Material belt shearing device for SMT material receiving machine
By introducing cleaning components and adjustment components into the SMT feeder tape shear device, the problems of film adhesion and single-size shearing are solved, and the effects of cleaning and multi-size adaptation are achieved, improving the efficiency and flexibility of the device.
Patent Information
- Application Number
- CN202421442899.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the existing SMT feeder material tape shearing device, the film is prone to adhere to the recovery mechanism components to affect the discharge operation, and the device can only shear the material tape of a single size, and the use range is limited.
A tape shear device including a cleaning assembly and a adjustment assembly is designed. The cleaning assembly cleanses the film on the recycling mechanism through a brush, and the adjustment assembly adjusts the pressing frame distance through a motor-driven screw to accommodate tape shear of different sizes.
It effectively avoids adhesion of the film on the recycling mechanism components, improves the scope of use and adaptability of the device, and ensures the flexibility and efficiency of the shearing of the material tape.
Smart Images

Figure CN223199136U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of SMT splicing machines, and in particular relates to a material tape shearing device for an SMT splicing machine. Background Art
[0002] The material splicer is a device used to connect electronic component trays and tapes. It is an auxiliary equipment for the automated production of SMT production lines. Its position on the production line is before the placement machine.
[0003] Chinese patent application No. 202222727652.8 discloses a material strip shearing device for an SMT splicer, comprising: a workbench and a conveyor belt installed in the middle of the workbench, a shearing mechanism and a recycling mechanism for shearing the material strip installed on the top of the workbench; the shearing mechanism comprises a mounting bracket installed on the top of the workbench and a hydraulic rod installed on the top of the mounting bracket, the output end of the hydraulic rod passes through the top of the mounting bracket and is connected to a mounting plate, two pressing frames for pressing the material strip are symmetrically installed on the bottom of the mounting plate, two electric telescopic rods are symmetrically installed on the top of the mounting plate, and the output end of the electric telescopic rod passes through the top of the mounting plate and is connected to a cutter for shearing the material strip, and two limit rods are symmetrically installed on the top of the cutter. The material strip shearing device for an SMT splicer can press the shearing part when shearing the material strip to ensure a smoother cut, and can timely and centrally recycle the torn film.
[0004] The above patent uses a dustproof net to prevent the film entering the recycling box from adhering to the second suction fan, but some of the film adheres to the dustproof net under the action of the second suction fan, which easily affects the discharge operation of the film; in addition, the distance between the two cutters is fixed, and only a single size of material strip can be cut, which limits the scope of use of the device. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a material strip shearing device for an SMT splicer, which has the characteristics of cleaning, discharging, moving and adjusting.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material tape shearing device for an SMT splicer, comprising a workbench, a conveyor belt is arranged inside the workbench, a mounting frame is connected to the top of the workbench, recovery mechanisms are arranged on both sides of the mounting frame, a cleaning assembly is arranged inside the recovery mechanism, a telescopic mechanism is arranged above the mounting frame, pressing frames are arranged at both ends of the lower part of the telescopic mechanism, an adjustment assembly is arranged between the telescopic mechanism and the pressing frame, and shearing mechanisms are arranged at both ends of the adjustment assembly.
[0007] Preferably, the cleaning assembly includes a brush, a push plate and a push rod, the push rod is inserted into the interior of the recovery mechanism, one end of the push rod is connected to the push plate, and the side wall of the push plate is connected to the brush.
[0008] Preferably, the cleaning assembly also includes an L-shaped plate, a moving block, a moving groove and a support member. An L-shaped plate is connected above the recovery mechanism and on one side of the push rod. A moving block is connected to the side of the push rod close to the L-shaped plate. A support member is provided between the L-shaped plate and the moving block. A moving groove is provided on the L-shaped plate at a position corresponding to the moving block.
[0009] Preferably, the support member includes a cavity, a support rod, a connecting spring, a connecting groove and a fixed column. A connecting groove is provided inside the L-shaped plate, and a fixed column is connected inside the connecting groove. Support rods are sleeved on both ends of the fixed column. A connecting spring is connected between the two support rods and located on the periphery of the fixed column. A cavity is provided on the movable block at the position corresponding to the support rod.
