Gear cutter coating pretreatment demolding machine
By designing a gear tool coating pretreatment mold release machine, the height of the vacuum suction cover is adjusted by using the lifting parts to remove dust, which solves the impact of dust on the operators and the environment, and improves safety and cleanliness.
Patent Information
- Application Number
- CN202422489597.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the prior art, when gear tool coating is pre-treated, dust generated by mold release operations will affect the health of the operator and interfere with the working environment, and the existing devices cannot effectively solve this problem.
A gear tool coating pre-treatment mold release machine is designed, including a support frame, a partition plate, a clamping mechanism and a dust removal component. The height of the vacuum cover is adjusted through the lifting member, and dust is absorbed by a vacuum cleaner and suction pipe, and gathered in the collection box to achieve effective dust removal.
Effectively prevent the impact of dust on the operators and the environment, and improve operation safety and environmental cleanliness.
Smart Images

Figure CN223198678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool processing, in particular to a gear tool coating pre-treatment demoulding machine. Background Art
[0002] Gear cutters are special tools used for producing and processing gears. Demolding is a key step in the pre-coating process of gear cutters. It aims to remove the original coating, residue or adhesion layer on the surface of the cutter to ensure that the new coating can be evenly and firmly attached to the tool surface. Therefore, it is often necessary to use a burr removal device to clean the surface of the cutter. When the current burr removal device is in use, the distance between the grinding wheel and the cutter is generally fixed. Therefore, when in use, most of them can only be used to grind a single cutter, and the scope of use is relatively narrow. Moreover, most of them can only fix cutters of a specific diameter, and the scope of use is small. In addition, during grinding, manual rotation is often required to polish each surface, wasting a lot of time on adjustment, which greatly reduces production efficiency.
[0003] To solve the above problems, the existing technology patent (CN218397369U) discloses a tool burr removal device for tool coating pretreatment, including a base, a deburring assembly and a clamping assembly. The beneficial effects of the utility model are: by setting the deburring assembly, when in use, by starting the electric push rod, the electric push rod can adjust the distance between the grinding wheel and the tool, after the position is adjusted, the electric push rod is turned off, and then the drive motor and the rotating motor are started by the control button, so that the rotating motor drives the grinding wheel to rotate, thereby processing the burrs on the tool surface, and can change the distance between the grinding wheel and the tool, can grind different tools, and improve the grinding efficiency; by setting the clamping assembly, tools of different diameters can be clamped, expanding its scope of use, and during the processing process, the tool is driven to rotate by the drive motor, which can increase the grinding range of the tool, thereby improving the deburring efficiency.
[0004] However, in the above-mentioned prior art, when the gear tool surface is demoulded, dust is generated due to grinding, which may affect the health of the workers after inhalation and also cause interference to the working environment. Utility Model Content
[0005] The purpose of the utility model is to provide a gear tool coating pre-treatment demoulding machine, which solves the technical problem in the prior art that when the gear tool surface is demoulded, dust is generated due to grinding, which affects the health of the workers after inhalation and also interferes with the working environment.
[0006] To achieve the above-mentioned purpose, the utility model adopts a gear tool coating pre-treatment demolding machine, which includes a support frame, a partition plate, a clamping mechanism and a dust removal component. The partition plate is fixedly connected to the support frame and is located above the support frame. The clamping mechanism is fixedly connected to the partition plate and is located above the partition plate. The dust removal component includes a connecting block, a lifting member, an adsorption member, a suction pipe, a fixed sleeve, a telescopic pipe, a connecting pipe and a dust hood. The connecting block is fixedly connected to the support frame and is located on the outside of the clamping mechanism. The lifting member is slidably connected to the connecting block. and is located in the connecting block, the adsorption piece is fixedly connected to the support frame and is located on the outside of the support frame, the suction pipe is fixedly connected to the adsorption piece and is located on the outside of the adsorption piece, and the suction pipe passes through the partition plate, the fixed sleeve is fixedly connected to the partition plate and is located on the outside of the suction pipe, the telescopic pipe is fixedly connected to the suction pipe and is located above the suction pipe, the connecting pipe is fixedly connected to the telescopic pipe and is located above the telescopic pipe, and the dust hood is fixedly connected to the connecting pipe and is located above the clamping mechanism.
