Anti-deviation detection device used before machining of bearing ring machine
By designing the anti-bias detection device before the bearing ring machining, the position changes of the probe are detected by the feed cylinder and proximity switch sensor, the problem of difficulty in rapid detection of bearing ring installation is solved, and the processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202422472743.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, it is difficult to quickly detect whether the bearing ring is biased before turning, resulting in the scrapping of workpieces and the breaking of the turning tool head.
An anti-bias detection device before machining the bearing ring is designed. The feed cylinder drive detection probe contacts the bearing ring, and the position change of the probe is detected by the proximity switch sensor to quickly determine whether the ferrule is biased.
It realizes rapid and accurate detection of whether the bearing ring is biased, avoids workpiece scrapping and cutting head breaking, and improves processing efficiency and safety.
Smart Images

Figure CN223198672U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of anti-deviation detection, and more particularly to an anti-deviation detection device for a bearing ring before machining. Background technology:
[0002] Existing bearings are generally composed of an outer ring, an inner ring, balls and a cage, of which the outer ring and the inner ring are collectively referred to as bearing rings. The bearing rings are composed of two parts: casting and forging and turning. During the turning process of the bearing rings, the outer ring of the bearing needs to be rough turned, fine turned, etc. During turning, the bearing ring is loaded onto the rotating spindle of the lathe, and the turning tool is fed to realize the turning of the inner wall, outer wall, end face, and end face chamfer of the bearing ring; and before turning, the bearing ring needs to be installed opposite to the rotating spindle of the lathe, that is, the central axis of the bearing ring needs to coincide with the central axis of the rotating spindle, otherwise the bearing ring driven by the rotation of the rotating spindle will move in an elliptical trajectory, which will not only cause the workpiece to be scrapped, but also easily cause the turning tool head to break during turning; but in actual use, the rapid feeding, clamping, processing and withdrawal of the bearing ring makes it difficult to judge whether the bearing ring is installed offset, so it is necessary to design a device that can quickly detect whether there is offset. Utility model content:
[0003] The purpose of the utility model is to address the deficiencies of the existing technology and to provide a bearing ring anti-deviation detection device before machining, which can quickly detect whether the bearing ring on the lathe is installed skewed.
[0004] A device for detecting deflection before machining a bearing ring comprises a mounting seat, a vertical support column is fixedly connected to the mounting seat, a horizontal sleeve is fixedly connected to the top end of the support column, a cylindrical cantilever is fixedly connected to the sleeve, and the device is characterized in that one end of the cantilever is fixedly connected to a longitudinal guide rail base plate, a longitudinal guide rail is fixedly connected to the side wall of the guide rail base plate, a slider is inserted and sleeved on the guide rail, and the slider is fixedly connected to a longitudinal feed plate;
[0005] The front end of the guide rail base plate is fixedly connected to a horizontal positioning plate, and a longitudinal feed cylinder is fixedly connected to the positioning plate. The piston rod of the feed cylinder passes through the positioning plate and is fixed to the feed plate. A longitudinal channel steel-shaped detection bracket is fixed to the side wall of the feed plate, and the front and rear ends of the detection bracket are respectively fixed to the front end plate and the rear end plate. A longitudinal proximity switch sensor is plugged and fixed to the front end plate, and a front insert is plugged and fixed to the rear end plate. The rear end of the front insert extends out of the rear end plate and is fixed with a guide sleeve. A spring and a rear insert are plugged in the guide sleeve, and the two ends of the spring are pressed against the front insert and the rear insert respectively. The front end of the rear insert extends out of the guide sleeve and is fixed with a positioning nut, and a detection probe is arranged on the positioning nut; a trigger screw is threaded in the rear insert, and the rear end of the trigger screw passes through the spring and the front insert and is opposite to the proximity switch sensor; two limit nuts are threaded on the trigger screw on the front side of the front insert, and the limit nuts are pressed against the front insert.
[0006] Preferably, the mounting seat is cylindrical, and a flange is formed on the bottom of the mounting seat; the support column is cylindrical, and the outer wall of the support column and the inner wall of the mounting seat are in the same cylindrical surface; a plurality of fastening bolts are screwed on the mounting seat, and the ends of the fastening bolts are pressed against the support column.