[0010] Preferably, the adjustment component includes a bidirectional screw, a cross bar, a motor, a movable cavity, a threaded sleeve, a transmission rod and an opening. The interior of the pressing frame is connected to the cross bar, the interior of the telescopic mechanism is provided with a movable cavity, the interior of the movable cavity is connected to the bidirectional screw, the side wall of the telescopic mechanism is connected to a motor at one end of the bidirectional screw, the outer ends of the bidirectional screw are connected to threaded sleeves, a transmission rod is connected between the threaded sleeve and the cross bar, and an opening is provided on the side wall of the movable cavity at the position corresponding to the transmission rod.
[0011] Preferably, a guide slider is connected to the side of the threaded sleeve away from the transmission rod, and a guide groove is provided on the inner side wall of the moving cavity at a position corresponding to the guide slider.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model is provided with a cleaning component. While discharging the film inside the recycling mechanism, the two support rods are moved toward each other along the fixed column. The two support rods move to squeeze the connecting spring. When the two support rods are in contact with each other, the support rods are stopped. At this time, the moving block loses the external supporting force, and the pushing rod is then held by hand to drive the pushing plate to move. The movement of the pushing rod drives the moving block to move inside the moving groove, and the movement of the pushing plate drives the brush to move. During the movement of the brush, the film adhered to the components of the recycling mechanism can be cleaned to prevent the film from adhering to the components of the recycling mechanism and affecting the discharging operation of the film.
[0014] 2. The utility model is provided with an adjustment component. When the material strip needs to be sheared, the distance between the two pressing frames is adjusted according to the requirements of the sheared material strip. First, the motor is started, and the motor drives the bidirectional screw to rotate. The rotation of the bidirectional screw drives the two threaded sleeves to move. The movement of the threaded sleeve drives the transmission rod to move inside the opening. The movement of the transmission rod drives the cross bar to move. The movement of the cross bar drives the pressing frame and the shearing mechanism to move. The distance between the two pressing frames and the shearing mechanism is adjusted, which is convenient for shearing operations of different sizes of material strips according to needs, thereby improving the scope of use of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 It is a cross-sectional view of the utility model;
[0017] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 It is a partial cross-sectional view of the connection state of the L-shaped plate and the moving block of the utility model;
[0019] Figure 5 This is a cross-sectional view of the telescopic mechanism of the utility model in connection with the pressing frame;
[0020] Figure 6 For this utility model Figure 5 Enlarged view of point B in the middle.
[0021] In the figure: 1. telescopic mechanism; 2. mounting frame; 3. workbench; 4. conveyor belt; 5. recovery mechanism; 6. cleaning assembly; 61. brush; 62. push plate; 63. push rod; 64. L-shaped plate; 65. moving block; 66. moving groove; 67. support member; 671. cavity; 672. support rod; 673. connecting spring; 674. connecting groove; 675. fixed column; 7. pressing frame; 8. adjustment assembly; 81. bidirectional screw; 82. cross bar; 83. motor; 84. moving cavity; 85. threaded sleeve; 86. transmission rod; 87. opening; 9. shearing mechanism. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1
[0024] See also Figure 1-6 The utility model provides the following technical solutions: a material tape shearing device for an SMT splicer, comprising a workbench 3, a conveyor belt 4 is arranged inside the workbench 3, a mounting frame 2 is connected above the workbench 3, recycling mechanisms 5 are arranged on both sides of the mounting frame 2, a cleaning component 6 is arranged inside the recycling mechanism 5, a telescopic mechanism 1 is arranged above the mounting frame 2, pressing frames 7 are arranged at both ends of the lower side of the telescopic mechanism 1, an adjusting component 8 is arranged between the telescopic mechanism 1 and the pressing frame 7, and shearing mechanisms 9 are arranged at both ends of the adjusting component 8.
[0025] Specifically, the cleaning assembly 6 includes a brush 61, a push plate 62 and a push rod 63. The push rod 63 is inserted into the interior of the recovery mechanism 5. One end of the push rod 63 is connected to the push plate 62. The side wall of the push plate 62 is connected to the brush 61.
[0026] By adopting the above technical solution, the push rod 63 is held by hand to drive the push plate 62 to move, and the movement of the push plate 62 drives the brush 61 to move. During the movement of the brush 61, the film adhered to the components of the recovery mechanism 5 can be cleaned to prevent the film from adhering to the components of the recovery mechanism 5 and affecting the discharge operation of the film.