[0007] Among them, the lifting member includes a fixed seat, a lifting motor and a driving rod. The fixed seat is fixedly connected to the connecting block and is located in the connecting block. The lifting motor is fixedly connected to one end of the driving rod and is located above the connecting block. The other end of the driving rod is rotatably connected to the fixed seat and is located above the fixed seat, and the surface of the driving rod has a thread.
[0008] Among them, the lifting member also includes a moving block and a fixed block, the moving block is threadedly connected to the driving rod and is located on the outside of the driving rod, the fixed block is fixedly connected to the moving block and is located on the outside of the moving block, and the connecting pipe passes through the fixed block.
[0009] The lifting member further comprises a sliding block and a limiting rod, wherein the sliding block is fixedly connected to the fixed block and is located outside the fixed block, and the limiting rod is fixedly connected to the connecting block and passes through the sliding block.
[0010] In which, the adsorption component includes a dust cleaner, a dust exhaust pipe and a collection box. The dust cleaner is fixedly connected to the support frame and is located below the partition plate. The dust exhaust pipe is fixedly connected to the output end of the vacuum cleaner and is located on the outside of the vacuum cleaner. The dust exhaust pipe passes through the support frame. The collection box is fixedly connected to the dust exhaust pipe and is located below the support frame.
[0011] The utility model provides a gear tool coating pre-treatment demolding machine. When it is used, the clamping mechanism clamps and fixes the gear tool, the lifting member is used to adjust the fixed height of the connecting pipe, thereby adjusting the working height of the dust hood, and the telescopic tube telescopes and changes according to the adjusted height. The adsorption member operates to inhale the dust generated during the demolding operation of the gear tool through the dust hood and inhale it into the adsorption member through the suction pipe. This method can effectively solve the problem that the dust generated during the demolding operation of the gear tool may affect the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] Figure 1 The utility model is a structural schematic diagram of a gear tool coating pre-treatment demoulding machine.
[0014] Figure 2 It is a three-dimensional diagram of a gear tool coating pre-treatment demoulding machine of the present utility model.
[0015] Figure 3 This is a main view of a gear tool coating pre-treatment demoulding machine of the utility model.
[0016] Figure 4 This is a rear view of a gear tool coating pre-treatment demoulding machine of the present invention.
[0017] 101-support frame, 102-partition plate, 103-clamping mechanism, 104-connecting block, 105-suction pipe, 106-fixing sleeve, 107-telescopic tube, 108-connecting pipe, 109-dust hood, 110-fixing seat, 111-lifting motor, 112-driving rod, 113-moving block, 114-fixed block, 115-sliding block, 116-limiting rod, 117-vacuum cleaner, 118-dust exhaust pipe, 119-collection box. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0019] See also Figures 1 to 4 ,in Figure 1This is a schematic diagram of the structure of a gear tool coating pre-treatment demoulding machine of the utility model. Figure 2 This is a three-dimensional diagram of a gear tool coating pre-treatment demoulding machine of the utility model. Figure 3 This is the main view of a gear tool coating pre-treatment demoulding machine of the utility model. Figure 4 This is a rear view of a gear tool coating pre-treatment demoulding machine of the present invention.
[0020] The present invention provides a gear tool coating pre-treatment demolding machine, including a support frame 101, a partition plate 102, a clamping mechanism 103 and a dust removal component, the dust removal component includes a connecting block 104, a lifting member, an adsorption member, a suction pipe 105, a fixed sleeve 106, a telescopic tube 107, a connecting pipe 108 and a dust hood 109, the lifting member includes a fixed seat 110, a lifting motor 111, a driving rod 112, a moving block 113, a fixed block 114, a sliding block 115 and a limit rod 116, the adsorption member includes a dust collector 117, a dust exhaust pipe 118 and a collection box 119. The above solution solves the problem that when performing demolding operations on the surface of the gear tool, dust will be generated due to grinding, which will affect the health of the workers after inhalation and will also cause interference with the working environment.
