hard alloy tool.

[0027] Please refer to Figures 1 to 2The carbide tool feeding direction adjustment device includes a vibration plate 1, a steering device, a photoelectric sensor 11, and a first channel 6 and a second channel 12 arranged on both sides of the steering device; the vibration plate 1 includes a feeding channel 2 spirally rising from the bottom of the vibration plate 1; the end of the feeding channel 2 away from the bottom of the plate is connected to the first channel 6; the steering device includes a rotating motor 14, a rotating seat 7, and two first baffles 8 arranged in parallel and spaced apart on the upper surface of the rotating seat 7; a steering channel 9 is formed between the two first baffles 8; the length of the steering channel 9 is less than the length of the carbide tool; the rotating seat 7 and There is a preset distance between the first channels 6, and between the rotating seat 7 and the second channel 12; the rotating motor 14 is used to drive the rotating seat 7 to rotate, so as to drive the turning channel 9 to rotate; the turning channel 9 can be rotated to face the first channel 6 and the second channel 12 at the same time, and the width of the turning channel 9, the width of the first channel 6 and the width of the second channel 12 are all set to allow only one carbide tool to pass through; the photoelectric sensor 11 is aimed at the side of the turning channel 9 away from the first channel 6 to detect whether the carbide tool passing through the turning channel 9 is in the preset direction;.

[0028] In the technical solution of the present invention, the feeding channel 2 spirally rises from the bottom of the vibrating disk 1, and the end of the feeding channel 2 away from the bottom of the disk is connected to the first channel 6. The first channel 6 and the second channel 12 are respectively located on both sides of the turning channel 9, and the turning channel 9 can simultaneously face the first channel 6 and the second channel 12. Therefore, the carbide tool located at the bottom of the disk can move along the feeding channel 2 and pass through the first channel 6 and the turning channel 9 in sequence to reach the second channel 12; the turning channel 9 can be driven by the motor 14 to rotate to face the first channel 6 and the second channel 12 at the same time, and the photoelectric sensor 11 is aligned with the On the side of the turning channel 9 away from the first channel 6, the width of the turning channel 9, the width of the first channel 6, and the width of the second channel 12 are all set to allow only one carbide tool to pass through. Therefore, when the carbide tools pass through the turning channel 9 in sequence, the photoelectric sensor 11 can identify whether the carbide tool is in the preset direction. The carbide tool with the preset direction passes smoothly, and the carbide tool with a non-preset direction passes after completing the turn through the turning channel 9, thereby ensuring that the carbide tool is always in the same direction; the length of the turning channel 9 is less than the length of the carbide tool, so as to ensure that each carbide tool can pass through the turning channel 9 smoothly without interfering with each other. In summary, the carbide tool feeding direction adjustment device is convenient and practical, with a high degree of automation, and can automatically adjust the direction of the carbide tool to ensure that the loaded carbide tool is always in the same direction.

[0029] Specifically, when the rotating base 7 rotates, the length of the carbide tool extending beyond the rotating channel 9 and away from the first channel 6 is shorter than the length of the carbide tool extending beyond the rotating channel 9 and closer to the first channel 6. Specifically, the photoelectric sensor 11 is in communication with the rotating motor 14.

[0030] Specifically, the photoelectric sensor 11 is first adjusted to a preset angle so that the light emitted by the photoelectric sensor 11 illuminates the end of the carbide tool. When the receiver of the photoelectric sensor 11 receives a light signal that is consistent with the light signal characteristics of the preset orientation, the carbide tool is determined to be in the correct orientation. When the receiver of the photoelectric sensor 11 receives a light signal that is inconsistent with the light signal characteristics of the preset orientation, the carbide tool is determined to be in the incorrect orientation. At this time, the rotary motor 14 drives the rotary base 7 to rotate 180°, causing the carbide tool located in the steering channel 9 to turn 180°, thereby changing the orientation of the carbide tool to the correct orientation. The photoelectric sensor 11 can be a laser displacement sensor.

[0031] Preferably, a diverter plate 3 is provided in the middle of the feeding channel 2; the diverter plate 3 is provided at the end of the feeding channel 2 away from the bottom of the disk; the diverter plate 3 divides the feeding channel 2 into a first branch channel 4 and a second branch channel 5; the width of the first branch channel 4 and the width of the second branch channel 5 are both set to allow only one carbide tool to pass through; the first branch channel 4 and the second branch channel 5 are both connected to the first channel 6.

[0032] The splitter plate 3 is used to guide the carbide cutting tools in the feeding channel 2 to the first branch channel 4 and the second branch channel 5, which facilitates the carbide cutting tools to enter the first channel 6 in sequence and avoids blockage of the carbide cutting tools. Specifically, the splitter plate 3 is arranged perpendicular to the channel surface of the feeding channel 2.