[0027] Specifically, the cleaning assembly 6 also includes an L-shaped plate 64, a moving block 65, a moving groove 66 and a support member 67. The L-shaped plate 64 is connected to the top of the recovery mechanism 5 and on one side of the push rod 63. The moving block 65 is connected to the side of the push rod 63 close to the L-shaped plate 64. A support member 67 is provided between the L-shaped plate 64 and the moving block 65. A moving groove 66 is provided on the L-shaped plate 64 at a position corresponding to the moving block 65.
[0028] By adopting the above technical solution, the push rod 63 is moved upward, and the movement of the push rod 63 drives the moving block 65 to move inside the moving groove 66. When the moving block 65 moves to fit the side wall of the moving groove 66, the moving block 65 is blocked and stops moving. The support member 67 is then used to support the moving block 65 and the L-shaped plate 64 to ensure the stability of the placement of the push rod 63, and thus the stability of the placement of the brush 61 and the push plate 62 can be ensured.
[0029] Specifically, the support member 67 includes a cavity 671, a support rod 672, a connecting spring 673, a connecting groove 674 and a fixed column 675. The L-shaped plate 64 is provided with a connecting groove 674, and the interior of the connecting groove 674 is connected to the fixed column 675. Both ends of the fixed column 675 are sleeved with support rods 672. A connecting spring 673 is connected between the two support rods 672 and located on the periphery of the fixed column 675. A cavity 671 is provided on the movable block 65 at a position corresponding to the support rod 672.
[0030] By adopting the above technical solution, the two support rods 672 are first moved toward each other along the fixed column 675, and the two support rods 672 move to squeeze the connecting spring 673. When the two support rods 672 are in contact with each other, the movement of the support rods 672 is stopped. Subsequently, after the moving block 65 moves to fit the side wall of the moving groove 66, the bottom end of the support rod 672 passes through the cavity 671 on the moving block 65, and then the support rod 672 is released. The connecting spring 673 loses the external force and returns to its original state, driving the support rod 672 to move back to fit the two side walls of the connecting groove 674. Under the action of the support rod 672, the moving block 65 can be supported to ensure the stability of the placement of the moving block 65.
[0031] When the present embodiment is used, during the use of the SMT material splicer, the material tape is placed on the conveyor belt 4, and after the material tape is transported to the bottom of the mounting frame 2 by the conveyor belt 4, the conveyor belt 4 is stopped, and the telescopic mechanism 1 is used to drive the two pressing frames 7 to move downward to perform a pressing operation on both ends of the material tape, and then the shearing mechanism 9 is used to shear the material tape, and then the film on the sheared material tape is removed, and the film is thrown to the side wall of the mounting frame 2, so that the recycling mechanism 5 can recover the film thrown to the side wall of the mounting frame 2. Subsequently, while the film inside the recycling mechanism 5 is discharged, the two support rods 672 are moved toward each other along the fixed column 675, and the two support rods 672 are moved. The connecting spring 673 is squeezed and connected. When the two support rods 672 are in contact with each other, the support rod 672 is stopped from moving. At this time, the moving block 65 loses the external supporting force, and the pushing rod 63 is then held by hand to drive the pushing plate 62 to move. The movement of the pushing rod 63 drives the moving block 65 to move inside the moving groove 66. Under the cooperation of the movement of the moving block 65 and the moving groove 66, the movement of the pushing rod 63 can be guided. The movement of the pushing plate 62 drives the brush 61 to move. During the movement of the brush 61, the film adhered to the components of the recycling mechanism 5 can be cleaned to prevent the film from adhering to the components of the recycling mechanism 5 and affecting the discharging operation of the film.
[0032] Example 2
[0033] The present embodiment differs from the first embodiment in that the adjustment assembly 8 includes a bidirectional screw 81, a cross bar 82, a motor 83, a movable cavity 84, a threaded sleeve 85, a transmission rod 86, and an opening 87. The interior of the pressing frame 7 is connected to the cross bar 82, the interior of the telescopic mechanism 1 is provided with a movable cavity 84, the interior of the movable cavity 84 is connected to the bidirectional screw 81, the side wall of the telescopic mechanism 1 and one end of the bidirectional screw 81 are connected to the motor 83, the outer ends of the bidirectional screw 81 are connected to the threaded sleeve 85, the transmission rod 86 is connected between the threaded sleeve 85 and the cross bar 82, and the side wall of the movable cavity 84 and the position corresponding to the transmission rod 86 are provided with an opening 87.