[0007] Preferably, the diameter of the outer wall of the cantilever is equal to the diameter of the inner wall of the sleeve, a groove is formed on the sleeve, and splints are respectively formed on the outer walls of the sleeve on the upper and lower sides of the groove. The splint on the upper side of the sleeve is plugged with several locking screws, and the ends of the locking screws are screwed onto the splint on the lower side of the sleeve; the cantilever is clamped and fixed in the sleeve.
[0008] Preferably, the head of the proximity switch sensor is directly opposite to the trigger screw, and an indicator light is provided at the tail;
[0009] The proximity switch sensor is inserted on the front end plate. The front and rear end surfaces of the front end plate are respectively abutted with fastening nuts, which are screwed onto the proximity switch sensor.
[0010] Preferably, a thread is formed on the outer wall of the front tube, the front tube is screwed into the guide sleeve, and the front tube is screwed and fixed to the rear end plate; the front end of the guide sleeve is screwed with a locking nut, which is pressed against the rear end surface of the rear end plate.
[0011] Preferably, the detection probe is a bolt, a ball is embedded in the head of the detection probe, a nut is screwed on the detection probe, and the nut rests on the positioning nut.
[0012] The beneficial effects of the present invention are:
[0013] This device can be driven by a cylinder to make the detection probe rest against the outer ring of the bearing ring. The position change of the detection probe is detected based on the rotation of the bearing ring, so that it can quickly detect whether the bearing ring on the lathe is installed offset. Description of the drawings:
[0014] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0015] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0016] Figure 3 It is a partial cross-sectional schematic diagram of the utility model in the top view direction.
[0017] In the figure: 1. Mounting base; 2. Support column; 3. Sleeve; 4. Cantilever; 5. Guide rail base plate; 6. Positioning plate; 7. Guide rail; 8. Slider; 9. Feed plate; 10. Feed cylinder; 11. Detection bracket; 12. Proximity switch sensor; 13. Front end plate; 14. Rear end plate; 15. Guide sleeve; 16. Rear insert; 17. Spring; 18. Front insert; 19. Trigger screw; 20. Limit nut; 21. Positioning nut; 22. Detection probe; 23. Ball; 24. Nut; 25. Locking nut; 26. Fastening nut; 27. Fastening bolt; 28. Locking screw. Specific implementation method:
[0018] Example: See Figures 1 to 3 As shown, a bearing ring anti-deflection detection device before machining includes a mounting base 1, a vertical support column 2 is inserted and fixed on the mounting base 1, a horizontal sleeve 3 is fixed to the top of the support column 2, a cylindrical cantilever 4 is inserted and fixed in the sleeve 3, one end of the cantilever 4 is fixed to a longitudinal guide rail base plate 5, a longitudinal guide rail 7 is fixed to the side wall of the guide rail base plate 5, a slider 8 is inserted and sleeved on the guide rail 7, and a longitudinal feed plate 9 is fixed to the slider 8;
[0019] The front end of the guide rail base plate 5 is fixed with a horizontal positioning plate 6, and a longitudinal feed cylinder 10 is fixed on the positioning plate 6. The piston rod of the feed cylinder 10 passes through the positioning plate 6 and is fixed on the feed plate 9. A longitudinal channel steel-shaped detection bracket 11 is fixed on the side wall of the feed plate 9. The front and rear ends of the detection bracket 11 are respectively fixed with a front end plate 13 and a rear end plate 14. A longitudinal proximity switch sensor 12 is fixed on the front end plate 13, and a front insert 18 is fixed on the rear end plate 14. The rear end of the front insert 18 extends out of the rear end plate 14 and is fixed with a guide sleeve 15. A spring 17 and a rear insert tube 16 are inserted into the sleeve 15, and the two ends of the spring 17 are pressed against the front insert tube 18 and the rear insert tube 16 respectively. The front end of the rear insert tube 16 extends out of the guide sleeve 15 and is fixed with a positioning nut 21, and a detection probe 22 is arranged on the positioning nut 21; a trigger screw 19 is threaded into the rear insert tube 16, and the rear end of the trigger screw 19 passes through the spring 17 and the front insert tube 18 and is opposite to the proximity switch sensor 12; two limiting nuts 20 that are close to each other are threaded on the trigger screw 19 on the front side of the front insert tube 18, and the limiting nuts 20 are pressed against the front insert tube 18.