[0021] According to this specific embodiment, the partition plate 102 is fixedly connected to the support frame 101 and is located above the support frame 101. The clamping mechanism 103 is fixedly connected to the partition plate 102 and is located above the partition plate 102. The dust removal assembly includes a connecting block 104, a lifting member, an adsorption member, a suction pipe 105, a fixed sleeve 106, a telescopic pipe 107, a connecting pipe 108 and a dust cover 109. The connecting block 104 is fixedly connected to the support frame 101 and is located on the outside of the clamping mechanism 103. The lifting member is slidably connected to the connecting block 104 and is located inside the connecting block 104. The adsorption member is fixedly connected to the support frame 101 and is located on the outside of the support frame 101. The suction pipe 105 is fixedly connected to the adsorption member and is located on the outside of the adsorption member, and the suction pipe 105 passes through the partition plate 102. The fixed sleeve 106 is fixedly connected to the partition plate 102 and is located on the outside of the suction pipe 105. The telescopic pipe 107 is fixedly connected to the suction pipe 105 and is located on the outside of the suction pipe 105. 05, the connecting pipe 108 is fixedly connected to the telescopic pipe 107 and is located above the telescopic pipe 107, the dust cover 109 is fixedly connected to the connecting pipe 108 and is located above the clamping mechanism 103, the clamping mechanism 103 has been described in the prior art CN218397369U, and is used for clamping tools of different diameters, so it is not described in detail, the clamping mechanism 103 clamps and fixes the gear tool, the connecting block 104 supports the lifting member, and the lifting member is used to adjust the The fixed height of the connecting pipe 108 is used to adjust the working height of the dust hood 109. The telescopic tube 107 is telescopically changed according to the adjusted height. The fixed sleeve 106 fixes the suction pipe 105 to the partition plate 102. The adsorption component is operated to inhale the dust generated during the demolding operation of the gear tool through the dust hood 109 and suck it into the adsorption component through the suction pipe 105. This method can effectively solve the problem that the dust generated during the demolding operation of the gear tool may affect the health of the operator.
[0022] In which, the fixed seat 110 is fixedly connected to the connecting block 104 and is located inside the connecting block 104, the lifting motor 111 is fixedly connected to one end of the driving rod 112 and is located above the connecting block 104, the other end of the driving rod 112 is rotatably connected to the fixed seat 110 and is located above the fixed seat 110, and the surface of the driving rod 112 has a thread, the lifting motor 111 drives the driving rod 112 to rotate, and the driving rod 112 rotates inside the fixed seat 110.
[0023] Secondly, the moving block 113 is threadedly connected to the driving rod 112 and is located on the outside of the driving rod 112. The fixed block 114 is fixedly connected to the moving block 113 and is located on the outside of the moving block 113. The connecting pipe 108 passes through the fixed block 114. The driving rod 112 drives the moving block 113 to be raised and lowered, and the moving block 113 drives the fixed block 114 to be adjusted synchronously. The fixed block 114 fixes the connecting pipe 108 and drives the dust hood 109 to adjust the working height through the connecting pipe 108.
[0024] At the same time, the sliding block 115 is fixedly connected to the fixed block 114 and is located on the outside of the fixed block 114. The limiting rod 116 is fixedly connected to the connecting block 104 and passes through the sliding block 115. The sliding block 115 and the fixed block 114 are adjusted synchronously. The sliding block 115 slides on the outside of the limiting rod 116, thereby ensuring that the fixed block 114 can perform adjustment operations stably.
[0025] In addition, the vacuum cleaner 117 is fixedly connected to the support frame 101 and is located below the partition plate 102. The dust exhaust pipe 118 is fixedly connected to the output end of the vacuum cleaner 117 and is located on the outside of the vacuum cleaner 117. The dust exhaust pipe 118 passes through the support frame 101. The collecting box 119 is fixedly connected to the dust exhaust pipe 118 and is located below the support frame 101. When the vacuum cleaner 117 is running, the dust is sucked in through the suction pipe 105 and the sucked dust is discharged into the collecting box 119 through the dust exhaust pipe 118.