[0033] Preferably, the carbide tool feeding direction adjustment device also includes a second baffle 10; the second baffle 10 is an arc-shaped baffle; one end of the second baffle 10 is connected to one side of the first channel 6, and the other end of the second baffle 10 is connected to one side of the second channel 12; the number of the second baffles 10 is 2; the two second baffles 10 are arranged opposite each other, and the turning channel 9 is arranged between the two second baffles 10.

[0034] The second baffle 10 is disposed on both sides of the steering channel 9 to reduce external interference with the steering channel 9 and prevent the carbide tool from escaping from the steering channel 9 and causing danger if the steering device malfunctions. Specifically, both ends of the second baffle 10 are connected to the first channel 6 and the second channel 12, respectively, via fixing screws.

[0035] Preferably, the carbide tool feeding direction adjustment device also includes an annular plate 15; the upper surface of the rotating seat 7 is flush with the upper surface of the annular plate 15, and the channel surface of the first channel 6 and the channel surface of the second channel 12 are both flush with the upper surface of the annular plate 15; the rotating seat 7 is rotatably embedded in the interior of the annular plate 15; one side of the annular plate 15 is docked with the first channel 6, and the other side of the annular plate 15 is docked with the second channel 12; two second baffles 10 are respectively arranged on both sides of the annular plate 15.

[0036] The annular plate 15 is used to prevent the carbide cutting tool from falling between the rotating seat 7 and the first passage 6, and between the rotating seat 7 and the second passage 12, ensuring that the carbide cutting tool smoothly enters the rotating seat 7 from the first passage 7 and enters the second passage 12 through the rotating seat 7. Specifically, the second baffle 10 contacts the side surface of the annular plate 15.

[0037] Preferably, the carbide tool feeding direction adjustment device also includes a collecting groove 13 perpendicular to the second channel 12; a notch is opened on one side of the collecting groove 13, and the end of the second channel 12 away from the steering device is connected to the notch to connect the second channel 12 with the collecting groove 13.

[0038] The collection trough 13 is used to receive the cemented carbide cutting tools removed from the second channel 12. The cutting tools are arranged neatly and aligned in the same direction within the collection trough 13. Specifically, when the cutting tools are neatly arranged within the collection trough 13, the length of the collection trough 13 is perpendicular to the length of the cutting tools. In this embodiment, the width of the collection trough 13 is 1 cm greater than the length of the cutting tools.

[0039] Furthermore, the collecting trough 13 includes a first section close to the second channel 12 and a second section away from the second channel 12; the bottom of the first section is a conveyor belt, and the bottom of the second section is a smooth surface, and the conveyor belt can transport the carbide tool to the second section; the surface of the conveyor belt is provided with a plurality of grooves, and the length direction of the grooves is perpendicular to the length direction of the collecting trough 13; the carbide tool entering the first section can enter the groove; one groove can accommodate one carbide tool.

[0040] Preferably, the height of the turning channel 9 is greater than the diameter of the cemented carbide tool; and the height of the second baffle 10 is greater than the height of the turning channel 9 .

[0041] The height of the steering channel 9 is greater than the diameter of the carbide tool, which can prevent the carbide tool from escaping from the steering channel 9 during rotation. The height of the second baffle 10 is greater than the height of the steering channel 9, which can further reduce external interference with the steering channel 9 and further prevent the carbide tool from escaping from the steering channel 9 and causing danger when the steering device malfunctions.

[0042] Preferably, an end of the collecting tank 13 close to the second channel 12 is higher than an end of the collecting tank 13 away from the second channel 12 .

[0043] The end of the collecting trough 13 close to the second channel 12 is higher than the end of the collecting trough 13 away from the second channel 12, which is conducive to the neat placement of cemented carbide tools at the end of the collecting trough 13 away from the second channel 12, avoiding the accumulation of cemented carbide tools at the end of the collecting trough 13 close to the second channel 12, and facilitating the subsequent sorting and packaging of cemented carbide tools.

[0044] Preferably, the first channel 6 , the turning channel 9 and the second channel 12 are all of equal width; the first branch channel 4 and the second branch channel 5 are of equal width.

[0045] The first channel 6, the turning channel 9, and the second channel 12 are all of equal width, which facilitates the smooth sequential passage of the carbide tool through the first channel 6, the turning channel 9, and the second channel 12. The first branch channel 4 and the second branch channel 5 are of equal width, which helps prevent the carbide tool from being blocked at the diverter plate 3.

[0046] Preferably, the photoelectric sensor 11 is disposed on an upper portion of the second baffle 10 , and the photoelectric sensor 11 is disposed on a side of the turning channel 9 away from the first channel 6 .