[0020] The mounting base 1 is cylindrical, and a flange is formed on the bottom of the mounting base 1; the support column 2 is cylindrical, and the outer wall of the support column 2 and the inner wall of the mounting base 1 are within the same cylindrical surface; a plurality of fastening bolts 27 are screwed onto the mounting base 1, and the ends of the fastening bolts 27 are pressed against the support column 2. The mounting base is fixedly connected to the machine tool by bolts, and its support column 2 can adjust the height and angle of the detection probe 22 in the horizontal plane to achieve that the detection probe 22 is directly opposite the ring clamped on the lathe;
[0021] The diameter of the outer wall of the cantilever 4 is equal to the diameter of the inner wall of the sleeve 3. A groove is formed on the sleeve 3. Clamps 31 are respectively formed on the outer walls of the sleeve 3 on the upper and lower sides of the groove. The clamps 31 on the upper side of the sleeve 3 are plugged with several locking screws 28, and the ends of the locking screws 28 are screwed on the clamps 31 on the lower side of the sleeve 3; the cantilever 4 is clamped and fixed in the sleeve 3, and the sleeve 3 is a clamp structure, which can adjust the angle and horizontal position of the detection probe 22 in the vertical plane.
[0022] The head of the proximity switch sensor 12 is directly opposite to the trigger screw 19, and an indicator light 121 is provided at the tail. Whether the ferrule is clamped in place can be determined by observing whether the indicator light 121 is continuously lit.
[0023] The proximity switch sensor 12 is inserted into the front end plate 13 . The front and rear end surfaces of the front end plate 13 are respectively supported by fastening nuts 26 , which are screwed onto the proximity switch sensor 12 .
[0024] The outer wall of the front insert tube 18 is formed with a thread, and the front insert tube 18 is screwed into the guide sleeve 15, and the front insert tube 18 is screwed and fixed on the rear end plate 14; the front end of the guide sleeve 15 is screwed with a locking nut 25, and the locking nut 25 is pressed against the rear end surface of the rear end plate 14.
[0025] The detection probe 22 is fixed with a bolt, and a ball 23 is embedded in the head of the detection probe 22, which can reduce wear and prevent the detection probe 22 from changing its position when rotating; a nut 24 is screwed on the detection probe 22, and the nut 24 rests on the positioning nut 21, which can prevent the detection probe 22 from loosening.
[0026] Working Principle: This solution is a device for detecting the deviation of bearing rings before machining. The specific detection method is as follows: the detection probe 22 on the device is facing the clamping chuck of the lathe. When the bearing ring is clamped to the clamping chuck, the feed cylinder 10 is started, and the feed cylinder 10 drives the detection probe 22 to move and contact the outer end surface of the ring. Then, the clamping chuck is used to rotate the ring for detection.
[0027] During the test, the detection probe 22 is restricted by the ferrule, which drives the trigger screw 19 to move forward. The front end of the trigger screw 19 triggers the proximity switch sensor 12, and the indicator light 121 on the proximity switch sensor 12 is lit. When the ferrule rotates, its indicator light 121 is always on, which means that the ferrule is not misaligned.
[0028] If the indicator light 121 does not light up during the rotation of the ring, it means that the position of the detection probe 22 has changed, thereby causing a problem of installation deviation.
[0029] The embodiments are intended to illustrate the present invention and are not intended to limit the present invention. Any person skilled in the art may modify the embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be as set forth in the claims of the present invention.
