Plastic pneumatic permanent magnetic chuck
By integrating the filling and deflation adjustment components in the suction cup cylinder and using plastic material, the maintenance inconvenience and weight increase caused by external components is solved, and lightweight and efficient load is achieved.
Patent Information
- Application Number
- CN202422549022.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The filling and deflation adjustment assembly of the existing suction cup is arranged outside the suction cup, resulting in inconvenient maintenance and increasing the load weight of the robot.
The charging and deflation adjustment components are integrated into the cylinder body, and the plastic pneumatic permanent magnet suction cup is made of plastic material, including magnetic suction components, charging and deflation adjustment components and rubber suction cups. The internal pressure control is achieved using solenoid valves and vacuum generators.
The maintenance process is simplified, the weight of the suction cup system is reduced, and the load capacity of the robot is improved.
Smart Images

Figure CN223199050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron plate grabbing in the sheet metal industry, and in particular to a plastic pneumatic permanent magnetic chuck. Background Art
[0002] The existing suction cup inflation and deflation adjustment components (solenoid valves, vacuum generators, etc.) are set outside the suction cup. Since multiple suction cups are set on the plate adsorption rack on a single robotic arm, and a single suction cup requires multiple solenoid valves and vacuum generators for control, the arrangement of the deflation adjustment components outside the suction cup is relatively complicated, and subsequent maintenance is extremely inconvenient. Utility Model Content
[0003] The purpose of the utility model is to provide a plastic pneumatic permanent magnetic chuck, which is used to solve the problem that the existing chuck adopts an external inflation and deflation adjustment component, which makes it inconvenient to check the components during the later maintenance.
[0004] The present application provides a plastic pneumatic permanent magnetic suction cup, comprising: a cylinder body, a magnetic suction component slidingly arranged in the inner cavity of the cylinder body, a rear baffle arranged on the top of the cylinder body for limiting the sliding amount of the magnetic suction component, and an air inflation and deflation adjustment component arranged on the side wall of the cylinder body, the air inflation and deflation adjustment component comprising a first adjustment sub-component and a second adjustment sub-component, the first adjustment sub-component being used to adjust the pressure in the inner cavity of the cylinder body so that the magnetic suction component slides in the cylinder body, the second adjustment sub-component being used to enable the rubber suction cup at the bottom of the cylinder body to generate positive and negative pressure for adsorption or placement, wherein the cylinder body is obtained by integral injection molding of a plastic material.
[0005] Optionally, the magnetic attraction component includes a piston slidably arranged in the cylinder body and two semicircular magnets symmetrically arranged in the piston ring, and the magnets are used to magnetically attract the iron plate.
[0006] Optionally, the first regulating sub-component includes a first solenoid valve provided on the upper half of the cylinder side wall and a fourth solenoid valve provided on the lower half of the cylinder side wall. The first solenoid valve realizes the inflation and deflation operations on the inner cavity of the upper half of the cylinder through a first guide hole provided in the cylinder side wall, and the fourth solenoid valve realizes the inflation and deflation operations on the inner cavity of the lower half of the cylinder through a second guide hole provided in the cylinder side wall.
[0007] Optionally, the second regulating subcomponent includes a second solenoid valve, a vacuum generator provided in the side wall of the cylinder body, and a third solenoid valve, wherein the second solenoid valve is connected to the high-pressure air inlet end of the vacuum generator, and the low-pressure air inlet end of the vacuum generator is connected to a plurality of negative pressure air suction holes on the rubber suction cup through a third guide hole provided in the inner wall of the cylinder body, thereby causing the rubber suction cup to generate suction;
[0008] The third solenoid valve is communicated with a plurality of positive pressure exhaust holes on the rubber suction cup through a fourth guide hole provided in the side wall of the cylinder body.
[0009] The beneficial effects of the utility model are:
[0010] The utility model arranges the inflation and deflation regulating component on the cylinder body to avoid the problem of difficulty in subsequent maintenance and troubleshooting caused by arranging the inflation and deflation regulating component externally.
[0011] Secondly, existing suction cup systems use an aluminum alloy cylinder, which is heavy and places significant load pressure on the robot arm used with it. For example, the current robot has a load capacity of 80 kg, but after assembling 12 suction cups and their brackets, the total weight reaches 30 kg, occupying nearly 40% of the robot's load capacity. In contrast, the cylinder in this application is made of a single-piece plastic injection molding, which greatly reduces the mass of the suction cups and thus increases the robot's effective load capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] Figure 1 This is a schematic diagram of the structural explosion of the plastic pneumatic permanent magnetic chuck;
[0014] Figure 2 It is a structural diagram of the plastic pneumatic permanent magnetic chuck.
[0015] Figure Number:
[0016] 1-rear baffle; 2-piston; 3-magnet; 4-vacuum generator; 51-first solenoid valve; 52-second solenoid valve; 53-third solenoid valve; 54-fourth solenoid valve; 6-cylinder body; 7-rubber suction cup. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0019] Example 1:
[0020] like Figure 1-2 As shown, the present application provides a plastic pneumatic permanent magnetic suction cup, comprising: a cylinder body 6, a magnetic suction component slidingly arranged in the inner cavity of the cylinder body 6, a rear baffle 1 arranged on the top of the cylinder body 6 for limiting the sliding amount of the magnetic suction component, and an air charging and discharging adjustment component arranged on the side wall of the cylinder body 6, the air charging and discharging adjustment component includes a first adjustment sub-component and a second adjustment sub-component, the first adjustment sub-component is used to adjust the pressure in the inner cavity of the cylinder body 6 so that the magnetic suction component slides in the cylinder body 6, and the second adjustment sub-component is used to make the rubber suction cup 7 at the bottom of the cylinder body 6 generate positive and negative pressure for adsorption or placement, wherein the cylinder body 6 is obtained by integral injection molding of plastic material.