[0034] Specifically, a guide slider is connected to the side of the threaded sleeve 85 away from the transmission rod 86, and a guide groove is provided on the inner side wall of the moving cavity 84 at a position corresponding to the guide slider.
[0035] By adopting the above technical solution, the movement of the threaded sleeve 85 drives the guide slider to move inside the guide slot. Under the sliding cooperation of the guide slider and the guide slot, a guiding effect can be provided for the movement of the threaded sleeve 85, thereby preventing the threaded sleeve 85 from rotating with the rotation of the bidirectional screw 81.
[0036] When this embodiment is used, when it is necessary to perform a shearing operation on the material strip, the distance between the two pressing frames 7 is adjusted according to the requirements of the sheared material strip, and the motor 83 is started first. The operation of the motor 83 drives the bidirectional screw 81 to rotate, and the rotation of the bidirectional screw 81 drives the two threaded sleeves 85 to move. The movement of the threaded sleeve 85 drives the transmission rod 86 to move inside the opening 87, and the movement of the transmission rod 86 drives the cross bar 82 to move. The movement of the cross bar 82 drives the pressing frame 7 and the shearing mechanism 9 to move, and the distance between the two pressing frames 7 and the shearing mechanism 9 is adjusted to facilitate shearing operations of different sizes on the material strip according to needs, thereby improving the scope of use of the entire device.
[0037] The motor 83 in the present invention is an existing disclosed technology, and the selected model is TCB6334.
[0038] The structure and principle of the telescopic mechanism 1 composed of a hydraulic rod and a mounting plate in the present invention have been disclosed in a material strip shearing device for an SMT splicer disclosed in Chinese patent application No. 202222727652.8. Its working principle is: a hydraulic rod is connected to the top of the mounting frame 2, and the output end of the hydraulic rod is connected to the mounting plate. When in use, the hydraulic rod is used to drive the mounting plate to move up and down, and then the pressing frame 7 can be driven to move up and down.
[0039] The structure and principle of the recycling mechanism 5 composed of a recycling box, a first suction fan, a second suction fan, an exhaust pipe, and a dustproof net in the present invention have been disclosed in a material strip shearing device for an SMT splicer disclosed in Chinese patent application No. 202222727652.8. Its working principle is as follows: recycling boxes are connected to both sides of the mounting frame 2, a first suction fan is nested on the upper part of one side wall of the recycling box, a slot corresponding to the first suction fan is constructed on one side of the mounting frame, a second suction fan is nested on the lower part of the other side wall of the recycling box, and a second suction fan is set on one side of the second suction fan. There is a dustproof net, and the dustproof net is adhered to the corresponding side inner wall of the recycling box. A discharge pipe is fixedly connected to the bottom of the recycling box, and the discharge pipe is installed with a control valve. When in use, after cutting is completed, the film of the material strip is torn off and thrown toward the side wall of the mounting frame 2. The film will be sucked into the recycling box for recycling under the action of the first suction fan. The film entering the recycling box will be concentrated at the bottom of the recycling box under the action of the second suction fan, and the dustproof net will prevent the film from being discharged from the second suction fan. When the film inside the recycling box needs to be taken out, the control valve is opened to discharge the recovered film through the discharge pipe.
[0040] The structure and principle of the shearing mechanism 9 composed of an electric telescopic rod and a cutter in the present invention have been disclosed in a material strip shearing device for an SMT splicer disclosed in Chinese patent application No. 202222727652.8. Its working principle is: an electric telescopic rod is connected to the top of the cross bar 82, and the output end of the electric telescopic rod is connected to the cutter. When in use, the electric telescopic rod is used to drive the cutter to move downward to perform a shearing operation on the material strip.