Claims
1. A bearing ring anti-deflection detection device before machining, comprising a mounting seat (1), a vertical support column (2) plugged and fixed on the mounting seat (1), a horizontal sleeve (3) fixed to the top end of the support column (2), a cylindrical cantilever (4) plugged and fixed in the sleeve (3), characterized in that: One end of the cantilever (4) is fixedly connected to a longitudinal guide rail base plate (5), a longitudinal guide rail (7) is fixedly connected to the side wall of the guide rail base plate (5), a slider (8) is inserted into the guide rail (7), and the slider (8) is fixedly connected to a longitudinal feed plate (9); The front end of the guide rail bottom plate (5) is fixedly connected with a transverse positioning plate (6), and a longitudinal feed cylinder (10) is fixedly connected to the positioning plate (6). The piston rod of the feed cylinder (10) passes through the positioning plate (6) and is fixedly connected to the feed plate (9). A longitudinal channel steel-shaped detection bracket (11) is fixedly connected to the side wall of the feed plate (9). The front and rear ends of the detection bracket (11) are respectively fixedly connected with a front end plate (13) and a rear end plate (14). A longitudinal proximity switch sensor (12) is plugged and fixed on the front end plate (13), and a front insert (18) is plugged and fixed on the rear end plate (14). The rear end of the front insert (18) extends out of the rear end plate (14) and is plugged and fixed with a guide sleeve (15). The guide sleeve ( A spring (17) and a rear insert (16) are inserted into the guide sleeve (15), and the two ends of the spring (17) are respectively pressed against the front insert (18) and the rear insert (16). The front end of the rear insert (16) extends out of the guide sleeve (15) and is fixed with a positioning nut (21), and a detection probe (22) is provided on the positioning nut (21); a trigger screw (19) is screwed into the rear insert (16), and the rear end of the trigger screw (19) passes through the spring (17) and the front insert (18) and is opposite to the proximity switch sensor (12); two limiting nuts (20) that are close to each other are screwed onto the trigger screw (19) on the front side of the front insert (18), and the limiting nuts (20) are pressed against the front insert (18).
2. The anti-deflection detection device for a bearing ring before machining according to claim 1, characterized in that: The mounting seat (1) is cylindrical, and a flange is formed on the bottom of the mounting seat (1); the support column (2) is cylindrical, and the outer wall of the support column (2) and the inner wall of the mounting seat (1) are within the same cylindrical surface; a plurality of fastening bolts (27) are screwed onto the mounting seat (1), and the ends of the fastening bolts (27) are pressed against the support column (2).
3. The anti-deflection detection device for a bearing ring before machining according to claim 1, characterized in that: The diameter of the outer wall of the cantilever (4) is equal to the diameter of the inner wall of the sleeve (3); a groove is formed on the sleeve (3); clamping plates (31) are respectively formed on the outer wall of the sleeve (3) on the upper and lower sides of the groove; a plurality of locking screws (28) are inserted into the clamping plates (31) on the upper side of the sleeve (3); the ends of the locking screws (28) are screwed onto the clamping plates (31) on the lower side of the sleeve (3); the cantilever (4) is clamped and fixed in the sleeve (3).
4. The anti-deflection detection device for a bearing ring before machining according to claim 1, characterized in that: The head of the proximity switch sensor (12) is directly opposite to the trigger screw (19), and an indicator light (121) is provided at the tail; The proximity switch sensor (12) is inserted into the front end plate (13), and fastening nuts (26) are respectively abutted on the front and rear end surfaces of the front end plate (13), and the fastening nuts (26) are screwed onto the proximity switch sensor (12).
5. The anti-deflection detection device for a bearing ring before machining according to claim 1, characterized in that: The outer wall of the front insert tube (18) is formed with a thread, the front insert tube (18) is screwed into the guide sleeve (15), and the front insert tube (18) is screwed and fixed on the rear end plate (14); the front end of the guide sleeve (15) is screwed with a locking nut (25), and the locking nut (25) is pressed against the rear end surface of the rear end plate (14).
6. The anti-deflection detection device for a bearing ring before machining according to claim 1, characterized in that: The detection probe (22) adopts a bolt, a ball (23) is embedded in the head of the detection probe (22), a nut (24) is screwed on the detection probe (22), and the nut (24) rests on the positioning nut (21).