[0021] Secondly, the magnetic attraction component in this application includes a piston 2 slidably arranged in the cylinder body 6 and two semicircular magnets 3 symmetrically arranged in the middle ring of the piston 2, and the magnets 3 are used to magnetically attract the iron plate.
[0022] Secondly, in the present application, the first regulating sub-component includes a first solenoid valve 51 provided on the upper half of the side wall of the cylinder body 6 and a fourth solenoid valve 54 provided on the lower half of the side wall of the cylinder body 6. The first solenoid valve 51 realizes the inflation and deflation operations of the inner cavity of the upper half of the cylinder body 6 through the first guide hole provided in the side wall of the cylinder body 6, and the fourth solenoid valve 54 realizes the inflation and deflation operations of the inner cavity of the lower half of the cylinder body 6 through the second guide hole provided in the side wall of the cylinder body 6. When the first solenoid valve 51 is inflating, the fourth solenoid valve 54 performs the deflation operation, thereby realizing the downward push operation of the piston 2. At this time, the magnet in the piston 2 will perform a preliminary magnetic attraction on the iron plate, and at the same time, cooperate with the negative pressure on the rubber suction cup 7 to achieve effective adsorption of the iron plate. It should be noted that a robotic arm will be equipped with multiple plastic pneumatic permanent magnetic suction cups at the same time, thereby achieving stable adsorption of the entire plate. The specific settings of the first guide hole and the second guide hole in the side wall of the cylinder body 6 are not limited in this application. The solenoid valve is externally connected to the high-pressure air intake pipe to realize the above-mentioned inflation and deflation operations.
[0023] Secondly, in the present application, the second regulating sub-component includes a second solenoid valve 52, a vacuum generator 4 provided in the side wall of the cylinder body 6, and a third solenoid valve 53. The second solenoid valve 52 is connected to the high-pressure air inlet end of the vacuum generator 4, and the low-pressure air inlet end of the vacuum generator 4 is connected to the multiple negative pressure suction holes on the rubber suction cup 7 through the third guide hole provided in the inner wall of the cylinder body 6, thereby generating suction force on the rubber suction cup 7.
[0024] The third solenoid valve 53 is connected to multiple positive pressure exhaust holes on the rubber suction cup through a fourth guide hole provided in the side wall of the cylinder body 6; the pipeline layout of the third guide hole and the fourth guide hole in the side wall of the cylinder body 6 is not limited in this application, and those skilled in the art can plan the internal pipeline according to actual needs.
[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plastic pneumatic permanent magnetic chuck, characterized in that: include: A cylinder (6), a magnetic attraction component slidingly arranged in the inner cavity of the cylinder (6), a rear baffle (1) arranged on the top of the cylinder (6) for limiting the sliding amount of the magnetic attraction component, and an air filling and discharging adjustment component arranged on the side wall of the cylinder (6), wherein the air filling and discharging adjustment component includes a first adjustment sub-component and a second adjustment sub-component, wherein the first adjustment sub-component is used to adjust the pressure in the inner cavity of the cylinder (6) so that the magnetic attraction component slides in the cylinder (6), and the second adjustment sub-component is used to make the rubber suction cup (7) at the bottom of the cylinder (6) generate positive and negative pressure for adsorption or placement, wherein the cylinder (6) is obtained by integral injection molding of plastic material.
2. A plastic pneumatic permanent magnetic chuck according to claim 1, characterized in that: The magnetic attraction component comprises a piston (2) slidably arranged in a cylinder body (6) and two semicircular magnets (3) symmetrically arranged in a center ring of the piston (2); the magnets (3) are used to magnetically attract the iron plate.
3. A plastic pneumatic permanent magnetic chuck according to claim 2, characterized in that: The first regulating sub-component comprises a first solenoid valve (51) provided on the upper half of the side wall of the cylinder body (6) and a fourth solenoid valve (54) provided on the lower half of the side wall of the cylinder body (6); the first solenoid valve (51) performs an inflating and deflation operation on the inner cavity of the upper half of the cylinder body (6) through a first guide hole provided in the side wall of the cylinder body (6); and the fourth solenoid valve (54) performs an inflating and deflation operation on the inner cavity of the lower half of the cylinder body (6) through a second guide hole provided in the side wall of the cylinder body (6).
4. A plastic pneumatic permanent magnetic chuck according to claim 2, characterized in that: The second regulating sub-component comprises a second solenoid valve (52), a vacuum generator (4) provided in the side wall of the cylinder body (6), and a third solenoid valve (53); the second solenoid valve (52) is connected to the high-pressure air inlet end of the vacuum generator (4); the low-pressure air inlet end of the vacuum generator (4) is connected to a plurality of negative pressure air suction holes on the rubber suction cup (7) through a third guide hole provided in the inner wall of the cylinder body (6), thereby generating suction force on the rubber suction cup (7); The third solenoid valve (53) is connected to a plurality of positive pressure exhaust holes on the rubber suction cup through a fourth guide hole provided in the side wall of the cylinder body (6).