[0041] The working principle and use process of the utility model: During the use of the SMT material splicing machine of the utility model, when it is necessary to perform a shearing operation on the material strip, the distance between the two pressing frames 7 is adjusted according to the demand of the sheared material strip, first start the motor 83, and the operation of the motor 83 drives the bidirectional screw 81 to rotate, and the rotation of the bidirectional screw 81 drives the two threaded sleeves 85 to move, and the movement of the threaded sleeve 85 drives the transmission rod 86 to move inside the opening 87, and the movement of the transmission rod 86 drives the cross bar 82 to move, and the movement of the cross bar 82 drives the pressing frame 7 and the shearing mechanism 9 to move, and adjust the distance between the two pressing frames 7 and the shearing mechanism 9 to facilitate the shearing operation of different sizes of the material strip according to the needs, thereby improving the use range of the entire device, and then place the material strip on the conveyor belt 4, and after using the conveyor belt 4 to transport the material strip to the bottom of the mounting frame 2, stop the conveyor belt 4, and then use the telescopic mechanism 1 to drive the two pressing frames 7 to move downward to perform a pressing operation on the two ends of the material strip, and then use the shearing mechanism 9 to shear the material strip. After the film is discharged from the recycling mechanism 5, the two support rods 672 are moved toward each other along the fixed column 675. The two support rods 672 move to squeeze the connecting spring 673. When the two support rods 672 are in contact with each other, the support rods 672 stop moving. At this time, the moving block 65 loses the external supporting force, and the pushing rod 63 is held by hand to drive the pushing plate 62 to move. The pushing rod 63 moves and drives the moving block 65 to move inside the moving groove 66. Under the cooperation of the movement of the moving block 65 and the moving groove 66, the movement of the pushing rod 63 can improve the guiding effect of the movement of the pushing rod 63. The movement of the pushing plate 62 drives the brush 61 to move. During the movement of the brush 61, the film adhered to the components of the recycling mechanism 5 can be cleaned to prevent the film from adhering to the components of the recycling mechanism 5 and affecting the discharging operation of the film.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tape shearing device for an SMT splicer, comprising a workbench, characterized in that: A conveyor belt is provided inside the workbench, a mounting frame is connected above the workbench, recycling mechanisms are provided on both sides of the mounting frame, a cleaning component is provided inside the recycling mechanism, a telescopic mechanism is provided above the mounting frame, pressing frames are provided at both ends below the telescopic mechanism, an adjustment component is provided between the telescopic mechanism and the pressing frame, and shearing mechanisms are provided at both ends of the adjustment component; The cleaning component includes a brush, a push plate and a push rod. The push rod is inserted into the interior of the recovery mechanism, one end of the push rod is connected to the push plate, and the side wall of the push plate is connected to the brush. The adjustment component includes a bidirectional screw, a cross bar, a motor, a movable cavity, a threaded sleeve, a transmission rod and an opening. The interior of the pressing frame is connected to the cross bar, the interior of the telescopic mechanism is provided with a movable cavity, the interior of the movable cavity is connected to the bidirectional screw, the side wall of the telescopic mechanism is connected to a motor at one end of the bidirectional screw, the outer ends of the bidirectional screw are connected to threaded sleeves, a transmission rod is connected between the threaded sleeve and the cross bar, and an opening is provided on the side wall of the movable cavity at the position corresponding to the transmission rod.
2. The tape shearing device for an SMT splicer according to claim 1, characterized in that: The cleaning assembly also includes an L-shaped plate, a moving block, a moving groove and a support member. An L-shaped plate is connected to the top of the recovery mechanism and on one side of the push rod. A moving block is connected to the side of the push rod close to the L-shaped plate. A support member is provided between the L-shaped plate and the moving block. A moving groove is provided on the L-shaped plate at a position corresponding to the moving block.
3. The tape shearing device for an SMT splicer according to claim 2, characterized in that: The support member includes a cavity, a support rod, a connecting spring, a connecting groove and a fixed column. A connecting groove is provided inside the L-shaped plate, and a fixed column is connected to the inside of the connecting groove. Support rods are sleeved on both ends of the fixed column. A connecting spring is connected between the two support rods and located on the periphery of the fixed column. A cavity is provided on the moving block at the position corresponding to the support rod.
4. The tape shearing device for an SMT splicer according to claim 1, characterized in that: The side of the threaded sleeve away from the transmission rod is connected with a guide slider, and a guide slot is provided on the inner side wall of the moving cavity at a position corresponding to the guide slider.
Citation Information
Patent Citations
A tape cutting device for an SMT feeding machine
CN218841275U