[0026] A gear tool coating pretreatment demoulding machine according to this embodiment is used, by setting the partition plate 102, the clamping mechanism 103 and the dust removal component. When it is used, the clamping mechanism 103 clamps and fixes the gear tool, the lifting motor 111 drives the driving rod 112 to rotate, the moving block 113 drives the fixed block 114 to perform lifting and adjustment, the fixed block 114 fixes the connecting pipe 108, and drives the dust cover 109 to adjust the working height through the connecting pipe 108, and the sliding block 115 is on the outside of the limit rod 116. The telescopic tube 107 is telescopically changed with the height of the adjustment, and the dust collector 117 is running. The dust hood 109 sucks the generated dust into the connecting tube 108, and transports it to the suction pipe 105 through the telescopic tube 107, thereby sucking the dust into the dust collector 117, and discharging the sucked dust into the collection box 119 through the dust exhaust pipe 118. In this way, the dust generated during the demolding operation of the gear cutter can be sucked in, effectively preventing the dust from spreading and affecting the operators and the working environment.
[0027] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the utility model.
Claims
1. A gear tool coating pretreatment demoulding machine, comprising a support frame, characterized in that: The dust collecting assembly also includes a first suction pipe, a second suction pipe, and a second suction pipe, wherein the first suction pipe is fixedly connected to the support frame and is located above the support frame. The second suction pipe is fixedly connected to the support frame and is located above the support frame. The dust collecting assembly includes a connecting block, a lifting member, an adsorption member, a suction pipe, a fixed sleeve, a telescopic pipe, a connecting pipe and a dust collection hood. The connecting block is fixedly connected to the support frame and is located at the outside of the clamping mechanism. The lifting member is slidably connected to the connecting block and is located in the connecting block. The adsorption member is fixedly connected to the support frame and is located at the outside of the support frame. The suction pipe is fixedly connected to the adsorption member and is located at the outside of the adsorption member, and the suction pipe passes through the partition plate. The fixed sleeve is fixedly connected to the partition plate and is located at the outside of the suction pipe. The telescopic pipe is fixedly connected to the suction pipe and is located above the suction pipe. The connecting pipe is fixedly connected to the telescopic pipe and is located above the telescopic pipe. The dust collection hood is fixedly connected to the connecting pipe and is located above the clamping mechanism.
2. The gear tool coating pretreatment demoulding machine according to claim 1, characterized in that: The lifting member includes a fixed seat, a lifting motor and a driving rod. The fixed seat is fixedly connected to the connecting block and is located inside the connecting block. The lifting motor is fixedly connected to one end of the driving rod and is located above the connecting block. The other end of the driving rod is rotatably connected to the fixed seat and is located above the fixed seat, and the surface of the driving rod has threads.
3. The gear tool coating pretreatment demoulding machine according to claim 2, characterized in that: The lifting member also includes a moving block and a fixed block. The moving block is threadedly connected to the driving rod and is located outside the driving rod. The fixed block is fixedly connected to the moving block and is located outside the moving block. The connecting pipe passes through the fixed block.
4. The gear tool coating pretreatment demoulding machine according to claim 3, characterized in that: The lifting member further includes a sliding block and a limiting rod. The sliding block is fixedly connected to the fixed block and is located outside the fixed block. The limiting rod is fixedly connected to the connecting block and passes through the sliding block.
5. The gear tool coating pretreatment demoulding machine according to claim 4, characterized in that: The adsorption component includes a dust collector, a dust exhaust pipe and a collection box. The dust collector is fixedly connected to the support frame and is located below the partition plate. The dust exhaust pipe is fixedly connected to the output end of the dust cleaner and is located on the outside of the dust cleaner. The dust exhaust pipe passes through the support frame. The collection box is fixedly connected to the dust exhaust pipe and is located below the support frame.
Citation Information
Patent Citations
Cutter burr removing device for cutter coating pretreatment
CN218397369U