[0047] Preferably, both end faces of the diverter plate 3 in the longitudinal direction are cambered surfaces. The cambered end faces of the diverter plate 3 facilitate smooth entry of carbide tools into the first and second distribution channels 4 and 5, thus preventing carbide tools from becoming blocked.

[0048] The above are only preferred embodiments of the present invention and are not intended to limit the patent scope of the present invention. All equivalent structural transformations made based on the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. A device for adjusting the feeding direction of a cemented carbide tool, characterized in that: The invention comprises a vibration plate (1), a steering device, a photoelectric sensor (11), and a first channel (6) and a second channel (12) arranged on both sides of the steering device; the vibration plate (1) comprises a feeding channel (2) spirally rising from the bottom of the vibration plate (1); the end of the feeding channel (2) away from the bottom of the plate is connected to the first channel (6); the steering device comprises a rotating motor (14), a rotating seat (7), and two first baffles (8) arranged in parallel and spaced apart on the upper surface of the rotating seat (7); a steering channel (9) is formed between the two first baffles (8); the length of the steering channel (9) is less than the length of the carbide tool; the rotating seat (7) and the first channel are connected. (6), and between the rotating seat (7) and the second channel (12) are all spaced by a preset distance; the rotating motor (14) is used to drive the rotating seat (7) to rotate, so as to drive the turning channel (9) to rotate; the turning channel (9) can be rotated to face the first channel (6) and the second channel (12) at the same time, and the width of the turning channel (9), the width of the first channel (6) and the width of the second channel (12) are all set to allow only one carbide tool to pass through; the photoelectric sensor (11) is aligned with the side of the turning channel (9) away from the first channel (6) to detect whether the carbide tool passing through the turning channel (9) is in the preset direction.

2. The device for adjusting the feeding direction of a cemented carbide tool according to claim 1, characterized in that: A diverter plate (3) is provided in the middle of the feeding channel (2); the diverter plate (3) is provided at one end of the feeding channel (2) away from the bottom of the disc; the diverter plate (3) divides the feeding channel (2) into a first diverter channel (4) and a second diverter channel (5); the width of the first diverter channel (4) and the width of the second diverter channel (5) are both set to allow only one carbide tool to pass through; the first diverter channel (4) and the second diverter channel (5) are both connected to the first channel (6).

3. The device for adjusting the feeding direction of cemented carbide tools according to claim 1, characterized in that: It also includes a second baffle (10); the second baffle (10) is an arc-shaped baffle; one end of the second baffle (10) is connected to one side of the first channel (6), and the other end of the second baffle (10) is connected to one side of the second channel (12); the number of the second baffles (10) is two; the two second baffles (10) are arranged opposite each other, and the turning channel (9) is arranged between the two second baffles (10).

4. The device for adjusting the feeding direction of a cemented carbide tool according to claim 3, characterized in that: It also includes an annular plate (15); the upper surface of the rotating seat (7) is flush with the upper surface of the annular plate (15), and the channel surface of the first channel (6) and the channel surface of the second channel (12) are both flush with the upper surface of the annular plate (15); the rotating seat (7) is rotatably embedded in the interior of the annular plate (15); one side of the annular plate (15) is docked with the first channel (6), and the other side of the annular plate (15) is docked with the second channel (12); two second baffles (10) are respectively arranged on both sides of the annular plate (15).

5. The device for adjusting the feeding direction of cemented carbide tools according to claim 1, characterized in that: It also includes a collecting trough (13) perpendicular to the second channel (12); a notch is provided on one side of the collecting trough (13); an end of the second channel (12) away from the steering device is butted against the notch, so that the second channel (12) is in communication with the collecting trough (13).

6. The device for adjusting the feeding direction of a cemented carbide tool according to claim 3, characterized in that: The height of the deflection channel (9) is greater than the diameter of the carbide tool; and the height of the second baffle (10) is greater than the height of the deflection channel (9).

7. The device for adjusting the feeding direction of cemented carbide tools according to claim 5, characterized in that: An end of the collecting trough (13) close to the second channel (12) is higher than an end of the collecting trough (13) away from the second channel (12).

8. The device for adjusting the feeding direction of cemented carbide tools according to claim 2, characterized in that: The first channel (6), the turning channel (9) and the second channel (12) are all of equal width; the first branch channel (4) and the second branch channel (5) are also of equal width.

9. The device for adjusting the feeding direction of a cemented carbide tool according to claim 3, characterized in that: The photoelectric sensor (11) is arranged on the upper portion of the second baffle (10), and the photoelectric sensor (11) is arranged on a side of the turning channel (9) away from the first channel (6).

10. The device for adjusting the feeding direction of cemented carbide tools according to claim 2, characterized in that: Both end surfaces of the diverter plate (3) in the longitudinal direction are arc surfaces.